A lubrication component for a speed reduction mechanism
By designing a lubricating assembly including oil-filled joints, springs, plunger heads, end caps, tee connections and solenoid valves, the problem of low maintenance efficiency of existing gear reduction motors is solved, and automated lubrication is achieved, saving time and cost, and reducing environmental pollution.
Patent Information
- Application Number
- CN202420561375.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The lubrication and maintenance efficiency of existing gear reduction motors is low, requires manual statistics and grease addition, and the speed reduction mechanism needs to be disassembled, resulting in high maintenance time and cost.
A lubricating component including an oil-filling joint, a spring, a plunger head, an end cap, a tee connection and a solenoid valve is designed to achieve regular addition of grease through system control to avoid dismantling the speed reduction mechanism.
By automatically controlling the amount of grease, it saves manual time, reduces maintenance time and costs, and realizes rapid recycling of waste oil, reducing environmental pollution.
Smart Images

Figure CN222746574U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of speed reduction motors, and in particular relates to a lubrication component of a speed reduction mechanism. Background Art
[0002] The reduction mechanism and the motor form a reduction motor. The reduction motor is used in production equipment. The enterprise has a large number of production equipment, which includes a large number of reduction motors. The enterprise does not purchase a large number of equipment at the same time. Therefore, the maintenance and lubrication time of the reduction mechanism of the reduction motor is different. Manually adding grease to the reduction mechanism one by one is inefficient and requires statistics on the maintenance time of each reduction mechanism. Secondly, the existing products require the reduction mechanism to be disassembled and then greased, so a single reduction mechanism requires a long time for maintenance. Utility Model Content
[0003] In order to solve the problems raised in the above background technology, the utility model provides the following technical solutions: a lubrication component of a speed reduction mechanism, comprising a speed reduction mechanism, the speed reduction mechanism comprising a housing for loading a worm gear and a worm, the housing being connected with a lubrication component, the lubrication component comprising an oil filling joint, a spring, a plunger head, an end cover, a three-way pipe, a first solenoid valve, and a second solenoid valve, the oil filling joint being connected to the top of the housing, an oil filling channel being provided in the oil filling joint, a plunger slide groove being provided in the oil filling joint which is adapted to the plunger head, the spring, the plunger head The plugs are placed in the plunger slide groove in sequence, the end cover is connected to the end of the oil filling joint away from the shell, the three-way pipe includes an oil filling port, a first flow port, and a second flow port, the oil filling joint is connected to the oil filling port through the end cover, the first solenoid valve and the second solenoid valve are connected to the first flow port and the second flow port respectively, the other ends of the first solenoid valve and the second solenoid valve are used to connect the oil filling pipeline, the bottom of the shell is connected to the third solenoid valve, and the other end of the third solenoid valve is used to connect the waste oil pipeline.
[0004] Furthermore, a retaining ring is arranged on the outer wall of the oil filling joint screw, and a pressure ring is connected to the top of the shell, the pressure ring is located above the pressure ring, and the pressure ring and the retaining ring abut against each other.
[0005] Furthermore, the threads on the retaining ring surface and the threads on the pressing ring surface rotate in opposite directions.
[0006] Furthermore, a fitting positioning block is provided at the end of the oil filling port, and the end cover is provided with a fitting groove matched with the fitting positioning block.
[0007] Furthermore, a tool groove is provided on the upper top surface of the pressure ring.
[0008] The beneficial effects of the utility model are as follows: the use of the component can save labor, and grease can be added to each reduction mechanism in a system-controlled manner. Through the design of the oil filling joint, grease can be conveniently added to the top of the outer shell of the reduction mechanism without disassembling the reduction mechanism, which greatly saves maintenance time and cost; the amount of grease can be automatically controlled: through the control of the first solenoid valve and the second solenoid valve, the amount of grease entering the reduction mechanism can be accurately controlled, avoiding the problem of too much or too little grease, and ensuring the normal operation of the reduction mechanism; through the waste oil pipeline connected by the third solenoid valve, the waste oil can be quickly recovered, which not only saves resources but also reduces environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a three-dimensional diagram of the utility model;
[0010] Figure 2 It is the front view of the utility model;
[0011] Figure 3 It is a structural schematic diagram of the lubrication component in the utility model;
[0012] Figure 4 This is a front view of the lubrication assembly in the utility model;
[0013] Figure 5 for Figure 4 Schematic diagram of the section along the AA direction;
[0014] Figure 6 It is a structural schematic diagram of the housing in the utility model;
[0015] Figure 7 It is a half-section schematic diagram of the housing in the utility model;
[0016] Figure 8 This is a first-person exploded view of the present invention;
[0017] Fig. 9 This is a second perspective explosion diagram of the utility model;
[0018] Fig.10 This is a usage state diagram of the utility model.
