Multi-water-pump switching cooling water supply control system for compressed air preparation
By designing a control system for switching of multiple water pumps in the air compressor cooling water circulation system, the problem of unstable cooling water transport caused by water pump failure and pipeline blockage is solved, and the stability and safety of the cooling cycle process is achieved.
Patent Information
- Application Number
- CN202421667165.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-15
AI Technical Summary
When the inlet and outlet water circulation system of the existing air compressor is blocked or the water pump fails, it cannot ensure the stable delivery of cooling water, affecting the cooling effect.
A cooling water supply control system for switching multi-water pumps is designed. By placing a switching supply pipeline in the inlet and outlet pipes, the working state of the water pump is detected and adjusted by using pressure sensors and controller modules to realize the multi-line selection of the delivery process.
It effectively reduces blockage and flow instability in the cooling water transportation and distribution process, maintains the stability of the cooling cycle process, reduces safety hazards, and provides a stable cooling effect.
Smart Images

Figure CN222746203U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air compression equipment, in particular to a cooling water supply control system with multiple water pumps switched for compressed air preparation. Background Art
[0002] Air compressors play an extremely important role in industrial production. They prepare various gases by compressing air to provide power for production. However, air compressors will generate a lot of heat during operation due to mechanical friction and energy conversion. If the heat cannot be effectively dissipated, it is easy to cause the equipment to overheat and affect normal operation. The cooling system of the air compressor is particularly important. The most important part of the cooling system is the cooling water process, which provides heat dissipation and cooling functions for the air compressor. The cooling water process mainly includes two parts: the cooling water circulation system and the cooling water piping system. The cooling water circulation system includes components such as water pumps, coolers, water tanks and pipelines. The water pump plays the role of conveying circulating water, extracting circulating water from the water tank and sending it to the cooler. The cooler is a device that dissipates the heat and cools the hot water passing through the heat exchange surface. Usually, a water-cooled cooler or an air-cooled cooler is used. The cooling water in the cooler becomes warmer after heat exchange, and then returns to the water tank through the water pump for recirculation. In this way, the entire cooling water circulation system can continuously take away the heat generated by the air compressor, thereby ensuring that the air compressor maintains a stable operating temperature. The circulation process is mainly completed through the circulation piping system.
[0003] The cooling water piping system in the prior art is mainly responsible for connecting the cooling water together to achieve the purpose of circulating flow. These pipes are usually divided into two parts: an inlet pipe and an outlet pipe. The inlet pipe is connected between the water pump and the cooler to transport the cooling water from the water tank to the cooler. The outlet pipe is connected between the cooler and the water tank to send the cooled water back to the water tank again.
[0004] The above prior art has obvious beneficial effects, but still has shortcomings:
[0005] In the above-mentioned prior art, the circulation control of cooling water is formed by the pipeline system and the water pump connection. If the inlet and outlet pipes are blocked or a single water pump is damaged during the circulation control process, the overall circulation stability will be affected, and the smooth delivery of cooling water cannot be guaranteed, resulting in pipeline blockage, which in turn affects the cooling effect. For this reason, a cooling water supply control system with multiple water pumps switching for compressed air preparation is proposed. Utility Model Content
[0006] In view of the shortcomings of the prior art, the utility model provides a cooling water supply control system with multiple water pumps for compressed air preparation. By installing corresponding switching supply pipelines on both the water inlet pipe and the water outlet pipe, flexible adjustment of the cooling water distribution process can be achieved, thereby minimizing the blockage and flow instability phenomenon in the cooling water distribution process and maintaining the stability of the cooling cycle process in the air compression preparation operation.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cooling water supply control system with multiple water pumps for compressed air preparation, comprising a main frame, one side of the main frame is connected to a connecting ring, and one side of the connecting ring is connected to a switching supply pipeline, the switching supply pipeline comprises a transmission and distribution pipeline, and both ends of the transmission and distribution pipeline are connected to connecting rings, one end of the connecting ring is connected to a pressure sensor, and a buzzer is provided on one side of the pressure sensor, the bottom end of the connecting ring is connected to a controller module, the middle end of the transmission and distribution pipeline is provided with a main water pump, and crossing pipelines are distributed on both sides of the transmission and distribution pipeline, and the middle end of the crossing pipeline is connected to an auxiliary water pump.
[0008] Preferably, the crossing pipelines are symmetrically cross-distributed along both sides of the transmission and distribution pipelines, and both ends of the crossing pipelines are connected to both ends of the transmission and distribution pipelines.
[0009] Preferably, the main water pump and the auxiliary water pump are electrically connected to the pressure sensor, and the middle ends of the transmission and distribution pipelines and the crossing pipelines are connected to the corresponding main water pumps and auxiliary water pumps.
