Super wear-resistant RTP pipe

Abstract

The present application relates to the field of RTP pipes, in particular to super wear-resistant RTP pipes, comprising an inner pipe, a fiber layer is arranged on the outer side of the inner pipe, a support layer is arranged on the outer side of the fiber layer, an outer pipe is arranged on the outer side of the support layer, the inner pipe comprises a pipe body, a plurality of guide strips are fixedly installed on the inner side of the pipe body, the guide strips are arranged in a ring array, the edges of the guide strips are in an arc-shaped style, a plurality of guide strips are fixedly installed on the inner side of the pipe body, the guide strips are arranged in a ring array, so that the guide strips can guide the material flowing inside the inner pipe, and the guide strips can effectively improve the wear resistance of the inner side of the inner pipe, and the guide strips can effectively reduce the contact area between the slag and the inner side of the inner pipe, thereby reducing the damage to the inner side of the inner pipe caused by the slag, and can effectively improve the service life.

Description

Technical Field

[0001] The present application relates to the field of RTP pipes, and in particular to super wear-resistant RTP pipes. Background Art

[0002] RTP pipe is a new type of flexible medium- and high-pressure environmentally friendly composite pipe formed by combining polymer materials such as PE, PVC, PP, PB with a variety of high-strength fibers. The density is only one-sixth of that of steel, and the tensile strength can reach several times that of steel. It has the characteristics of high mechanical strength, non-toxic and odorless, corrosion resistance, high pressure resistance, light weight, good toughness, and not easy to scale. It is used in environments such as the seabed, deep wells, deserts, ocean currents, goafs, and collapsible loess areas. It has good high-pressure resistance, corrosion resistance, and impact resistance. It can be widely used in water conservancy, municipal administration, petroleum, gas, coal, chemical industry and other industries for water, oil, gas, brine, hydrogen, emulsion, alcohol injection and other corrosive fluid transportation operations.

[0003] The innermost layer of the existing RTP pipe is usually an inner lining layer made of ordinary polyethylene. Polyethylene has a certain wear resistance, but the Mohs hardness of polyethylene is only about level 2. In the mining industry, especially for pipeline systems used to transport pipelines containing solid particles (such as slurry), slag can easily enter the interior of the pipeline. The hardness of slag is usually high, and the slag can easily scratch the inner wall of the RTP pipe, which can easily affect the flow rate and service life, making it inconvenient to use. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the present application provides a super wear-resistant RTP pipe.

[0005] The above technical objectives of this application are achieved through the following technical solutions:

[0006] A super wear-resistant RTP pipe comprises an inner pipe, a fiber layer is arranged on the outer side of the inner pipe, a support layer is arranged on the outer side of the fiber layer, an outer pipe is arranged on the outer side of the support layer, the inner pipe comprises a pipe body, a plurality of guide strips are fixedly installed on the inner side of the pipe body, the guide strips are arranged in a ring array, and the edges of the guide strips are in an arc shape.

[0007] By adopting the above scheme, through the arrangement of the fiber layer, it is convenient to improve the mechanical function of the device, so that the device has higher tensile performance, and can increase the impact resistance of the device, and can effectively absorb and disperse external forces. Through the arrangement of the support layer, it is convenient to improve the compressive performance of the device, so that the device can maintain good structural stability when subjected to external pressure. A number of guide strips are fixedly installed on the inside of the tube body, and the guide strips are arranged in a ring array, which is convenient for the guide strips to guide the substances flowing inside the inner tube, and the guide strips can effectively improve the wear resistance of the inner side of the inner tube. The guide strips can effectively reduce the contact area between the slag and the inner side of the inner tube, thereby reducing the damage to the inner side of the inner tube caused by the slag, and can effectively increase the service life.

[0008] Furthermore, the material of the inner tube is ultra-high molecular weight polyethylene material, and the material of the outer tube is carbon fiber reinforced plastic material.

[0009] By adopting the above scheme, the material of the inner tube is ultra-high molecular weight polyethylene material, which has high hardness and can effectively improve the wear resistance of the inner side of the inner tube, so that the device is not easily scratched by slag and damaged during use, and the service life is effectively improved. The material of the outer tube is carbon fiber reinforced plastic material, which has high strength and high corrosion resistance and good thermal insulation performance, and can effectively improve the service life.

