Fiber condenser

By adopting a combined structure of storage components and uniformly distributed components in the fiber cotton condenser, the problem of infrared sensors being susceptible to occlusion and contamination is solved, and the functions of automatic replacement and cotton block dispersion are realized, which improves the efficiency and reliability of the equipment.

CN222744462UActive Publication Date: 2025-04-11FUJIAN JINYAN TEXTILE CO LTD
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Patent Information

Application Number
CN202421609359.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-11
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In existing fiber cotton condensers, infrared sensors are susceptible to obstruction when the cotton blocks fall and fiber substance contamination, resulting in false alarms and inconvenience in use.

Method used

A fiber cotton condenser is designed, adopting a combined structure of storage components and uniformly distributed components. The storage components are automatically replaced by gravity induction switches. The uniformly distributed components disperse cotton blocks when using the cotton peeling thugs to avoid uneven distribution.

Benefits of technology

It effectively reduces the working strength of the staff, avoids the problem of accidentally touching the storage components caused by uneven distribution of cotton blocks, and improves the efficiency and reliability of the fiber cotton condenser.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile machinery, in particular to a fiber condenser which comprises a machine box, a feeding port, a dust cage, a cotton stripping beater and a collecting assembly, the top of the side wall of the machine box is used for being provided with the feeding port, one side of the feeding port is used for being connected to the dust cage through a bearing on the inner wall of the machine box, and the side, away from the feeding port, of the dust cage is used for being provided with the cotton stripping beater; a collecting assembly is arranged below the cotton stripping beater and comprises a storage assembly and a uniform spreading assembly. According to the cotton stripping beater, the weight of stored cotton can be detected when the cotton stripping beater is used, the storage assembly is pushed out to be stored by the other storage assembly after a certain weight is reached, the storage assembly is automatically replaced to reduce the working intensity of workers, and the uniform spreading assembly enters the using state when the cotton stripping beater enters the using state; the cotton stripping beater rotates to drive the uniform spreading assembly to shake, and stripped cotton blocks fall on the uniform spreading assembly and are dispersed to all positions of the storage assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile machinery, in particular to a fiber condenser. Background Art

[0002] The fiber condenser consists of a fan, a dust cage and a cotton stripping beater. The airflow generated by the fan suction is used to adsorb the cotton blocks output by the upstream machine on the surface of the dust cage through the cotton conveying pipe. Some short fibers and dust are discharged into the dust chamber or dust filter through the dust cage mesh through the air duct with the airflow. The beater strips the fibers on the surface of the dust cage and drops them into the cotton box, thus achieving the function of conveying and cleaning cotton.

[0003] After searching, Chinese patent announcement No. CN218539911U discloses a fiber condenser with good impurity removal effect. The utility model sets the surrounding side of the cotton stripping beater as a claw-like structure, which can peel off the cotton blocks on the dust cage more quickly, improve the processing efficiency, and better classify and collect short fibers and dust during processing. The drawer has a built-in reminder function, which can remind the staff to deal with it when the cotton blocks are full. It is very practical.

[0004] However, in the above technical solution, the infrared sensor is only blocked by the accumulation of a certain number and height of cotton blocks, thereby reminding the staff to replace the drawer. However, in this patent, the collection height of the cotton blocks is detected by an infrared sensor. The cotton blocks will block the infrared sensor during the falling process, and the infrared sensor is prone to false alarms. In addition, a large amount of fiber matter in the air adheres to the infrared sensor, which can easily affect the use of the infrared sensor. Utility Model Content

[0005] The utility model aims to provide a fiber condenser in view of the problems existing in the background technology.

[0006] The technical solution of the utility model is as follows: a fiber condenser comprises a machine box, a side wall of which is provided with a feed port; a dust cage, which is rotatably connected to the inner wall of the machine box; a cotton stripping beater, which is rotatably connected to the inner wall of the machine box, and the cotton stripping beater is slidably connected to the dust cage; a collecting component, which is connected to the inner wall of the machine box, and the collecting component comprises a storage component and a spreading component; a plurality of storage components are arranged in parallel, the storage components can automatically move horizontally when in use, the spreading component is arranged above the storage component, and the spreading component automatically runs to disperse the fallen cotton blocks when the cotton stripping beater is in use.

