A kind of needle-stitched fabric weaving device

By designing a needle-punched stitch fabric weaving device with a vacuum cleaner, the problem of impurities and thread heads in the needle-punched stitch fabric is difficult to deal with, and automatic collection and filtration is realized, reducing environmental pollution and improving aesthetics.

CN222744532UActive Publication Date: 2025-04-11HUNAN FEIHANG MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421507113.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-11
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the process of needle-punching fabric, impurities and thread tips are easily generated, which affects the appearance and normal operation of the machine, and may cause pollution to the environment.

Method used

A needle-punched stitching fabric weaving device is designed, including a base, needle-punched stitching fabric machine, rotary shaft, sprocket, chain, motor, vacuum box, fan and filter element. The motor drives the rotation of the chain and sprocket, drives the vacuum box to move left and right, and uses the fan and vacuum head to suck in impurities and wire heads, and filters through the filter element.

Benefits of technology

It realizes automatic collection of impurities and thread heads when needle-punching fabrics, reduces environmental pollution, improves aesthetics, and simplifies the device structure and use process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a needle-stitched fabric weaving device, including a base, a needle-stitched fabric machine is fixedly installed on the top of the base, and two rotating shafts are rotatably installed on both sides of the top of the base, a first sprocket is fixedly sleeved on the top of any rotating shaft, a second sprocket is fixedly sleeved on the bottom of the corresponding two rotating shafts, a same second chain is sleeved between the two second sprockets, and a same first chain is sleeved between the two corresponding first sprockets, a motor is fixedly installed on the bottom of the base, the output shaft of the motor is fixedly connected to the corresponding rotating shaft, and two mounting blocks are fixedly installed on both sides of the top of the base. The utility model has a simple structure and is easy to use. The needle-stitched fabric weaving device is convenient for automatically collecting impurities and thread waste when weaving needle-stitched fabrics, reducing environmental pollution and increasing aesthetics.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric weaving, in particular to a needle-punching and sewing fabric weaving device. Background Art

[0002] The high-speed needle loom is composed of several key components, including the feeder, the needling device, the transmission system and the control system. The feeder is mainly used to feed the fiber material into the machine. The needling device is the core component of the high-speed needle loom, which achieves the needling effect through the needle tips on the needle plate that continuously vibrates and rotates. The transmission system is used to provide power so that the needling device can operate normally. The control system is used to operate and monitor the high-speed needle loom.

[0003] The high-speed needling machine has a compact structure and is easy to operate. Each component is connected by a precise mechanical connection to ensure the stability and efficiency of the high-speed needling machine.

[0004] High-speed needle looms can be used for surface treatment of textiles, such as the production of velvet fabrics. Through the needle-punching action, fine fiber materials can be inserted into the base fabric to form a velvet effect and improve the appearance quality of the textile. Secondly, high-speed needle looms can be used for the reinforcement of textiles. In the production of textiles, fibers of different materials are often combined. Through the needle-punching action of the high-speed needle loom, fibers of different materials can be firmly combined together to enhance the strength and stability of the textile.

[0005] When needle-punching fabrics, a lot of impurities and thread ends will be generated. If they are not handled, they will not only affect the appearance, but also affect the normal operation of the machine and even pollute the external air environment.

[0006] Based on this, the present invention proposes a needle-stitched fabric weaving device. Utility Model Content

[0007] The utility model aims to provide a needle-stitched fabric weaving device to solve the problems raised in the above-mentioned background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a needle-stitched fabric weaving device, comprising a base,

[0009] A needle-stitching fabric machine is fixedly installed on the top of the base, and two rotating shafts are rotatably installed on both sides of the top of the base, a first sprocket is fixedly sleeved on the top of any rotating shaft, and a second sprocket is fixedly sleeved on the bottom ends of the corresponding two rotating shafts, a same second chain is sleeved between the two second sprockets, and a same first chain is sleeved between the two corresponding first sprockets, and a motor is fixedly installed on the bottom of the base, and the output shaft of the motor is fixedly connected to the corresponding rotating shaft;

