A pre-plating device for multi-wire electroplated diamond wire saw

Abstract

The utility model discloses a pre-plating device for a multi-wire electroplated diamond wire saw, and relates to the technical field of pre-plating devices for multi-wire electroplated diamond wire saws. The utility model comprises a drying box, an inner wall at one end of the drying box is fixedly connected with a water-absorbing sponge, a voltage regulator is fixedly installed at one side of the drying box, a ventilation pipe is fixedly connected to one side of the drying box, and a glass shell, a first sensor, a second sensor, an induction card, a buoyancy plate, mercury, and a fixed frame are arranged. The pre-plating device for the multi-wire electroplated diamond wire saw has a temperature control device, which avoids the high temperature from easily affecting the metal wire, and the low temperature from reducing the drying speed. The pre-plating device for the multi-wire electroplated diamond wire saw has the function of improving the drying speed, and avoids the long drying time of simple hot air drying, through the drying box, the water-absorbing sponge, the ventilation pipe, the voltage regulator, the drying lamp, the exhaust fan, the drying tank, the return air port, and the electric heating wire.

Description

Technical Field

[0001] The utility model relates to the technical field of pre-plating devices for multi-wire electroplated diamond wire saws, in particular to a pre-plating device for multi-wire electroplated diamond wire saws. Background Art

[0002] Diamond wire saw is also called diamond wire. It is made by fixing diamond abrasive on metal wire through electroplating process. The electroplating process is to deposit a layer of metal (generally nickel and nickel-cobalt alloy) on the metal wire and consolidate diamond abrasive in the metal layer. The metal coating acts as a binder and the diamond abrasive is used for cutting.

[0003] The preparation of electroplated diamond wire saw generally includes pre-plating, sanding, thickening and other steps. The pre-plating process is a very critical step. It can ensure the cleanliness and preparation of the wire surface so that the subsequent electroplating process can proceed smoothly and obtain good coating quality. The pre-plating process: clean steel wire, pickling, rinsing, and drying.

[0004] At present, the pre-plating device of the multi-wire electroplated diamond wire saw in the prior art usually adopts hot air drying as the drying method. When the metal wire is dried, the temperature needs to be controlled. High temperature is easy to affect the metal wire, while too low temperature will reduce the drying speed. Therefore, the temperature needs to be kept within an appropriate range. When the metal wire is dried, the drying time of simple hot air drying is long, which reduces the drying efficiency and increases the time cost. There is a problem that the drying time of simple hot air drying is long. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a pre-plating device for a multi-wire electroplated diamond wire saw, which solves the problems raised in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] To achieve the above purpose, the utility model is implemented by the following technical scheme: comprising a drying box, a water-absorbing sponge is fixedly connected to the inner wall of one end of the drying box, a voltage regulator is fixedly installed on one side of the drying box, and a ventilation pipe is fixedly connected to one side of the drying box;

[0009] The inner wall of the drying box is fixedly connected with a fixing frame, the inner wall of the fixing frame is fixedly connected with a glass shell, the inner wall of the glass shell is provided with mercury, a buoyancy plate floats on the upper surface of the mercury, and the top of the buoyancy plate is fixedly connected with an induction card.

[0010] An exhaust fan is fixedly installed on the inner wall of the drying box, a return air port is opened on the inner side wall of the drying box, an electric heating wire is fixedly connected to the inner wall of the drying box, a drying groove is opened on the inner wall of the drying box, and a drying lamp is fixedly installed on the inner top wall of the drying box.

[0011] Optionally, there are two drying lamps, which are located on the top wall and bottom wall of the drying box, and the length of the drying lamp is equal to the length of the inner wall of the drying box.

[0012] Optionally, a first sensor is fixedly connected to an inner wall of the fixing frame, and a second sensor is fixedly connected to the inner wall of the fixing frame, and the first sensor is above the second sensor.

[0013] Optionally, there are six water-absorbing sponges, and the water-absorbing sponges are distributed in the inner walls at both ends of the drying box, and the drying tank is outside the water-absorbing sponges.

[0014] Optionally, the buoyancy plate is circular in shape, and the diameter of the buoyancy plate is equal to the diameter of the glass shell.

[0015] Optionally, the return air inlet is above the exhaust fan, and the ventilation duct is located at the center of the surface of one side of the drying box.

[0016] (III) Beneficial effects

[0017] The utility model provides a pre-plating device for a multi-wire electroplated diamond wire saw, which has the following beneficial effects:

[0018] 1. The pre-plating device of the multi-wire electroplated diamond wire saw is provided by a glass shell, a first sensor, a second sensor, an induction card, a buoyancy plate, mercury, and a fixing frame. The pre-plating device of the multi-wire electroplated diamond wire saw is provided with a temperature control device, which avoids the influence of high temperature on the metal wire and the drying speed is reduced due to too low temperature.

