A stenter setting machine

By introducing tension rotating rollers, pressure sensors and monitoring rotating rollers into the tensile shaping machine, the problem of difficulty in detecting the stability and tension force of the fabric in the prior art is solved, and the functions of automatically adjusting the tension force and real-time monitoring of the fabric offset are realized, ensuring the stability and efficiency of fabric transmission.

CN222744612UActive Publication Date: 2025-04-11QUZHOU DAOYUAN TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202421536002.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-11
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

Existing tentering machines are inconvenient to detect the stability and tension of the fabric, cannot provide a warning after the fabric is offset, and it is difficult to adjust the tension when the tension is insufficient.

Method used

A tensile setting machine including a tension rotating roller, a pressure sensor and a monitoring rotating roller are designed. The tension rotating roller is used to monitor and adjust the tension force. The pressure sensor automatically adjusts the pressure of the tenter through feedback. The monitoring rotating roller is used to detect fabric offset and trigger an alarm.

Benefits of technology

Real-time monitoring and automatic adjustment of fabric tension is realized, timely warning of fabric offset, and ensuring the stability and linear movement of the fabric during the transmission process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222744612U_ABST
Patent Text Reader

Abstract

The utility model provides a stenter setting machine, which relates to the technical field of stenter setting machines, comprising a U-shaped seat, wherein a positioning front roller is rotatably arranged on the upper front side of the interior of the U-shaped seat; a mounting frame is fixedly arranged on the top of the U-shaped seat; an electric cylinder A, an electric cylinder B and an electric cylinder C are fixedly arranged on the top of the mounting frame in sequence from back to front; a drying lower seat is fixedly arranged inside the U-shaped seat; a tension roller is arranged, and a tension force monitoring function is provided. The tension roller is carried during the cloth transmission process, and the tension roller is raised, and pressure is applied to a pressure sensor by a spring, and the stentering pressure is automatically adjusted in conjunction with feedback from the pressure sensor, and when the pressure drops, the winding pressure is automatically tried to be adjusted, and if the automatic adjustment cannot be made for a long time, an alarm program is automatically triggered to prompt, and the thickness of the tension roller can be adjusted and customized according to the cloth conveying demand, thereby solving the problem that the existing setting machine is inconvenient to detect the tension force.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stenter setting machines, and more specifically, particularly relates to a stenter setting machine. Background Art

[0002] When producing cloth, it is necessary to dry and heat the cloth to maintain its shape through stretching and shaping. In the process of winding the cloth by the winding roller, the cloth is straightened and then dried in a dryer to achieve heating and shaping.

[0003] Based on the above, the currently used stenter setting machine is not convenient for detecting the stability and tension of the fabric, providing a warning after the fabric deviates, and adjusting the tension when the tension is insufficient. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a stenter setting machine to solve the problems mentioned in the above background technology that the existing stenter setting machine is inconvenient to detect the stability and tension of the fabric, to provide warnings after the fabric is offset, and to adjust the tension when the tension is insufficient.

[0005] The purpose and effect of the stenter setting machine of the utility model are achieved by the following specific technical means:

[0006] A stentering setting machine comprises a U-shaped seat, wherein a positioning front roller is rotatably arranged on the upper front side of the interior of the U-shaped seat; a mounting frame is fixedly arranged on the top of the U-shaped seat; an electric cylinder A, an electric cylinder B and an electric cylinder C are fixedly arranged on the top of the mounting frame in sequence from back to front; a drying lower seat is fixedly arranged inside the U-shaped seat; a lower cleaner is fixedly arranged on the upper middle and rear side of the U-shaped seat; and two sets of monitoring devices are fixedly arranged on the middle and rear side of the top of the U-shaped seat.

[0007] Furthermore, a drying upper seat is fixedly provided at the telescopic end of the electric cylinder A, and the drying lower seat is aligned with the drying upper seat; closing rollers are rotatably provided on both sides of the adjacent surfaces of the drying upper seat and the drying lower seat; and two sets of drying fans with air outlets and heaters are fixedly provided on the outside of the drying upper seat and the drying lower seat.

[0008] Furthermore, an upper cleaner is fixedly provided at the bottom of the electric cylinder B, and the upper cleaner is aligned with the lower cleaner; the adjacent surfaces of the upper cleaner and the lower cleaner are both arranged as a grid structure and a brush structure is arranged at the interval at the top; the brush can be used to sweep away the hair balls outside the cloth and absorb them.