[0019] Meaning of the numbers in the figure: 1-housing; 2-oil filling joint; 3-spring; 4-plunger head; 5-end cover; 6-tee pipe; 7-oil filling port; 8-first flow channel; 9-second flow channel; 10-first solenoid valve; 11-second solenoid valve; 12-oil filling channel; 13-plunger slide groove; 14-third solenoid valve; 15-blocking ring; 16-pressure ring; 17-matching positioning block; 18-matching groove; 19-oil filling pipeline; 20-waste oil pipeline. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-10 The utility model provides the following technical solutions: a lubrication component of a speed reduction mechanism, including a speed reduction mechanism, the speed reduction mechanism including a housing 1 for loading a worm gear and a worm, the housing 1 being connected with a lubrication component, the lubrication component including an oil filling joint 2, a spring 3, a plunger head 4, an end cover 5, a three-way pipe 6, a first solenoid valve 10, and a second solenoid valve 11, the oil filling joint 2 being connected to the top of the housing 1, an oil filling channel 12 being provided in the oil filling joint 2, a plunger slide groove 13 being adapted to the plunger head 4, the spring 3 and the plunger head 4 being placed in the plunger slide in sequence In the groove 13, the end cover 5 is connected to the end of the oil filling joint 2 away from the shell 1, the three-way pipe 6 includes an oil filling port 7, a first flow channel port 8, and a second flow channel port 9. The oil filling joint 2 is connected to the oil filling port 7 through the end cover 5, and the first solenoid valve 10 and the second solenoid valve 11 are respectively connected to the first flow channel port 8 and the second flow channel port 9. The other ends of the first solenoid valve 10 and the second solenoid valve 11 are used to connect to the oil filling pipeline 19. The bottom of the shell 1 is connected to the third solenoid valve 14, and the other end of the third solenoid valve 14 is used to connect to the waste oil pipeline 20.
[0022] In the above structure, the first solenoid valve 10, the second solenoid valve 11, and the third solenoid valve 14 are all connected to the electrical control device through wires, and the electrical control device is used to control the on and off of each solenoid valve; when the grease in the shell 1 needs to be replaced, the electrical control device controls the passage of each third solenoid valve 14, and the waste grease naturally flows into the waste oil pipeline 20 due to gravity. The oil filling pipeline 19 and the waste oil pipeline 20 can be connected in a curved manner, and a straight pipe is used for illustration in this technical solution.
[0023] The grease in the oil filling pipeline 19 flows from the first solenoid valve 10 to the second solenoid valve 11 as an example:
[0024] When the reduction mechanism reaches the setting for adding grease set by the electrical control device (countdown setting), the first solenoid valve 10 of the electrical controller is opened and the second solenoid valve 11 is disconnected. The grease passes through the oil filling pipeline 19, the three-way pipe 6, the end cover 5 (when passing through the end cover 5, the grease squeezes the plunger head 4, and the spring 3 compresses the grease to flow into the plunger slide groove 13), the oil filling joint 2 and finally flows into the housing 1. The grease falls on the worm gear. After completion, the first solenoid valve 10 of the electrical controller is disconnected and the second solenoid valve 11 is disconnected.
