A freeze-drying device for processing pet food

By designing the partition plate and track mechanism of the freeze-drying tank, pet food is independently lyophilized in the freeze and drying chamber, and the partition chamber is closed by the opening and closing mechanism, which solves the problems of energy loss of existing freeze-drying devices and the shutdown of the machine to remove food, achieving efficient and energy-saving freeze-drying effect.

CN222747616UActive Publication Date: 2025-04-11QINGDAO MINGYUE ANXIN NUTRITION TECH CO LTD
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Patent Information

Application Number
CN202421337033.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-11
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing freeze-drying device for pet food processing has a large energy loss during the hot and cold exchange process, and the freeze-drying cost is high. The equipment needs to be opened and removed after each freeze-drying, which increases the loss of capacity.

Method used

A freeze-drying device is designed, and the freeze-drying tank is divided into two independent chambers through a partition plate, and the ring guide rail of the track mechanism is used to drive pet food in turn to the freeze and drying chamber and the drying chamber for independent freeze-drying processing. The closed separation between the freeze and drying chamber is achieved through the opening and closing mechanism to reduce energy loss.

Benefits of technology

The device can maximize and reduce energy loss, save lyophilization costs, and realize cyclic lyophilization work in a non-stop form, improving lyophilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pet food processing, and discloses a freeze-drying device for pet food processing, wherein a track mechanism penetrating a partition plate is provided at the bottom of the chamber of the freeze-drying tank, and a material rack is placed on the upper end of the rotating platform of the track mechanism, and an opening and closing mechanism is installed inside the plate rack of the partition plate, which is directly opposite to the through end of the opening and closing opening. The utility model is based on the combination of the freeze-drying tank and the partition plate, and the freeze-drying tank is divided into two independent chambers, a freezing chamber and a drying chamber, and then the annular guide rail of the track mechanism is used to rotate and transfer the pet food in the material rack to the freezing chamber and the drying chamber in turn for independent freezing, drying and freeze-drying processing, and during the track transmission of the pet food in the material rack, the opening and closing mechanism can be controlled to open and close cyclically, and the pet food in the material rack is circulated in the freezing chamber and the drying chamber, and the freezing chamber and the drying chamber are closed and separated, so as to minimize the loss of energy.
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Description

Technical Field

[0001] The utility model relates to the technical field of pet food processing, in particular to a freeze-drying device for pet food processing. Background Art

[0002] As one of the sources of daily food for pets, pet food is mainly divided into puffed food and baked food. Baked food can be further divided into puffed type and freeze-dried type. Freeze-dried pet food is widely promoted and used due to its portability and dryness. In the freeze-drying process of pet food, the pet food to be processed is usually placed in a freeze dryer. The internal refrigeration system, vacuum system, thermal oil heating system and other components are used to freeze the pet food, and the water contained in some molecules is discharged to the surface of the material to freeze, meeting the freezing requirements. Then the heating system heats and dries the material, and takes out the water contained in the pet food, meeting the freeze-drying requirements of the material.

[0003] However, in the existing freeze-drying process of pet food, since freezing and heating are performed in the same device, the energy loss is large during the cold and heat exchange process, the freeze-drying cost is high, and each time the pet food is freeze-dried, the device needs to be opened to take out the pet food, and then the device needs to be restarted before the next group of freeze-drying can be performed, which further increases the loss of capacity. To this end, those skilled in the art provide a freeze-drying device for pet food processing to solve the problems raised in the above background technology. Utility Model Content

[0004] The main purpose of the utility model is to provide a freeze-drying device for processing pet food, which can effectively solve the problem of high freeze-drying cost of the existing freeze-drying devices for processing pet food in the background technology.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a freeze-drying device for processing pet food, comprising a freeze-drying tank;

[0006] The freeze-drying tank is divided into two chambers by a partition plate, one of which is a freezing chamber and the other is a drying chamber;

[0007] A track mechanism penetrating the partition plate is provided at the bottom of the chamber of the freeze-drying tank, and a material rack is placed on the top end of the rotating platform of the track mechanism;

[0008] The plate surface of the partition plate is provided with an opening and closing opening along the conveying direction of the track mechanism and the guide rail of the material rack, and an opening and closing mechanism is installed inside the plate frame of the partition plate at the through end of the opening and closing opening.

[0009] As a further solution of the utility model: the track mechanism includes an annular guide rail, the slide rail of the annular guide rail is slidably connected to multiple sets of guide rail tables, the guide rail tables are slidably connected to the annular guide rail through guide wheels installed on the upper and lower ends thereof, and the upper end of the guide rail table frame is provided with a support seat adapted to the material rack.