[0009] Furthermore, a cleaning chamber is fixedly provided on one side of the U-shaped seat; air pipes are provided on the sides of the upper cleaner and the lower cleaner and connected to the top of the cleaning chamber; a filter is provided inside the cleaning chamber; a vacuum pump is connected to the bottom of the cleaning chamber; and the filter element can be replaced by opening the cleaning chamber.

[0010] Furthermore, two groups of spring guide rods are fixedly arranged on the top of the monitoring device, a slider is slidably arranged outside the spring guide rods, and a spring and a baffle are also arranged on the top of the spring guide rods; monitoring rollers are rotatably arranged on adjacent surfaces of the monitoring devices and sliders on both sides.

[0011] Furthermore, a positioning upper seat is fixedly provided at the telescopic end of the electric cylinder C, and two groups of auxiliary positioning rollers are rotatably provided below the positioning upper seat, and the auxiliary positioning rollers can be fitted to the outside of the positioning front roller.

[0012] Furthermore, two sets of suspension rods are slidably arranged at the front and rear of the mounting frame, and a tension roller is fixedly arranged at the bottom of the suspension rod; a pressure sensor is fixedly arranged at a position aligned with the tension roller below the mounting frame, and a spring is arranged between the pressure sensor and the tension roller.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] A tension roller is set up to provide a tension force monitoring function. During the fabric transmission process, the tension roller is carried and raised, and pressure is applied to the pressure sensor by a spring. The stretching pressure is automatically adjusted in conjunction with the feedback of the pressure sensor. When the pressure drops, the winding pressure is automatically adjusted. If the automatic adjustment cannot be made for a long time, the alarm program is automatically triggered to prompt. The thickness of the tension roller can be adjusted and customized according to the fabric conveying requirements.

[0015] An upper cleaner and a lower cleaner are provided to provide a cleaning function. When the cloth passes between the upper cleaner and the lower cleaner, the dust and hair balls are swept away by the brush structure and sucked into the interior of the cleaning bin by the vacuum pump for interception and filtration. The internal filter element of the cleaning bin can be removed for replacement or cleaning later.

[0016] Monitoring rollers are set up to provide an offset monitoring function. The cloth passes through the upper and lower monitoring rollers, and the upper and lower monitoring rollers are separated by the cloth, so that the upper and lower monitoring rollers do not touch each other. When the cloth deviates, once one side of the cloth leaves the two sets of monitoring rollers, the upper and lower monitoring rollers cooperate with the springs to automatically release the passage, triggering the alarm program to prompt, thereby ensuring the straight line movement of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the working state structure of the utility model.

[0018] Figure 2 This utility model Figure 1 Axonometric structural diagram.

[0019] Figure 3 It is a schematic diagram of the structure of the development state of the utility model.

[0020] Figure 4 This utility model Figure 1 Schematic diagram of the side tilt structure.

[0021] Figure 5 It is a three-dimensional structural schematic diagram of the monitoring device of the utility model.

[0022] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0023] 1. U-shaped seat; 101. Front positioning roller; 2. Mounting frame; 201. Electric cylinder A; 202. Electric cylinder B; 203. Electric cylinder C; 3. Drying lower seat; 4. Drying upper seat; 5. Closing roller; 6. Lower cleaner; 7. Upper cleaner; 8. Cleaning chamber; 801. Vacuum pump; 9. Monitoring device; 901. Spring guide rod; 902. Sliding block; 903. Monitoring roller; 10. Positioning upper seat; 1001. Auxiliary positioning roller; 11. Suspension rod; 12. Tension roller; 13. Pressure sensor. DETAILED DESCRIPTION

[0024] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.

[0025] Embodiment 1:

[0026] As attached Figure 1 To Attachment Figure 5 As shown:

[0027] The utility model provides a stenter setting machine, comprising a U-shaped seat 1, wherein a positioning front roller 101 is rotatably arranged on the upper front side of the interior of the U-shaped seat 1; a mounting frame 2 is fixedly arranged on the top of the U-shaped seat 1; an electric cylinder A201, an electric cylinder B202 and an electric cylinder C203 are fixedly arranged on the top of the mounting frame 2 in sequence from back to front; a drying lower seat 3 is fixedly arranged inside the U-shaped seat 1; a lower cleaner 6 is fixedly arranged on the upper middle and rear side of the U-shaped seat 1; and two groups of monitoring devices 9 are fixedly arranged on the middle and rear side of the top of the U-shaped seat 1.