[0025] If multiple groups of reduction mechanisms need to be lubricated, an example is given with three groups of reduction mechanisms (reduction mechanism A, reduction mechanism B, and reduction mechanism C) and the grease in the oil filling pipeline 19 flows from the first solenoid valve 10 to the second solenoid valve 11:
[0026] When the reduction mechanism A needs to be lubricated, the first solenoid valve 10 in the reduction mechanism A is connected and the second solenoid valve 11 is disconnected, and the solenoid valves in the reduction mechanism B and the reduction mechanism C are all disconnected; after the lubrication of the reduction mechanism A is completed, the solenoid valves in the reduction mechanism A are all connected, the solenoid valves in the reduction mechanism C are all disconnected, the first solenoid valve 10 in the reduction mechanism B is connected and the second solenoid valve 1 is disconnected, after the lubrication of the reduction mechanism B is completed, the solenoid valves in the reduction mechanism A and the reduction mechanism B are all connected, the first solenoid valve 10 in the reduction mechanism C is connected and the second solenoid valve 11 is disconnected; after the lubrication of the reduction mechanism C is completed, the solenoid valves in the reduction mechanism A, the reduction mechanism B, and the reduction mechanism C are all disconnected.
[0027] If this housing is not selected, the lubrication assembly can be connected by drilling and tapping holes in the original housing.
[0028] In this embodiment, a retaining ring 15 is provided on the outer wall of the screw of the oil filling joint 2, and a pressure ring 16 is connected to the top of the shell 1. The pressure ring 16 is located above the pressure ring 16, and the pressure ring 16 and the retaining ring 15 are in contact with each other; the thread on the surface of the retaining ring 15 and the thread on the surface of the pressure ring 16 have opposite rotation directions.
[0029] With the above structure, the retaining ring 15 and the pressing ring 16 can effectively prevent the vibration of the internal structure from causing the connection between the oil filling joint 2 and the housing 1 to become loose, thereby ensuring that the connection between the oil filling joint 2 and the housing 1 is tight.
[0030] In this embodiment, a fitting positioning block 17 is disposed at the end of the oil filling port 7 , and a fitting groove 18 matched with the fitting positioning block 17 is formed on the end cover 5 .
[0031] The above structure is adopted to facilitate its installation and improve the assembly speed of the staff, thereby ensuring that the connection relationship between the oil filling port 7 and the end cover 5 is accurate.
[0032] In this embodiment, a tool groove is formed on the upper top surface of the pressure ring 16 .
[0033] In the above structure, the tool groove is hexagonal, and a hollow hexagonal wrench is required to remove the pressure ring 16 to prevent non-maintenance personnel from disassembling it.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lubrication assembly for a speed reduction mechanism, comprising a speed reduction mechanism, wherein the speed reduction mechanism comprises a housing for loading a worm wheel and a worm, and is characterized in that: The housing is connected with a lubrication assembly, which includes an oil filling joint, a spring, a plunger head, an end cover, a three-way pipe, a first solenoid valve, and a second solenoid valve. The oil filling joint is connected to the top of the housing, an oil filling channel is provided in the oil filling joint, and a plunger slide groove adapted to the plunger head is provided in the oil filling joint. The spring and the plunger head are placed in the plunger slide groove in sequence, and the end cover is connected to an end of the oil filling joint away from the housing. The three-way pipe includes an oil filling port, a first flow channel port, and a second flow channel port. The oil filling joint is connected to the oil filling port through the end cover, the first solenoid valve and the second solenoid valve are respectively connected to the first flow channel port and the second flow channel port, and the other ends of the first solenoid valve and the second solenoid valve are used to connect the oil filling pipeline. The bottom of the housing is connected with a third solenoid valve, and the other end of the third solenoid valve is used to connect the waste oil pipeline.
2. A lubrication assembly for a speed reduction mechanism according to claim 1, characterized in that: A retaining ring is arranged on the outer wall of the oil filling joint screw, and a pressure ring is connected to the top of the shell. The pressure ring is located above the pressure ring, and the pressure ring and the retaining ring abut against each other.
3. A lubrication assembly for a speed reduction mechanism according to claim 2, characterized in that: The threads on the retaining ring surface and the threads on the pressing ring surface rotate in opposite directions.
4. The lubrication assembly of a speed reduction mechanism according to claim 1, characterized in that: The end of the oil filling port is provided with a fitting positioning block, and the end cover is provided with a fitting groove matched with the fitting positioning block.
5. The lubrication assembly of a speed reduction mechanism according to claim 2, characterized in that: A tool groove is formed on the upper top surface of the pressure ring.