[0010] Furthermore, the fiber layer includes a fiber strip, and the fiber strip is spirally wound around the outer side of the inner tube.

[0011] By adopting the above solution, the fiber strip is spirally wound around the outer side of the inner tube, which facilitates uniform distribution of stress and can effectively improve the structural strength.

[0012] Furthermore, the width of the fiber strip is three times the height of the spiral structure of the fiber strip wound around the outer side of the inner tube.

[0013] By adopting the above scheme, the width of the fiber strip is three times the height of the spiral structure of the fiber strip wound on the outside of the inner tube, so that the fiber strip can be wound in three layers on the outside of the inner tube, so that the fiber layers can enhance the performance of the device while maintaining lightweight.

[0014] Furthermore, a fixing glue is provided on one side of the fiber strip, and the fixing glue is a thermoplastic adhesive.

[0015] By adopting the above solution, a fixing glue is provided on one side of the fiber strip, and the fixing glue is a thermoplastic adhesive, so that the fiber strip can be fixedly installed on the outside of the inner tube.

[0016] Furthermore, the fiber strip material is a carbon fiber strip material impregnated with epoxy resin.

[0017] By adopting the above scheme, the fiber strip material is a carbon fiber strip material impregnated with epoxy resin. The carbon fiber has extremely high strength and low density characteristics. After being pre-impregnated with epoxy resin, it can be better combined with the inner tube during the winding process to form a tight and uniform composite structure.

[0018] Furthermore, the support layer includes a support tube, a plurality of support rings are arranged inside the support tube, and three support columns are fixedly installed between adjacent support rings.

[0019] By adopting the above scheme, a number of support rings are provided inside the support tube, and three support columns are fixedly installed between adjacent support rings, so that the support rings are fixedly connected to adjacent support rings to form a cage-like structure, which makes it convenient for the support rings to provide pressure resistance for the device and maintain the stability of the structure when the device is impacted.

[0020] Furthermore, the support ring and the support column are both made of glass fiber material, and the support tube is made of polyethylene material.

[0021] By adopting the above solution, the support ring and the support column are made of glass fiber material, and the support tube is made of polyethylene material, which makes it convenient for the support tube to be wrapped around the outside of the support ring and the support column to form a tubular structure, thereby providing pressure resistance for the device.

[0022] In summary, this application has the following technical effects:

[0023] The fiber layer is provided to facilitate the improvement of the mechanical function of the device, so that the device has higher tensile performance, and can increase the impact resistance of the device, and can effectively absorb and disperse external forces. The support layer is provided to facilitate the improvement of the compressive performance of the device, so that the device can maintain good structural stability when subjected to external pressure. A number of guide strips are fixedly installed on the inside of the tube body, and the guide strips are arranged in a circular array, so that the guide strips can guide the material flowing inside the inner tube, and the guide strips can effectively improve the wear resistance of the inner side of the inner tube. The guide strips can effectively reduce the contact area between the slag and the inner side of the inner tube, thereby reducing the damage to the inner side of the inner tube caused by the slag, and can effectively improve the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural diagram of the super wear-resistant RTP pipe of the present application;

[0025] Figure 2 is a cutaway view of the inner tube of the present application;

[0026] Figure 3 It is a three-dimensional structural diagram of the fiber layer of the present application;

[0027] Figure 4 is a cutaway view of the support layer of the present application;

[0028] Figure 5 It is a three-dimensional structural diagram of the support ring of this application.

[0029] In the figure, 101, inner tube; 10101, tube body; 10102, guide strip; 102, fiber layer; 10201, fiber strip; 10202, fixing glue; 103, support layer; 10301, support ring; 10302, support column; 10303, support tube; 104, outer tube. DETAILED DESCRIPTION

[0030] The present application is further described in detail below in conjunction with the accompanying drawings.