[0010] Two mounting blocks are fixedly installed on both sides of the top of the base, a sliding rod is fixedly installed between the two mounting blocks on the same side, sliding sleeves are slidably sleeved on the two sliding rods, dust collection boxes are fixedly installed on the tops of the two sliding sleeves, and double-section connecting rods are rotatably installed between the two sliding sleeves and the corresponding first chains;

[0011] Fans and dust heads are fixedly installed on both sides of the two dust boxes, box doors are hingedly installed on the tops of the two dust boxes, and two filter elements are snap-fitted and installed in the two dust boxes.

[0012] Preferably, legs are fixedly mounted at the four bottom corners of the base, and a buffer block is fixedly mounted at the bottom end of any one of the legs.

[0013] By adopting the above technical solution, the buffer block can be used to reduce shock and buffer the entire device during operation.

[0014] Preferably, a sealing ring is fixedly installed on the inner side of any door and a handle is fixedly installed on the outer side of any door.

[0015] By adopting the above technical solution, the box door can be easily opened by pulling it through the handle, and the sealing effect of the box door can be increased by the sealing ring.

[0016] Preferably, the two slide bars are sleeved with return springs, one end of the two return springs is fixed on the corresponding slide bar, and the other end of the two return springs is fixed on the corresponding slide sleeve.

[0017] By adopting the above technical solution, the reset spring facilitates the reset of the sliding sleeve.

[0018] Preferably, any of the cabinet doors are made of transparent glass.

[0019] Preferably, a control panel is fixedly mounted on the needle stitching fabric machine.

[0020] By adopting the above technical solution, a series of electrical structures can be easily controlled through the control panel.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: in a needle-punched sewing fabric machine, the needle-punched sewing fabric uses a needle with a triangular cross-section (or other cross-section) edge with a barb to repeatedly puncture the fiber web. When the barb passes through the fiber web, the fibers on the surface of the fiber web and the partial inner layer are forced to penetrate into the interior of the fiber web. Due to the friction between the fibers, the originally fluffy fiber web is compressed. When the needle withdraws from the fiber web, the pierced fiber bundles break away from the barb and remain in the fiber web. In this way, many fiber bundles entangle the fiber web so that it can no longer restore its original fluffy state. After many times of needling, a considerable number of fiber bundles are pierced into the fiber web, causing the fibers in the fiber web to entangle with each other, thereby forming a needle-punched nonwoven material with a certain strength and thickness. Because the needle-punched sewing fabric machine will generate some impurities and thread ends when working, they need to be processed in a timely manner. The corresponding rotating shaft can be driven to rotate by starting the motor, and the corresponding two shafts can be driven by the second chain. The rotation of the rotating shaft can drive the simultaneous rotation of the four first sprockets, and can drive the simultaneous rotation of the two first chains. The two first chains drive the corresponding sliding sleeves to move back and forth left and right through the corresponding double-section connecting rods, and can drive the two dust boxes to move back and forth left and right. By starting the two fans, suction is generated, and the impurities and thread ends can be sucked into the dust boxes through the two dust heads. The impurities and thread ends can be filtered through the two filter elements. The left and right reciprocating movement of the two dust boxes can increase the adsorption area, which is convenient for increasing the adsorption efficiency. The utility model has a simple structure and is easy to use. The acupuncture stitching fabric weaving device is convenient for automatically collecting impurities and thread end waste when the acupuncture stitching fabric is weaved, which reduces environmental pollution and increases aesthetics. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional diagram of the utility model;

[0023] Figure 2 This is a three-dimensional diagram of the internal structure of the dust collection box of the present utility model;

[0024] Figure 3 It is a side perspective view of the utility model;

[0025] Figure 4 This is a schematic structural diagram of part A of the utility model.