[0028] Among them, the telescopic end of the electric cylinder A201 is fixedly provided with a drying upper seat 4, and the drying lower seat 3 is aligned with the drying upper seat 4; closing rollers 5 are rotatably provided on both sides of the adjacent surfaces of the drying upper seat 4 and the drying lower seat 3; two sets of drying fans with air outlets and heaters are fixedly provided on the outside of the drying upper seat 4 and the drying lower seat 3.

[0029] Among them, an upper cleaner 7 is fixedly arranged at the bottom of the electric cylinder B202, and the upper cleaner 7 is aligned with the lower cleaner 6; the adjacent surfaces of the upper cleaner 7 and the lower cleaner 6 are arranged as a grid structure and a brush structure is arranged at the interval at the top; the brush can be used to sweep away the hair balls outside the cloth and absorb them.

[0030] Among them, a cleaning chamber 8 is fixedly arranged on one side of the U-shaped seat 1; air pipes are arranged on the sides of the upper cleaner 7 and the lower cleaner 6 and connected to the top of the cleaning chamber 8; a filter net is arranged inside the cleaning chamber 8; an air pump 801 is connected to the bottom of the cleaning chamber 8; the filter element can be replaced by opening the cleaning chamber 8.

[0031] Among them, two groups of spring guide rods 901 are fixedly arranged on the top of the monitoring device 9, a slider 902 is slidably arranged outside the spring guide rod 901, and a spring and a baffle are also arranged on the top of the spring guide rod 901; monitoring rollers 903 are rotatably arranged on the adjacent surfaces of the monitoring device 9 and the slider 902 on both sides.

[0032] Among them, a positioning upper seat 10 is fixedly provided at the telescopic end of the electric cylinder C203, and two groups of auxiliary positioning rollers 1001 are rotatably provided below the positioning upper seat 10. The auxiliary positioning rollers 1001 can be attached to the outside of the front positioning roller 101.

[0033] Among them, two groups of suspension rods 11 are slidably arranged in front and behind the mounting frame 2, and a tension roller 12 is fixedly arranged at the bottom of the suspension rod 11; a pressure sensor 13 is fixedly arranged at a position aligned with the tension roller 12 below the mounting frame 2, and a spring is arranged between the pressure sensor 13 and the tension roller 12.

[0034] like Figure 1-5 As shown, the electric cylinder A201, the electric cylinder B202 and the electric cylinder C203 are retracted, and then the cloth passes between the front positioning roller 101 and the auxiliary positioning roller 1001, between the upper cleaner 7 and the lower cleaner 6, and between the upper and lower closing rollers 5; then the electric cylinder A201, the electric cylinder B202 and the electric cylinder C203 are extended;

[0035] When the cloth passes between the upper cleaner 7 and the lower cleaner 6, the dust and hair balls are swept away by the brush structure and sucked into the interior of the cleaning chamber 8 by the suction of the vacuum pump 801 for interception and filtration; the internal filter element of the cleaning chamber 8 can be removed and replaced or cleaned later.

[0036] Embodiment 2:

[0037] On the basis of Example 1, the cloth is passed through the upper and lower monitoring rollers 903, and the upper and lower monitoring rollers 903 are separated by the cloth, so that the upper and lower monitoring rollers 903 do not touch each other. When the cloth deviates, once one side of the cloth is separated from the two sets of monitoring rollers 903, the upper and lower monitoring rollers 903 cooperate with the spring to automatically release the passage, triggering the alarm program to prompt.

[0038] Embodiment 3:

[0039] On the basis of Example 1, the tension roller 12 is carried and raised during the fabric transmission process, and pressure is applied to the pressure sensor 13 by a spring. The stretching pressure is automatically adjusted in accordance with the feedback of the pressure sensor 13. When the pressure drops, the winding pressure is automatically adjusted. If the automatic adjustment cannot be made for a long time, the alarm program is automatically triggered to prompt.