[0007] Preferably, the storage assembly includes a drawer, a plurality of which are arranged in parallel and are slidably connected to a machine box; a support plate, which is slidably connected to an inner wall of the drawer; a plurality of first elastic members, which are evenly distributed at equal intervals and whose two ends are respectively connected to the drawer and the support plate; a gravity sensing switch, which is connected to the drawer and whose trigger end is in contact with the support plate; and a collection frame, which is connected to the support plate.

[0008] Preferably, a plurality of telescopic devices are arranged in parallel on the machine box, and the telescopic ends of the telescopic devices are connected to the drawers.

[0009] Preferably, the evenly-spreading component includes two cams symmetrically arranged, and the cams are connected to the cotton stripping beaters; two fixed seats symmetrically arranged, and the fixed seats are connected to the side walls of the machine box; a moving rod slidably connected to the fixed seat, and rollers are connected to both ends of the moving rod; a guide plate rotatably connected to the machine box, and the guide plate is arranged below the cotton stripping beaters; a second elastic member is sleeved on the outside of the moving rod, and the second elastic member is arranged on the side of the fixed seat close to the guide plate; a reset component is connected to the guide plate, and the reset component keeps the guide plate in a horizontal state in the initial state.

[0010] Preferably, the reset assembly includes two reset rods symmetrically arranged, one end of the reset rod is connected to the guide plate, and the other end of the reset rod is slidably connected to the reset groove opened on the side wall of the machine box; a reset spring, whose two ends are respectively connected to the reset rod and the reset groove.

[0011] Preferably, a guide rod is connected in the reset groove, and the guide rod is slidably connected to the reset rod.

[0012] Preferably, the guide plate is provided with a plurality of equally spaced feeding holes.

[0013] Preferably, sliding blocks are connected to both sides of the drawer, and the sliding blocks are slidably connected to sliding grooves provided on the side walls of the machine box.

[0014] Compared with the prior art, the above technical solution of the utility model has the following beneficial technical effects:

[0015] In the utility model, the storage component can detect the weight of the stored cotton when in use. When a certain weight is reached, the storage component will be pushed out and another storage component will be used for storage. The replacement can be done automatically to reduce the workload of the staff. The evenly spreading component enters the use state when the cotton stripping beater enters the use state. The rotation of the cotton stripping beater drives the evenly spreading component to shake. The peeled cotton blocks fall on the evenly spreading component and are dispersed to various positions of the storage component, avoiding accidental touching of the storage component due to uneven distribution of the cotton blocks. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 for Figure 1 A cross-sectional schematic diagram of

[0018] Figure 3 for Figure 2 A magnified view of the structure at A;

[0019] Figure 4 It is a schematic cross-sectional view of a drawer;

[0020] Figure 5 for Figure 4 A magnified view of the structure at B;

[0021] Figure 6 is a schematic diagram of the guide plate structure;

[0022] Figure 7 This is a partial cross-sectional view of a drawer.

[0023] Figure numerals: 1. machine box; 2. feed port; 3. dust cage; 4. cotton stripping beater; 5. drawer; 6. support plate; 7. first elastic member; 8. gravity sensing switch; 9. collection frame; 10. telescopic device; 11. cam; 12. fixed seat; 13. moving rod; 14. roller; 15. guide plate; 16. second elastic member; 17. reset rod; 18. reset groove; 19. reset spring; 20. guide rod; 21. feed hole; 22. sliding block; 23. sliding groove. DETAILED DESCRIPTION

[0024] Embodiment 1

[0025] like Figure 1-Figure 7 As shown, a fiber condenser proposed by the utility model comprises a machine box 1, a feed port 2, a dust cage 3, a cotton stripping beater 4 and a collecting assembly, the top of the side wall of the machine box 1 is used to open the feed port 2, one side of the feed port 2 is used to set a dust cage 3 connected to the inner wall bearing of the machine box 1, and the dust cage 3 and the feed port 2 are in the same plane; a fan is connected to the machine box 1, and an air inlet pipe of the fan passes through the side wall of the machine box 1 and is connected to the dust cage 3; a cotton stripping beater 4 is set on the side of the dust cage 3 away from the feed port 2; the cotton stripping beater 4 and the dust cage 3 have corresponding electric motors as power; The collecting component is arranged below the hand 4, and the collecting component includes a storage component and a spreading component. Two storage components are stacked and arranged in parallel, and the storage component is slidably connected to the inner wall of the machine box 1; the storage component can be replaced according to the weight of the evenly distributed cotton when in use; the spreading component is arranged between the storage component and the cotton stripping beater 4; the spreading component enters the use state when the cotton stripping beater 4 enters the use state, and the rotation of the cotton stripping beater 4 drives the spreading component to shake, and the peeled cotton pieces are dispersed to various positions of the storage component to avoid accidental touching of the storage component due to uneven distribution.