[0026] In the figure: 1. base; 2. first sprocket; 3. first chain; 4. dust box; 5. needle stitching machine; 6. slide bar; 7. support leg; 8. mounting block; 9. buffer block; 10. motor; 11. fan; 12. handle; 13. sealing ring; 14. box door; 15. dust head; 16. filter element; 17. rotating shaft; 18. second chain; 19. second sprocket; 20. sliding sleeve; 21. return spring; 22. double-section connecting rod. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-4 The utility model provides a technical solution: a needle-stitched fabric weaving device, comprising a base 1, a needle-stitched fabric machine 5 is fixedly installed on the top of the base 1, and two rotating shafts 17 are rotatably installed on both sides of the top of the base 1, the top of any rotating shaft 17 is fixedly sleeved with a first sprocket 2, the bottom ends of the corresponding two rotating shafts 17 are fixedly sleeved with a second sprocket 19, the same second chain 18 is sleeved between the two second sprockets 19, and the same first chain 3 is sleeved between the corresponding two first sprockets 2, and a motor 10 is fixedly installed at the bottom of the base 1, and the output shaft of the motor 10 is fixedly connected to the corresponding rotating shaft 17. Through the above-mentioned structural setting, by starting the motor 10 to drive the rotation of the corresponding rotating shaft 17, the rotation of the corresponding two rotating shafts 17 can be driven by the second chain 18, and the four first sprockets 2 can be driven to rotate at the same time, and the two first chains 3 can be driven to rotate at the same time.

[0029] Combination Figure 1-4 As shown, two mounting blocks 8 are fixedly installed on both sides of the top of the base 1, and the same sliding rod 6 is fixedly installed between the two mounting blocks 8 on the same side. The two sliding rods 6 are slidably sleeved with sliding sleeves 20, and the two sliding rods 6 are sleeved with return springs 21. One end of the two return springs 21 is fixed on the corresponding sliding rod 6, and the other end of the two return springs 21 is fixed on the corresponding sliding sleeve 20. A dust box 4 is fixedly installed on the top of the two sliding sleeves 20, and a double-section connecting rod 22 is rotatably installed between the two sliding sleeves 20 and the corresponding first chain 3. A fan 11 and a dust head 15 are fixedly installed on both sides of the two dust boxes 4. A box door 14 is hingedly installed on the top of the box 4, and two filter elements 16 are snap-fitted and installed in the two dust boxes 4. Any box door 14 is made of transparent glass. Through the above-mentioned structural setting, the two first chains 3 drive the corresponding sliding sleeves 20 to move back and forth left and right through the corresponding double-section connecting rods 22, which can drive the two dust boxes 4 to move back and forth left and right. By starting the two fans 11, suction is generated, and impurities and lint can be sucked into the dust box 4 through the two dust heads 15. Impurities and lint can be filtered through the two filter elements 16. The left and right reciprocating movement of the two dust boxes 4 can increase the adsorption area, which is convenient for increasing the adsorption efficiency.

[0030] Combination Figure 1-4 As shown, legs 7 are fixedly installed at the four corners of the bottom of the base 1, and a buffer block 9 is fixedly installed at the bottom end of any leg 7. Through the above structural arrangement, the buffer block 9 can provide shock absorption and buffering for the entire device when it is working.

[0031] Combination Figure 1-4 As shown, a control panel 23 is fixedly mounted on the needle stitching fabric machine 5. Through the above-mentioned structural arrangement, a series of electrical structures can be conveniently controlled through the control panel 23.