[0040] The specific usage and function of this embodiment are as follows:

[0041] In the utility model, when used, according to Figure 3 The electric cylinder A201, the electric cylinder B202 and the electric cylinder C203 are retracted, and then the cloth passes between the front positioning roller 101 and the auxiliary positioning roller 1001, between the upper cleaner 7 and the lower cleaner 6, and between the upper and lower closing rollers 5; then the electric cylinder A201, the electric cylinder B202 and the electric cylinder C203 are extended;

[0042] When the cloth passes between the upper cleaner 7 and the lower cleaner 6, the dust and hair balls are swept away by the brush structure, and the air is sucked into the cleaning chamber 8 by the suction pump 801 for interception and filtration; the internal filter element of the cleaning chamber 8 can be disassembled for replacement or cleaning later;

[0043] The cloth passes through the upper and lower monitoring rollers 903, and the cloth is used to separate the upper and lower monitoring rollers 903, so that the upper and lower monitoring rollers 903 do not touch each other. When the cloth deviates, once one side of the cloth is separated from the two sets of monitoring rollers 903, the upper and lower monitoring rollers 903 cooperate with the spring to automatically release the passage, triggering the alarm program to prompt;

[0044] During the fabric transmission process, the tension roller 12 is carried and raised, and pressure is applied to the pressure sensor 13 by a spring. The stretching pressure is automatically adjusted in accordance with the feedback of the pressure sensor 13. When the pressure drops, the winding pressure is automatically adjusted. If the automatic adjustment cannot be made for a long time, the alarm program is automatically triggered to prompt.

Claims

1. A stentering machine, characterized in that: include: A U-shaped seat (1), wherein a positioning front roller (101) is rotatably arranged on the upper front side of the interior of the U-shaped seat (1); a mounting frame (2) is fixedly arranged on the top of the U-shaped seat (1); an electric cylinder A (201), an electric cylinder B (202) and an electric cylinder C (203) are fixedly arranged on the top of the mounting frame (2) from the back to the front; a drying lower seat (3) is fixedly arranged inside the U-shaped seat (1); a lower cleaner (6) is fixedly arranged on the upper middle and rear side of the U-shaped seat (1); two groups of monitoring devices (9) are fixedly arranged on the middle and rear sides of the top of the U-shaped seat (1); two groups of spring guide rods (901) are fixedly arranged on the top of the monitoring devices (9), a slider (902) is slidably arranged outside the spring guide rods (901), and a spring and a baffle are also arranged on the top of the spring guide rods (901); monitoring rollers (903) are rotatably arranged on the adjacent surfaces of the monitoring devices (9) and the slider (902) on both sides.

2. A stentering machine as claimed in claim 1, characterized in that: The telescopic end of the electric cylinder A (201) is fixedly provided with a drying upper seat (4), and the drying lower seat (3) is aligned with the drying upper seat (4); both sides of the adjacent surfaces of the drying upper seat (4) and the drying lower seat (3) are rotatably provided with closing rollers (5); and the outside of the drying upper seat (4) and the drying lower seat (3) are fixedly provided with two sets of drying fans with air outlets having heaters.

3. A stentering machine as claimed in claim 1, characterized in that: An upper cleaner (7) is fixedly arranged at the bottom of the electric cylinder B (202), and the upper cleaner (7) and the lower cleaner (6) are aligned; the adjacent surfaces of the upper cleaner (7) and the lower cleaner (6) are arranged in a grid-like structure and a brush structure is arranged at the interval at the top; the brush can be used to sweep away and absorb hair balls outside the cloth.

4. A tentering machine as claimed in claim 1, characterized in that: A cleaning chamber (8) is fixedly provided on one side of the U-shaped seat (1); air pipes are provided on the sides of the upper cleaner (7) and the lower cleaner (6) and are connected to the top of the cleaning chamber (8); a filter screen is provided inside the cleaning chamber (8); an air pump (801) is connected to the bottom of the cleaning chamber (8); and the filter element can be replaced by opening the cleaning chamber (8).

5. A stentering machine as claimed in claim 1, characterized in that: A positioning upper seat (10) is fixedly provided at the telescopic end of the electric cylinder C (203), and two groups of auxiliary positioning rollers (1001) are rotatably provided below the positioning upper seat (10), and the auxiliary positioning rollers (1001) can be attached to the outside of the positioning front roller (101).

6. A tentering machine as claimed in claim 1, characterized in that: Two groups of suspension rods (11) are slidably arranged at the front and rear of the mounting frame (2), and a tension roller (12) is fixedly arranged at the bottom of the suspension rod (11); a pressure sensor (13) is fixedly arranged at a position aligned with the tension roller (12) below the mounting frame (2), and a spring is arranged between the pressure sensor (13) and the tension roller (12).