[0031] Embodiment 1

[0032] Reference Figure 1-5 The super wear-resistant RTP pipe comprises an inner pipe 101. A fiber layer 102 is arranged on the outer side of the inner pipe 101. The fiber layer 102 is arranged to improve the mechanical function of the device and make the device have higher tensile performance. And it can increase the impact resistance of the device, can effectively absorb and disperse external forces, a support layer 103 is arranged on the outside of the fiber layer 102, and the arrangement of the support layer 103 is convenient to improve the pressure resistance of the device, so that the device can maintain good structural stability when subjected to external pressure, an outer tube 104 is arranged on the outside of the support layer 103, the inner tube 101 includes a tube body 10101, and a plurality of guide strips 10102 are fixedly installed on the inside of the tube body 10101, and the guide strips 10102 are arranged in a circular array, and a plurality of guide strips 10102 are fixedly installed on the inside of the tube body 10101, and the guide strips 10102 are arranged in a circular array, so that the guide strips 10102 can guide the material flowing inside the inner tube 101, and the guide strips 10102 can effectively improve the wear resistance of the inner side of the inner tube 101, and the guide strips 10 102 can effectively reduce the contact area between the slag and the inner side of the inner tube 101, thereby reducing the damage caused by the slag to the inner side of the inner tube 101, and can effectively improve the service life. The edge of the guide strip 10102 is in an arc shape. The material of the inner tube 101 is ultra-high molecular weight polyethylene material. The material of the inner tube 101 is ultra-high molecular weight polyethylene material. The ultra-high molecular weight polyethylene material has a high hardness and can effectively improve the wear resistance of the inner side of the inner tube 101, so that the device is not easily damaged by scratches by slag during use, which effectively improves the service life. The material of the outer tube 104 is carbon fiber reinforced plastic material. The material of the outer tube 104 is carbon fiber reinforced plastic material. The carbon fiber reinforced plastic material has high strength and high corrosion resistance, and has good thermal insulation performance, which can effectively improve the service life.

[0033] Embodiment 2

[0034] Reference Figure 1-3The fiber layer 102 includes a fiber strip 10201, which is wound around the outer side of the inner tube 101 in a spiral structure. The fiber strip 10201 is wound around the outer side of the inner tube 101 in a spiral structure, which facilitates uniform stress distribution and effectively improves the structural strength. The width of the fiber strip 10201 is three times the height of the spiral structure of the fiber strip 10201 wound around the outer side of the inner tube 101. The width of the fiber strip 10201 is three times the height of the spiral structure of the fiber strip 10201 wound around the outer side of the inner tube 101, which facilitates the fiber strip 10201 to be wound around the outer side of the inner tube 101 in three layers, so that the fiber layer 102 can enhance the performance of the device. At the same time, while maintaining lightweight, a fixing glue 10202 is provided on one side of the fiber strip 10201, and the fixing glue 10202 is a thermoplastic adhesive. The fiber strip 10201 is provided with a fixing glue 10202 on one side of the fiber strip 10201, and the fixing glue 10202 is a thermoplastic adhesive. Therefore, the fiber strip 10201 is fixedly installed on the outside of the inner tube 101. The fiber strip 10201 is a carbon fiber strip material impregnated with epoxy resin. The fiber strip 10201 is a carbon fiber strip material impregnated with epoxy resin. Carbon fiber has extremely high strength and low density characteristics. After being pre-impregnated with epoxy resin, it can be better combined with the inner tube 101 during the winding process to form a tight and uniform composite structure.

[0035] Embodiment 3

[0036] Reference Figure 1-5 The support layer 103 includes a support tube 10303, a plurality of support rings 10301 are arranged inside the support tube 10303, and three support columns 10302 are fixedly installed between adjacent support rings 10301. By providing a plurality of support rings 10301 inside the support tube 10303, and three support columns 10302 are fixedly installed between adjacent support rings 10301, it is convenient to fix the support rings 10301 with adjacent support rings 10301 to form a cage-like structure, which is convenient for the support rings 10 301 provides the device with compression resistance, so that the device maintains structural stability when it is impacted. The support ring 10301 and the support column 10302 are both made of glass fiber material, and the support tube 10303 is made of polyethylene. The support ring 10301 and the support column 10302 are both made of glass fiber material, and the support tube 10303 is made of polyethylene, so that the support tube 10303 can be wrapped around the outside of the support ring 10301 and the support column 10302 to form a tubular structure, which is convenient for providing the device with compression resistance.