[0019] 2. The pre-plating device of the multi-wire electroplated diamond wire saw is provided with a drying box, a water-absorbing sponge, a ventilation pipe, a voltage regulator, a drying lamp, an exhaust fan, a drying tank, a return air port, and an electric heating wire. The pre-plating device of the multi-wire electroplated diamond wire saw has the function of improving the drying speed and avoiding the long drying time of simple hot air drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the positive shaft side structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the front view structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0023] Figure 4 It is a schematic diagram of the side sectional structure of the utility model;

[0024] Figure 5 This is a schematic diagram of the cross-sectional structure of the glass shell of the utility model;

[0025] Figure 6 For this utility model Figure 5 The enlarged structural diagram at A in the middle;

[0026] Figure 7 The utility model is a schematic diagram of the cross-sectional structure of the water-absorbing sponge.

[0027] In the figure: 1. Drying box; 2. Absorbent sponge; 3. Ventilation pipe; 4. Voltage regulator; 5. Drying lamp; 6. Exhaust fan; 8. Drying trough; 9. Return air outlet; 10. Glass shell; 11. First sensor; 12. Second sensor; 13. Induction card; 14. Buoyancy plate; 15. Mercury; 16. Fixing bracket; 17. Heating wire. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] Example 1

[0030] See also Figures 1 to 7 The utility model provides a technical solution: a pre-plating device for a multi-wire electroplated diamond wire saw, comprising a drying box 1, a water-absorbing sponge 2 is fixedly connected to the inner wall of one end of the drying box 1, a voltage regulator 4 is fixedly installed on one side of the drying box 1, and a ventilation pipe 3 is fixedly connected to one side of the drying box 1;

[0031] An exhaust fan 6 is fixedly installed on the inner wall of the drying box 1, a return air port 9 is opened on the inner side wall of the drying box 1, an electric heating wire 17 is fixedly connected to the inner wall of the drying box 1, a drying slot 8 is opened on the inner wall of the drying box 1, and a drying lamp 5 is fixedly installed on the inner top wall of the drying box 1;

[0032] A fixing frame 16 is fixedly connected to the inner wall of the drying box 1, a first sensor 11 is fixedly connected to the inner wall of the fixing frame 16, a second sensor 12 is fixedly connected to the inner wall of the fixing frame 16, the first sensor 11 is above the second sensor 12, a glass shell 10 is fixedly connected to the inner wall of the fixing frame 16, mercury 15 is arranged on the inner wall of the glass shell 10, a buoyancy board 14 floats on the upper surface of the mercury 15, the shape of the buoyancy board 14 is circular, the diameter of the buoyancy board 14 is equal to the diameter of the glass shell 10, an induction card 13 is fixedly connected to the top of the buoyancy board 14, and a pre-plating device of a multi-wire electroplated diamond wire saw is provided with a temperature control device, which avoids the influence of high temperature on the metal wire and the excessively low temperature on the drying speed.

[0033] When in use, when the temperature in the drying box 1 is too high, the glass shell 10 is heated, and the glass shell 10 transfers the heat to the mercury 15. Because the glass shell 10 is a sealed container, it can prevent the mercury 15 from volatilizing. The mercury 15 is heated to expand its volume and push the buoyancy board 14 upward. When the buoyancy board 14 reaches the appropriate position, the first sensor 11 detects the induction card 13, and the first sensor 11 transmits the information to the voltage regulator 4 through the network cable. The voltage regulator 4 reduces the voltage of the drying lamp 5 and the heating wire 17, so that the temperature in the drying box 1 gradually decreases. When the temperature in the drying box 1 is too low, the temperature of the glass shell 10 is also reduced, so that the mercury 15 is heated to shrink its volume, and the buoyancy board 14 moves downward, and the induction card 13 is detected by the second sensor 12. The second sensor 12 transmits the information to the voltage regulator 4 through the network cable, and the voltage regulator 4 increases the voltage of the drying lamp 5 and the heating wire 17, so that the temperature in the drying box 1 gradually rises, thereby keeping the temperature in the drying box 1 within a suitable range.