[0026] Embodiment 2

[0027] like Figure 2 , Figure 7 As shown, a fiber condenser proposed by the utility model, compared with the first embodiment, the detailed structure of the storage component is recorded in this embodiment, the storage component includes a drawer 5, a support plate 6, a first elastic member 7, a gravity sensing switch 8 and a collection frame 9, the two sides of the drawer 5 are slidingly connected to the inner wall of the machine box 1, a plurality of equidistant and evenly distributed first elastic members 7 are connected in the drawer 5, and the other end of the first elastic member 7 is connected to the support plate 6; the first elastic member 7 is selected from but not limited to a spring; the support plate 6 is in shape with the inner wall of the drawer 5, the collection frame 9 is placed on the support plate 6, and the gravity sensing switch 8 is connected to the middle position of the drawer 5; the gravity sensing switch 8 is in the middle to prevent accidental touch caused by uneven falling of materials.

[0028] In an optional embodiment, sliding blocks 22 are connected to both sides of the drawer 5, and the sliding blocks 22 are slidably connected to the sliding grooves 23 opened on the side walls of the machine box 1; a handle is connected to the drawer 5, and when the handle is pulled, the sliding block 22 will be driven to move synchronously, and the drawer 5 will move horizontally through the sliding of the sliding block 22 and the sliding groove 23.

[0029] A plurality of telescopic devices 10 are arranged in parallel on the machine box 1 , and the telescopic ends of the telescopic devices 10 are connected to the drawer 5 ; the telescopic devices 10 are hydraulic cylinders or pneumatic cylinders, and the telescopic ends of the telescopic devices 10 pass through the machine box 1 and are connected to the drawer 5 .

[0030] Embodiment 3

[0031] like Figure 2-Figure 6 As shown, a fiber condenser proposed by the utility model, compared with the second embodiment, the detailed structure of the spreading component is recorded in this embodiment, and the spreading component includes a cam 11, a fixed seat 12, a moving rod 13, a roller 14, a guide plate 15, a second elastic member 16 and a reset component. Two symmetrically arranged cams 11 are connected to the cotton stripping beater 4, and the symmetrically arranged fixed seat 12 is connected to the inner wall of the machine box 1. The moving rod 13 is slidably connected to the through hole opened on the fixed seat 12. The two ends of the moving rod 13 are used to connect the roller 14. The roller 1 4 is used to set the guide plate 15 connected to the inner wall bearing of the machine box 1; both ends of the guide plate 15 are connected with a rotating shaft, the rotating shaft is connected to the inner wall bearing of the machine box 1, and the guide plate 15 can rotate along the rotating shaft as the center of the circle; the second elastic member 16 is sleeved on the outer side of the moving rod 13; the second elastic member 16 is a spring, and the two ends of the spring are respectively connected to the roller 14 and the lower end surface of the fixing seat 12; the reset component is connected to the guide plate 15; the reset component can automatically return the guide plate 15 to a horizontal position when the guide plate 15 rotates along the rotating shaft.

[0032] In an optional embodiment, a plurality of equally spaced feed holes 21 are provided on the guide plate 15; the diameter of the feed holes 21 gradually increases from one side to the other, so that cotton blocks of different sizes can pass through the feed holes 21 and fall into different positions in the drawer 5, thereby preventing too many cotton blocks from falling in the same position and causing accidental touching of the storage component.

[0033] The reset assembly includes a reset rod 17 and a reset spring 19. A reset groove 18 is provided on the side wall of the machine box 1. The reset groove 18 is used for slidingly connecting the reset rod 17. One end of the reset spring 19 is connected to the reset rod 17, and the other end is connected to the reset groove 18. Both the reset spring 19 and the reset groove 18 are arc-shaped.

[0034] In an optional embodiment, a guide rod 20 is connected to the reset groove 18, and the guide rod 20 is slidably connected to the reset rod 17; the reset spring 19 is sleeved on the outside of the guide rod 20, and the two ends of the reset spring 19 are respectively connected to the reset rod 17 and the reset groove 18.