[0037] Specifically, the outer tube 104 is made of a carbon fiber reinforced plastic material, which has high strength and high corrosion resistance, and has good heat insulation performance, which can effectively improve the service life. A plurality of support rings 10301 are arranged inside the support tube 10303, and three support columns 10302 are fixedly installed between adjacent support rings 10301, so that the support rings 10301 are fixedly connected with adjacent support rings 10301 to form a cage-like structure, so that the support rings 10301 can provide the device with compressive resistance, so that the device can maintain the stability of the structure when it is impacted. The column 10302 is made of glass fiber material, and the support tube 10303 is made of polyethylene material, so that the support tube 10303 can be wrapped around the outside of the support ring 10301 and the support column 10302 to form a tubular structure, which is convenient for providing pressure resistance for the device. The fiber strip 10201 is spirally wound around the outside of the inner tube 101, which is convenient for evenly distributing stress and effectively improving the structural strength. The width of the fiber strip 10201 is three times the height of the spiral structure of the fiber strip 10201 wound around the outside of the inner tube 101, so that the fiber strip 10201 can be wound around the outside of the inner tube 101 in three layers, so that the fiber layer 1 02 can enhance the performance of the device while maintaining its lightness. A fixing glue 10202 is provided on one side of the fiber strip 10201. The fixing glue 10202 is a thermoplastic adhesive, which is convenient for fixing the fiber strip 10201 on the outside of the inner tube 101. The fiber strip 10201 is a carbon fiber strip material impregnated with epoxy resin. The carbon fiber has extremely high strength and low density. After being pre-impregnated with epoxy resin, it can be better combined with the inner tube 101 during the winding process to form a tight and uniform composite structure. A plurality of guide strips 10102 are fixedly installed on the inner side of the tube body 10101. The guide strip 101 02 are arranged in a circular array, so that the guide strip 10102 can guide the material flowing inside the inner tube 101, and the guide strip 10102 can effectively improve the wear resistance of the inner side of the inner tube 101. The guide strip 10102 can effectively reduce the contact area between the slag and the inner side of the inner tube 101, thereby reducing the damage caused by the slag to the inner side of the inner tube 101, and can effectively improve the service life. The material of the inner tube 101 is ultra-high molecular weight polyethylene material, and the ultra-high molecular weight polyethylene material has a higher hardness, which can effectively improve the wear resistance of the inner side of the inner tube 101, so that the device is not easily damaged by scratches by slag during use, and the service life is effectively improved.

[0038] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed. However, as long as it is within the scope of the claims of the present application, it shall be protected by the patent law.

Claims

1. Super wear-resistant RTP pipe, characterized by: The invention comprises an inner tube (101), a fiber layer (102) is provided on the outer side of the inner tube (101), a support layer (103) is provided on the outer side of the fiber layer (102), an outer tube (104) is provided on the outer side of the support layer (103), the inner tube (101) comprises a tube body (10101), a plurality of guide strips (10102) are fixedly mounted on the inner side of the tube body (10101), the guide strips (10102) are arranged in a circular array, and the edges of the guide strips (10102) are in an arc-shaped pattern.

2. The super wear-resistant RTP pipe according to claim 1, characterized in that: The material of the inner tube (101) is ultra-high molecular weight polyethylene material, and the material of the outer tube (104) is carbon fiber reinforced plastic material.

3. The super wear-resistant RTP pipe according to claim 1, characterized in that: The fiber layer (102) comprises a fiber strip (10201), and the fiber strip (10201) is arranged in a spiral structure around the outside of the inner tube (101).

4. The super wear-resistant RTP pipe according to claim 3, characterized in that: The width of the fiber strip (10201) is three times the height of the spiral structure of the fiber strip (10201) wound around the outside of the inner tube (101).

5. The super wear-resistant RTP pipe according to claim 4, characterized in that: A fixing glue (10202) is provided on one side of the fiber strip (10201), and the fixing glue (10202) is a thermoplastic adhesive.

6. The super wear-resistant RTP pipe according to claim 5, characterized in that: The fiber strip material (10201) is a carbon fiber strip material impregnated with epoxy resin.

7. The super wear-resistant RTP pipe according to claim 1, characterized in that: The support layer (103) comprises a support tube (10303), a plurality of support rings (10301) are arranged inside the support tube (10303), and three support columns (10302) are fixedly installed between adjacent support rings (10301).

8. The super wear-resistant RTP pipe according to claim 7, characterized in that: The support ring (10301) and the support column (10302) are both made of glass fiber material, and the support tube (10303) is made of polyethylene.

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