[0034] Example 2

[0035] See also Figures 1 to 7 The utility model provides a technical solution: a pre-plating device for a multi-wire electroplated diamond wire saw, comprising a drying box 1, a water-absorbing sponge 2 is fixedly connected to the inner wall of one end of the drying box 1, the number of the water-absorbing sponges 2 is six, the water-absorbing sponges 2 are distributed in the inner walls of both ends of the drying box 1, a drying tank 8 is outside the water-absorbing sponge 2, a voltage regulator 4 is fixedly installed on one side of the drying box 1, and a ventilation pipe 3 is fixedly connected to one side of the drying box 1;

[0036] An exhaust fan 6 is fixedly installed on the inner wall of the drying box 1, a return air port 9 is opened on the inner side wall of the drying box 1, and the return air port 9 is above the exhaust fan 6. The ventilation pipe 3 is located at the center of one side surface of the drying box 1, and an electric heating wire 17 is fixedly connected to the inner wall of the drying box 1. A drying groove 8 is opened on the inner wall of the drying box 1. A drying lamp 5 is fixedly installed on the inner top wall of the drying box 1. There are two drying lamps 5, which are divided into the inner top wall and the inner bottom wall of the drying box. The length of the drying lamp 5 is equal to the length of the inner wall of the drying box 1. Through the drying box 1, the water-absorbing sponge 2, the ventilation pipe 3, the voltage regulator 4, the drying lamp 5, the exhaust fan 6, the drying groove 8, the return air port 9, and the electric heating wire 17, a pre-plating device for a multi-wire electroplated diamond wire saw has the advantages of improving the drying speed and avoiding the long drying time of simple hot air drying.

[0037] When in use, one end of the metal wire is passed through the water-absorbing sponge 2 on the left side and then passed out from the water-absorbing sponge on the right side, so that the water-absorbing sponges 2 at both ends absorb the moisture on the metal wire, and the electric heating wire 17 and the drying lamp 5 are energized through the control panel, and the drying lamps 5 on the upper and lower sides irradiate and dry the metal wire, and the exhaust fan 6 is started to draw the air of the drying box 1 into the ventilation pipe 3, and the air flows upward through the electric heating wire 17. The electric heating wire 17 heats the air, and the heated air enters the drying box 1 from the return air port 9, so that the temperature in the drying box 1 is increased to dry the metal wire. The air heated by the drying lamp 5 and the electric heating wire 17 increases the drying speed of the metal wire, and part of the air in the drying box 1 passes through the drying tank 8 to dry the water-absorbing sponge 2, so that the water absorbed by the water-absorbing sponge 2 evaporates, and the water-absorbing sponge 2 remains dry.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A pre-plating device for a multi-wire electroplated diamond wire saw, comprising a drying oven (1), characterized in that: A water-absorbing sponge (2) is fixedly connected to the inner wall of one end of the drying box (1), a voltage regulator (4) is fixedly installed on one side of the drying box (1), and a ventilation pipe (3) is fixedly connected to one side of the drying box (1); The inner wall of the drying box (1) is fixedly connected to a fixing frame (16), the inner wall of the fixing frame (16) is fixedly connected to a glass shell (10), the inner wall of the glass shell (10) is provided with mercury (15), a buoyancy plate (14) floats on the upper surface of the mercury (15), and the top of the buoyancy plate (14) is fixedly connected to an induction card (13); An exhaust fan (6) is fixedly mounted on the inner wall of the drying box (1), an air return port (9) is provided on the inner side wall of the drying box (1), an electric heating wire (17) is fixedly connected to the inner wall of the drying box (1), a drying groove (8) is provided on the inner wall of the drying box (1), and a drying lamp (5) is fixedly mounted on the inner top wall of the drying box (1).

2. The pre-plating device for a multi-wire electroplated diamond wire saw according to claim 1, characterized in that: There are two drying lamps (5), which are located on the top wall and the bottom wall of the drying box. The length of the drying lamps (5) is equal to the length of the inner wall of the drying box (1).

3. The pre-plating device for a multi-wire electroplated diamond wire saw according to claim 1, characterized in that: A first sensor (11) is fixedly connected to the inner wall of the fixing frame (16), and a second sensor (12) is fixedly connected to the inner wall of the fixing frame (16), wherein the first sensor (11) is above the second sensor (12).

4. The pre-plating device for a multi-wire electroplated diamond wire saw according to claim 1, characterized in that: The number of the water-absorbing sponges (2) is six. The water-absorbing sponges (2) are located in the inner walls at both ends of the drying box (1), and the drying tank (8) is located outside the water-absorbing sponges (2).

5. The pre-plating device for a multi-wire electroplated diamond wire saw according to claim 1, characterized in that: The buoyancy plate (14) is circular in shape, and the diameter of the buoyancy plate (14) is equal to the diameter of the glass shell (10).

6. The pre-plating device for a multi-wire electroplated diamond wire saw according to claim 1, characterized in that: The return air port (9) is located above the exhaust fan (6), and the ventilation pipe (3) is located at the center of a surface of one side of the drying box (1).

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