[0010] Preferably, the main frame includes a water tank, and a water inlet pipe is connected to one side of the water tank, one end of the water inlet pipe is connected to a radiator, and the bottom end of the radiator is connected to a water outlet pipe.
[0011] Preferably, both ends of the water outlet pipe and the water inlet pipe are connected to the water tank and the radiator, and the water outlet pipe and the water inlet pipe are symmetrically distributed.
[0012] Preferably, the connecting ring comprises a ring tube, and a water hole is provided in the middle of the ring tube, thread grooves are provided at both ends of the water hole, and a rubber ring is attached to the inner wall of one side of the thread groove.
[0013] Preferably, the thread grooves are symmetrically opened along both ends of the ring tube, and the rubber ring is tightly fitted to one side of the thread groove.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model detects the internal pressure of the pipeline through a pressure sensor. When it exceeds the threshold, it cooperates with the controller module to control the connected auxiliary water pump to start the cross-pipeline for auxiliary distribution. At the same time, the buzzer operates to alert personnel to carry out maintenance. The cross-pipeline and auxiliary water pump connected on both sides of the distribution pipeline form a multi-line selection for the distribution process, avoiding the phenomenon of damage to a single water pump on a certain distribution line, providing multi-channel selectivity, and maintaining the stability of the cooling water inlet and outlet discharge process through the controller module. The flexibility of control switching is maintained, safety hazards are reduced, and a stable cooling effect is provided for the air compression preparation process.
[0016] 2. The cooling water of this control system is discharged through the water tank and the connected water inlet pipe, and the switching supply pipeline installed in the middle of the water inlet pipe transports the cooling water to the radiator module at the other end. At this time, the cooling water after heat dissipation absorbs the residual heat to form warm water, and is transported back to the water tank through the water outlet pipe at the bottom to form a stable circulation cooling process.
[0017] 3. This connecting ring uses the ring tube as the main structure. The two ends of the ring tube can be connected with the two ends of the switching supply pipeline through the threaded grooves to maintain the connection between the overall system and the switching supply pipeline. The rubber ring fitted to the inner wall can maintain the stable air tightness of the connection, and it is convenient for the disassembly and maintenance of the pipeline to improve convenience.
[0018] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the main frame of the utility model;
[0020] Figure 2 This is a schematic diagram of the internal structure of the connecting ring of the utility model from a side view;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the switching supply pipeline of the utility model;
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the pressure sensor in the switching supply pipeline of the utility model.
[0023] In the figure: 1. Main frame; 101. Water tank; 102. Water inlet pipe; 103. Radiator; 104. Water outlet pipe; 2. Connecting ring; 201. Ring pipe; 202. Water hole; 203. Threaded groove; 204. Rubber ring; 3. Switch supply pipeline; 301. Transmission and distribution pipeline; 302. Pressure sensor; 303. Buzzer; 304. Controller module; 305. Main water pump; 306. Crossing pipeline; 307. Auxiliary water pump. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this technical field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 The present embodiment is a cooling water supply control system with multiple water pump switches for compressed air preparation, comprising a main frame 1, a connecting ring 2 is connected to one side of the main frame 1, and a switching supply pipeline 3 is connected to one side of the connecting ring 2, the main frame 1 comprises a water tank 101, and a water inlet pipe 102 is connected to one side of the water tank 101, one end of the water inlet pipe 102 is connected to a radiator 103, and the bottom end of the radiator 103 is connected to a water outlet pipe 104.
[0026] like Figure 1-3 As shown, the main frame 1 in the utility model is similar to the existing cooling water pipeline system structure. The main improvement of the utility model is that the corresponding switching supply pipelines 3 are installed in the water inlet pipe 102 and the water outlet pipe 104 to achieve flexible adjustment of the cooling water distribution process, thereby minimizing the blockage flow instability phenomenon in the cooling water distribution process and maintaining the stability of the cooling cycle process in the air compression preparation operation; the cooling water of the utility model is discharged through the water tank 101 and the connected water inlet pipe 102, and the switching supply pipeline 3 installed in the middle of the water inlet pipe 102 transports the cooling water to the radiator module at the other end. At this time, the cooling water after heat dissipation absorbs the residual heat to form warm water, and is transported back to the water tank 101 through the water outlet pipe 104 at the bottom to form a stable circulation cooling process.
[0027] like Figure 2As shown, the connecting ring 2 includes a ring tube 201, and a water hole 202 is provided in the middle of the ring tube 201, threaded grooves 203 are provided at both ends of the water hole 202, and a rubber ring 204 is attached to the inner wall of one side of the threaded groove 203. This connecting ring 2 uses the ring tube 201 as the main structure, and the two ends of the ring tube 201 can be connected to the two ends of the switching supply pipeline 3 through the threaded groove 203 to maintain the connection between the overall system and the switching supply pipeline 3, and the rubber ring 204 attached to the inner wall maintains the stable air tightness of the connection, and facilitates the disassembly and maintenance of the pipeline structure, thereby improving convenience.