[0035] In summary, when the utility model is used, the fan on the machine box 1 generates suction to suck the cotton to be processed from the feed port 2, and the cotton is adsorbed on the surface of the dust cage 3. The motor drives the cotton stripping beater 4 to rotate, and the cotton is stripped by the cotton stripping beater 4 so that it falls into the storage assembly below. When the cotton stripping beater 4 rotates, the cam 11 is driven to rotate, and the cam 11 rotates and contacts the roller 14 at one end of the moving rod 13. The protrusion of the cam 11 causes the moving rod 13 to stretch the length of the second elastic member 16, and the moving rod 13 moves downward to make the roller 14 below it contact with the guide plate 15, so that the guide The plate 15 rotates along its own rotation axis, so that the cotton falls from the discharge holes 21 at different positions on the guide plate 15 into the collecting frame 9 in the drawer 5, and then the reset rod 17 is pushed to slide along the reset groove 18 through the automatic rebound of the reset spring 19 to restore the guide plate 15 to its original position. When the cotton collected in the collecting frame 9 reaches a certain weight, the first elastic member 7 will be pressed down to trigger the gravity sensing switch 8. The gravity sensing switch 8 controls the telescopic end of the telescopic device 10 to extend a drawer 5. At this time, the cotton will fall into the drawer 5 below, avoiding the problem that the staff cannot check and maintain it in time.

[0036] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A fiber condenser, characterized in that: include A machine box (1) has a feed inlet (2) formed on its side wall; A dust cage (3) rotatably connected to the inner wall of the machine box (1); A cotton stripping beater (4) is rotatably connected to the inner wall of the machine box (1), and the cotton stripping beater (4) is slidably connected to the dust cage (3); A collecting component is connected to the inner wall of the machine box (1), and includes a storage component and a spreading component; a plurality of storage components are arranged in parallel, and the storage components can automatically move horizontally when in use; the spreading component is arranged above the storage components, and the spreading component automatically operates to disperse the fallen cotton blocks when the cotton stripping beater (4) enters the use state.

2. A fiber condenser according to claim 1, characterized in that: Storage components include A plurality of drawers (5) are arranged in parallel, and the drawers (5) are slidably connected to the machine box (1); A support plate (6) slidably connected to the inner wall of the drawer (5); A plurality of first elastic members (7) are evenly spaced and arranged at equal intervals, and two ends of the first elastic members (7) are respectively connected to the drawer (5) and the support plate (6); A gravity sensing switch (8) is connected to the drawer (5), and a trigger end of the gravity sensing switch (8) is in contact with the support plate (6); A collecting frame (9) is connected to the supporting plate (6).

3. A fiber condenser according to claim 2, characterized in that: A plurality of telescopic devices (10) are arranged in parallel on the machine box (1), and telescopic ends of the telescopic devices (10) are connected to the drawers (5).

4. A fiber condenser according to claim 1, characterized in that: The amortized components include Two cams (11) are symmetrically arranged, and the cams (11) are connected to the cotton stripping beater (4); Two fixing seats (12) are symmetrically arranged, and the fixing seats (12) are connected to the side wall of the machine box (1); A moving rod (13) is slidably connected to the fixed seat (12), and rollers (14) are connected to both ends of the moving rod (13); A guide plate (15) is rotatably connected to the machine box (1), and the guide plate (15) is arranged below the cotton stripping beater (4); A second elastic member (16) is sleeved on the outside of the moving rod (13), and the second elastic member (16) is arranged on a side of the fixing seat (12) close to the guide plate (15); A reset component is connected to the guide plate (15), and the reset component keeps the guide plate (15) in a horizontal state in an initial state.

5. The fiber condenser according to claim 1, characterized in that: Reset components include Two reset rods (17) are symmetrically arranged, one end of the reset rod (17) is connected to the guide plate (15), and the other end of the reset rod (17) is slidably connected to a reset groove (18) provided on the side wall of the machine box (1); The two ends of the reset spring (19) are respectively connected to the reset rod (17) and the reset groove (18).

6. A fiber condenser according to claim 5, characterized in that: A guide rod (20) is connected inside the reset groove (18), and the guide rod (20) is slidably connected to the reset rod (17).

7. A fiber condenser according to claim 4, characterized in that: The guide plate (15) is provided with a plurality of feeding holes (21) which are evenly distributed and equidistant from each other.

8. A fiber condenser according to claim 2, characterized in that: Both sides of the drawer (5) are connected with sliding blocks (22), and the sliding blocks (22) are slidably connected with sliding grooves (23) provided on the side walls of the machine box (1).

Citation Information

Patent Citations

  • Fiber condenser with good impurity removal effect

    CN218539911U