[0010] As a further solution of the utility model: a transmission gear disc is arranged on the inner wall of the slide rail of the annular guide rail, a brake motor is arranged on the bottom of the frame of the guide rail platform, and a transmission gear meshing with the transmission gear disc is arranged on the output end of the brake motor.

[0011] As a further solution of the utility model: the material rack includes a tooling rack, a plurality of groups of material placing mesh tubes are arranged at equal intervals inside the bracket of the tooling rack, and a lifting lug is arranged at the top of the bracket of the tooling rack.

[0012] As a further solution of the utility model: the opening and closing mechanism includes clamping screw rods rotatably connected to the upper and lower ends of the opening and closing opening in a pair-symmetrical manner, one end of the shaft rod of the clamping screw rod is equipped with a transmission motor fixed on the material rack, and two groups of clamping slides are symmetrically sleeved on the outer side of the shaft rod of the clamping screw rod, the upper and lower opposite clamping slides are fixedly connected by an opening and closing sealing plate, and the mating ends of the two groups of opening and closing sealing plates are provided with a makeshift groove compatible with the track mechanism.

[0013] As a further solution of the utility model: the clamping screw rod is bounded by a center line, and positive and negative thread teeth that are compatible with two groups of clamping slides are symmetrically arranged on both sides of the center line.

[0014] As a further solution of the utility model: a feeding pipe opening perpendicular to the conveying direction of the track mechanism guide rail is provided on one side of the upper end of the freeze-drying tank body close to the drying chamber, and the opening of the feeding pipe opening is pressed with a sealing plug.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] When freeze-drying pet food, the utility model divides the freeze-drying tank into two independent chambers, a freezing chamber and a drying chamber, based on the combination of the freeze-drying tank and the partition plate. Then, the pet food in the material rack is rotated and transmitted to the freezing chamber and the drying chamber in sequence by the ring guide transmission of the track mechanism for independent freezing, drying and freeze-drying processing. During the track transmission of the pet food in the material rack, the cyclic opening and closing of the opening and closing mechanism can be controlled to circulate the pet food in the material rack in the freezing chamber and the drying chamber, and the freezing chamber and the drying chamber are sealed and separated, thereby maximally reducing energy loss. The utility model has good uninterrupted freeze-drying capacity. On the one hand, it can reduce the capacity loss caused by the conversion of cold and heat in the freeze-drying device and save freeze-drying costs. On the other hand, it has good cycle continuity and can perform cyclic freeze-drying work without stopping the machine, and the freeze-drying efficiency is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of a freeze-drying device for processing pet food according to the utility model;

[0018] Figure 2 This is a partial cross-sectional view of a freeze-drying device for processing pet food according to the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of a track mechanism in a freeze-drying device for processing pet food according to the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of a material rack in a freeze-drying device for processing pet food according to the utility model;

[0021] Figure 5 The utility model is a structural schematic diagram of an opening and closing mechanism in a freeze-drying device for processing pet food.

[0022] In the figure: 1. freeze drying tank; 2. sealing plug; 3. feeding nozzle; 4. partition plate; 5. freezing chamber; 6. drying chamber; 7. track mechanism; 71. annular guide rail; 72. transmission gear plate; 73. guide rail platform; 74. guide wheel; 75. brake motor; 76. transmission gear; 77. support seat; 8. material rack; 81. tooling rack; 82. material rack; 83. lifting ear; 9. opening and closing opening; 10. transmission motor; 11. clamping screw rod; 12. clamping slide; 13. opening and closing sealing plate; 14. making way slot. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Please refer to Figure 1-5 As shown, a freeze-drying device for processing pet food comprises a freeze-drying tank 1, which is divided into two chambers by a partition plate 4, wherein one chamber is a freezing chamber 5, and the other chamber is a drying chamber 6. A feeding pipe opening 3 perpendicular to the conveying direction of the guide rail of a track mechanism 7 is provided on one side of the upper end of the tank body of the freeze-drying tank 1 close to the drying chamber 6, and the opening of the feeding pipe opening 3 is pressed with a sealing plug 2. By opening the sealing plug 2, the feeding pipe opening 3 is exposed, and then a material rack 8 loaded with pet food is hung on the track mechanism 7. By utilizing the circular track displacement of the track mechanism 7, the pet food in the material rack 8 is rotated and pushed into the freezing chamber 5 and the drying chamber 6 in turn for freeze-drying. Then, after the freeze-drying is reset, the material rack 8 is taken out and a new material rack 8 is put in, and the pet food is freeze-dried without stopping the machine.