[0032] Working principle of the utility model: In the needle-punched sewing fabric machine 5, the needle-punched sewing fabric uses a barbed needle with a triangular cross-section (or other cross-section) edge to repeatedly puncture the fiber web. When the barb passes through the fiber web, the surface and local inner fibers of the fiber web are forced to penetrate into the fiber web. Due to the friction between the fibers, the originally fluffy fiber web is compressed. When the needle withdraws from the fiber web, the pierced fiber bundles break away from the barb and remain in the fiber web. In this way, many fiber bundles entangle the fiber web so that it can no longer restore its original fluffy state. After many times of needling, quite a lot of fiber bundles are pierced into the fiber web, so that the fibers in the fiber web are entangled with each other, thereby forming a needle-punched nonwoven material with a certain strength and thickness. Because the needle-punched sewing fabric machine 5 will generate some impurities and thread ends when working, it is necessary to To carry out timely treatment, the corresponding rotating shaft 17 can be driven to rotate by starting the motor 10, and the corresponding two rotating shafts 17 can be driven to rotate by the second chain 18, and the four first sprockets 2 can be driven to rotate simultaneously, and the two first chains 3 can be driven to rotate simultaneously. The two first chains 3 drive the corresponding sliding sleeve 20 to move back and forth left and right through the corresponding double-section connecting rod 22, and the two dust collecting boxes 4 can be driven to move back and forth left and right. By starting the two fans 11, suction is generated, and the impurities and thread ends can be sucked into the dust collecting box 4 through the two dust collecting heads 15, and the impurities and thread ends can be filtered through the two filter elements 16. The left and right reciprocating movement of the two dust collecting boxes 4 can increase the adsorption area, which is convenient for increasing the adsorption efficiency. The utility model has a simple structure and is easy to use. The acupuncture stitching fabric weaving device is convenient for automatically collecting impurities and thread end waste when the acupuncture stitching fabric is weaved, which reduces environmental pollution and increases aesthetics.

[0033] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the embodiments of the utility model have been shown and described, it is understandable to those of ordinary skill in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A needle-stitched fabric weaving device, comprising a base (1), characterized in that: A needle-punching sewing machine (5) is fixedly mounted on the top of the base (1), and two rotating shafts (17) are rotatably mounted on both sides of the top of the base (1); a first sprocket (2) is fixedly sleeved on the top of any rotating shaft (17); a second sprocket (19) is fixedly sleeved on the bottom ends of the two corresponding rotating shafts (17); a second chain (18) is sleeved between the two second sprockets (19); a first chain (3) is sleeved between the two corresponding first sprockets (2); a motor (10) is fixedly mounted on the bottom of the base (1); an output shaft of the motor (10) is fixedly connected to the corresponding rotating shaft (17); Two mounting blocks (8) are fixedly mounted on both sides of the top of the base (1); a same sliding rod (6) is fixedly mounted between the two mounting blocks (8) on the same side; sliding sleeves (20) are slidably sleeved on the two sliding rods (6); a dust collection box (4) is fixedly mounted on the top of the two sliding sleeves (20); and a double-section connecting rod (22) is rotatably mounted between the two sliding sleeves (20) and the corresponding first chains (3); A fan (11) and a dust collector head (15) are fixedly mounted on both sides of the two dust collection boxes (4), a box door (14) is hingedly mounted on the top of the two dust collection boxes (4), and two filter cartridges (16) are snap-fitted and mounted in the two dust collection boxes (4).

2. A needle-stitched fabric weaving device according to claim 1, characterized in that: The four corners of the bottom of the base (1) are all fixedly mounted with supporting legs (7), and the bottom end of any supporting leg (7) is fixedly mounted with a buffer block (9).

3. The needle-stitched fabric weaving device according to claim 1, characterized in that: A sealing ring (13) is fixedly installed on the inner side of any box door (14), and a handle (12) is fixedly installed on the outer side of any box door (14).

4. The needle-stitched fabric weaving device according to claim 1, characterized in that: The two slide bars (6) are both sleeved with a return spring (21), one end of the two return springs (21) is fixed on the corresponding slide bar (6), and the other end of the two return springs (21) is fixed on the corresponding slide sleeve (20).

5. The needle-stitched fabric weaving device according to claim 1, characterized in that: Any of the cabinet doors (14) is made of transparent glass.

6. The needle-stitched fabric weaving device according to claim 1, characterized in that: A control panel (23) is fixedly mounted on the needle-punching and stitching fabric machine (5).

Citation Information

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