[0028] like Figure 3-4 As shown, the switching supply pipeline 3 includes a transmission and distribution pipeline 301, and the two ends of the transmission and distribution pipeline 301 are connected with a connecting ring 2, one end of the connecting ring 2 is connected with a pressure sensor 302, and a buzzer 303 is arranged on one side of the pressure sensor 302, and the bottom end of the connecting ring 2 is connected with a controller module 304, and a main water pump 305 is arranged at the middle end of the transmission and distribution pipeline 301, and a crossing pipeline 306 is distributed on both sides of the transmission and distribution pipeline 301, and an auxiliary water pump 307 is connected to the middle end of the crossing pipeline 306. When the water tank 101 transmits cooling water through the water inlet pipe 102, the auxiliary water pumps 307 in the crossing pipelines 306 on both sides of the transmission and distribution pipeline 301 are in a closed state, and the main water pump 305 at the middle end of the transmission and distribution pipeline 301 is turned on for transmission. When the middle distribution pipeline 301 is blocked or the main water pump 305 is damaged, the internal pressure of the pipeline can be detected by the pressure sensor 302. When it exceeds the threshold, it is processed in conjunction with the controller module 304, and the connected auxiliary water pump 307 is controlled in turn to open the cross-pipeline 306 for auxiliary distribution. At the same time, the buzzer 303 operates to alert personnel to carry out maintenance. The cross-pipeline 306 and the auxiliary water pump 307 connected on both sides of the distribution pipeline 301 form a multi-line selection for the distribution process to avoid damage to a single water pump on a certain distribution line, provide multi-channel selectivity, and maintain the stability of the cooling water inlet and outlet discharge process through the controller module 304. The flexibility of control switching is maintained, safety hazards are reduced, and a stable cooling effect is provided for the air compression preparation process.
[0029] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A cooling water supply control system with multiple water pumps for compressed air preparation, comprising a main frame (1), characterized in that: A connecting ring (2) is connected to one side of the main frame (1), and a switching supply pipeline (3) is connected to one side of the connecting ring (2). The switching supply pipeline (3) comprises a transmission and distribution pipeline (301), and both ends of the transmission and distribution pipeline (301) are connected to connecting rings (2), one end of the connecting ring (2) is connected to a pressure sensor (302), and a buzzer (303) is provided on one side of the pressure sensor (302), the bottom end of the connecting ring (2) is connected to a controller module (304), a main water pump (305) is provided at the middle end of the transmission and distribution pipeline (301), and crossing pipelines (306) are distributed on both sides of the transmission and distribution pipeline (301), and an auxiliary water pump (307) is connected to the middle end of the crossing pipeline (306).
2. A cooling water supply control system with multiple water pumps for compressed air preparation according to claim 1, characterized in that: The crossing pipelines (306) are symmetrically cross-distributed along both sides of the transmission and distribution pipeline (301), and both ends of the crossing pipeline (306) are connected to both ends of the transmission and distribution pipeline (301).
3. A cooling water supply control system with multiple water pumps for compressed air preparation according to claim 1, characterized in that: The main water pump (305) and the auxiliary water pump (307) are electrically connected to the pressure sensor (302), and the middle ends of the transmission and distribution pipeline (301) and the crossing pipeline (306) are connected to the corresponding main water pump (305) and auxiliary water pump (307).
4. A cooling water supply control system with multiple water pumps for compressed air preparation according to claim 1, characterized in that: The main frame (1) comprises a water tank (101), and one side of the water tank (101) is connected to a water inlet pipe (102), one end of the water inlet pipe (102) is connected to a radiator (103), and the bottom end of the radiator (103) is connected to a water outlet pipe (104).
5. A cooling water supply control system with multiple water pumps for compressed air preparation according to claim 4, characterized in that: Both ends of the water outlet pipe (104) and the water inlet pipe (102) are connected to the water tank (101) and the radiator (103), and the water outlet pipe (104) and the water inlet pipe (102) are symmetrically distributed.
6. A cooling water supply control system with multiple water pumps for compressed air preparation according to claim 1, characterized in that: The connecting ring (2) comprises a ring tube (201), and a water hole (202) is provided in the middle of the ring tube (201), thread grooves (203) are provided at both ends of the water hole (202), and a rubber ring (204) is attached to the inner wall of one side of the thread groove (203).
7. A cooling water supply control system with multiple water pumps for compressed air preparation according to claim 6, characterized in that: The thread groove (203) is symmetrically opened along the two ends of the ring tube (201), and the rubber ring (204) is tightly fitted to one side of the thread groove (203).