[0027] A track mechanism 7 penetrating the partition plate 4 is provided at the bottom of the chamber of the freeze-drying tank 1. The track mechanism 7 includes an annular guide rail 71. The slide rail of the annular guide rail 71 is slidably connected to a plurality of guide rail platforms 73. The guide rail platforms 73 are slidably connected to the annular guide rail 71 through guide wheels 74 installed at the upper and lower ends thereof. A support seat 77 adapted to the material rack 8 is provided at the upper end of the frame of the guide rail platform 73. A transmission gear plate 72 is provided on the inner wall of the slide rail of the annular guide rail 71. A brake motor 75 is provided at the bottom of the frame of the guide rail platform 73, and the output end of the brake motor 75 is provided with a gear connected to the transmission gear plate. The transmission gear 76 meshed with 72 drives the transmission gear 76 to rotate by controlling the operation of the brake motor 75. The meshing transmission of the transmission gear 76 and the transmission gear plate 72 pushes the guide rail platform 73 to slide along the annular guide rail 71. On the one hand, it pushes the material rack 8 to rotate and drive, and pushes the pet food inside to the freezing chamber 5 and the drying chamber 6 in turn for freezing and drying. On the other hand, it rotates and moves to the feeding pipe mouth 3 in turn, so as to facilitate the material loading and unloading work of the material rack 8, and the pet food is freeze-dried without stopping the machine.

[0028] A material rack 8 is placed on the top of the rotating table of the track mechanism 7. The material rack 8 includes a tool rack 81. A plurality of groups of material placing net tubes 82 are arranged at equal intervals inside the bracket of the tool rack 81, and a lifting ear 83 is provided on the top of the bracket of the tool rack 81. By utilizing the material rack 8 and the pier of the support seat 77 in the track mechanism 7, the pet food placed in the material placing net tube 82 in the material rack 8 is hung on the track mechanism 7 for freeze drying. After the freeze-drying of the pet food is rotated and reset, the material rack 8 is taken out from the feeding nozzle 3 through the lifting ear 83 to carry out the freeze drying of the next group.

[0029] The plate surface of the partition plate 4 is provided with an opening and closing opening 9 along the conveying direction of the track mechanism 7 and the material rack 8, and an opening and closing mechanism is installed at the opening end of the opening and closing opening 9 inside the plate rack of the partition plate 4, and the opening and closing mechanism includes a pair of clamping screw rods 11 that are rotatably connected to the upper and lower ends of the opening of the opening 9 in a symmetrical manner, and a transmission motor 10 fixed to the material rack 8 is installed at one end of the shaft of the clamping screw rod 11, and two groups of clamping slides 12 are symmetrically sleeved on the outer side of the shaft of the clamping screw rod 11, and the upper and lower opposite clamping slides 12 are fixedly connected through an opening and closing sealing plate 13, and the mating ends of the two groups of opening and closing sealing plates 13 are provided with a The groove 14 is made to give way, and the clamping screw rod 11 is bounded by the center line. Both sides of the center line are symmetrically provided with positive and negative threads adapted to the two groups of clamping slides 12. When the track mechanism 7 drives the material rack 8 to pass through the opening and closing opening 9, after circulating and changing positions in the freezing chamber 5 and the drying chamber 6, the transmission motor 10 is controlled to work, driving the clamping screw rod 11 to rotate, and using its positive and negative threads to push the two groups of clamping slides 12 to slide symmetrically, and then push the two groups of opening and closing sealing plates 13 to close symmetrically, and close the opening and closing opening 9, so that the partition plate 4 forms a sealing structure, and the freezing chamber 5 and the drying chamber 6 are closed and separated, so as to reduce the heat impact between the two and reduce energy loss.

[0030] The working principle of the utility model is as follows: when freeze-drying pet food, the pet food to be freeze-dried is placed in the material rack 8 in sequence, the sealing plug 2 is opened, the feeding pipe opening 3 is exposed, and then the material rack 8 loaded with pet food is hung and placed on the support seat 77 of the track mechanism 7 in sequence, and is placed in the freeze-drying tank 1 for freeze-drying;

[0031] Then, the brake motor 75 is controlled to work, driving the transmission gear 76 to rotate, and the meshing transmission between the transmission gear 76 and the transmission gear plate 72 is used to push the guide rail platform 73 to slide along the annular guide rail 71, and the material rack 8 is driven to rotate and drive, and the pet food inside is pushed into the freezing chamber 5 and the drying chamber 6 in sequence to perform freeze-drying work independently of each other;

[0032] When the track mechanism 7 pushes the material rack 8 to rotate, the opening and closing opening 9 is controlled to open, so that the material rack 8 is cyclically exchanged in the freezing chamber 5 and the drying chamber 6. After the cyclic exchange is completed, the transmission motor 10 is controlled to work, driving the clamping screw rod 11 to rotate, and using its positive and negative threads to push the two sets of clamping slides 12 to slide symmetrically, and then push the two sets of opening and closing sealing plates 13 to close symmetrically, and close the opening and closing opening 9, so that the partition plate 4 forms a sealing structure, and the freezing chamber 5 and the drying chamber 6 are closed and separated, so as to reduce the heat and cold impact between the two, so that the freezing chamber 5 and the drying chamber 6 are always maintained in a stable temperature environment, and the pet food is freeze-dried to reduce energy loss;

[0033] After the freeze-dried pet food is rotated and reset to the feeding nozzle 3, the sealing plug 2 is opened again, the material rack 8 is taken out, and a new material rack 8 loaded with pet food is put in to freeze-dry the pet food without stopping the machine.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A freeze-drying device for processing pet food, characterized in that: Including a freeze drying container (1); The freeze-drying tank (1) is divided into two chambers by a partition plate (4), one of which is a freezing chamber (5) and the other is a drying chamber (6); The bottom of the chamber of the freeze-drying tank (1) is provided with a track mechanism (7) penetrating the partition plate (4), and a material rack (8) is placed on the upper end of the rotating platform of the track mechanism (7); The partition plate (4) is provided with an opening and closing opening (9) on the plate surface along the conveying direction of the track mechanism (7) and the material rack (8), and an opening and closing mechanism is installed inside the plate rack of the partition plate (4) at the through end of the opening and closing opening (9).

2. A freeze-drying device for processing pet food according to claim 1, characterized in that: The track mechanism (7) comprises an annular guide rail (71), the slide rail of the annular guide rail (71) is slidably connected to a plurality of guide rail platforms (73), the guide rail platforms (73) are slidably connected to the annular guide rail (71) via guide wheels (74) mounted on the upper and lower ends thereof, and a support seat (77) adapted to the material rack (8) is provided at the upper end of the frame of the guide rail platform (73).

3. A freeze-drying device for processing pet food according to claim 2, characterized in that: A transmission toothed disc (72) is provided on the inner wall of the slide rail of the annular guide rail (71), a brake motor (75) is provided at the bottom of the frame of the guide rail platform (73), and a transmission gear (76) meshing with the transmission toothed disc (72) is provided at the output end of the brake motor (75).

4. A freeze-drying device for processing pet food according to claim 1, characterized in that: The material placement rack (8) comprises a tooling rack (81), a plurality of groups of material placement net cylinders (82) are arranged at equal intervals inside a bracket of the tooling rack (81), and a lifting lug (83) is provided at the top of the bracket of the tooling rack (81).

5. A freeze-drying device for processing pet food according to claim 1, characterized in that: The opening and closing mechanism comprises clamping screw rods (11) rotatably connected to the upper and lower ends of the opening and closing opening (9) in a symmetrical manner, one end of the shaft of the clamping screw rods (11) is mounted with a transmission motor (10) fixed to the material rack (8), and two groups of clamping slides (12) are symmetrically sleeved on the outer side of the shaft of the clamping screw rods (11), the upper and lower opposite clamping slides (12) are fixedly connected through an opening and closing sealing plate (13), and the mating ends of the two groups of opening and closing sealing plates (13) are provided with a clearance groove (14) adapted to the track mechanism (7).

6. A freeze-drying device for processing pet food according to claim 5, characterized in that: The clamping screw rod (11) is bounded by a midline, and positive and negative thread teeth matching the two sets of clamping slides (12) are symmetrically arranged on both sides of the midline.

7. A freeze-drying device for processing pet food according to claim 1, characterized in that: A feeding pipe opening (3) perpendicular to the conveying direction of the guide rail of the track mechanism (7) is provided on one side of the upper end of the freeze drying tank (1) near the drying chamber (6), and the opening of the feeding pipe opening (3) is pressed with a sealing plug (2).