A smelting equipment for processing balance weight castings

By designing a special cleaning structure in the smelting equipment and using the method of cleaning agents and bristles combined with clean water to rinse, the problem of existing smelting equipment being difficult to clean dirt in high temperature environments is solved, achieving efficient cleaning of the equipment and extending its service life.

CN222747728UActive Publication Date: 2025-04-11JIANGSU QINGHONG FOUNDRY TECH CO LTD
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Patent Information

Application Number
CN202421567914.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-11
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

It is difficult for existing smelting equipment to thoroughly clean internal dirt under high temperature environments, resulting in local overheating and aging of the equipment, shortening its service life.

Method used

A smelting equipment including crucibles, side blocks, side columns, drive motors, transmission rings, U-shaped plates and bristles is designed to destroy the dirt structure through detergent, and dirt removal is achieved in combination with bristles and clean water rinsing.

Benefits of technology

It realizes efficient removal of dirt from the inner wall of the crucible without damaging the inner wall of the equipment, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of smelting equipment, and discloses a smelting equipment for processing balanced weight castings, including: a shell, a crucible is arranged inside the shell, side blocks are arranged on both sides of the upper end of the outer shell, and side columns are arranged outside the side blocks; a first drive motor is arranged on one side of the outer side of the side column, a fixed ring is arranged on the upper end of the crucible, a transmission ring is rotatably arranged at the middle position of the upper end of the fixed ring, a second drive motor is installed on one side of the inner side of the fixed ring, and a driving gear is installed on the output end of the second drive motor; a U-shaped plate is arranged at the lower end of the transmission ring, bristles are arranged on the outer side of the U-shaped plate, and a U-shaped shell is arranged on one side of the outer side of the U-shaped plate. The utility model sprays the cleaning agent through the nozzle structure and applies the cleaning agent with the bristles, and then rinses with water and cleans with the bristles, so that the cleaning of the inner wall of the crucible is cleaner and does not damage the crucible.
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Description

Technical Field

[0001] The utility model relates to the technical field of smelting equipment, in particular to smelting equipment for processing balanced weight castings. Background Art

[0002] Balance weight casting is an important mechanical engineering component, which is mainly used to increase its own weight to maintain balance. Melting plays a vital role in the processing of balance weight casting. If the smelting equipment of balance weight casting is not cleaned for a long time, various dirts such as coke, iron blocks, slag, etc. will accumulate inside the equipment. These dirts will hinder the normal operation of the equipment, especially in high temperature environment, which may cause local overheating of the equipment, accelerate equipment aging, and shorten the service life of the equipment.

[0003] In order to clean the inside of the smelting equipment, a scraper structure is usually used. The scraper rotates inside the smelting equipment and continuously scrapes the inner wall to scrape off the dirt. However, it is difficult for the scraper to completely remove the stubborn stains and attachments in the crucible, especially for the stains that are closely attached to the inner wall of the crucible, and the force is difficult to control. Excessive force will damage the inner wall of the smelting equipment. Therefore, a smelting equipment for processing balanced weight castings is proposed. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the utility model provides a smelting device for processing a balancing weight casting, so as to solve the problem of inconvenient cleaning inside the smelting device mentioned in the above background technology.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a smelting device for processing a balancing weight casting, comprising:

[0008] A shell, wherein a crucible is disposed inside the shell, side blocks are disposed on both sides of an upper end of the outer shell, side columns are disposed outside the side blocks, and the side blocks are rotatably connected to the side columns;

[0009] A first drive motor is arranged on one side of the outside of the side column, an output end of the first drive motor is connected to the side block, a fixing ring is arranged on the upper end of the crucible, a transmission ring is rotatably arranged at the middle position of the upper end of the fixing ring, a second drive motor is installed on one side of the inside of the fixing ring, a drive gear is installed on the output end of the second drive motor, and the drive gear is in transmission connection with the transmission ring;

[0010] A U-shaped plate is arranged at the lower end of the transmission ring, bristles are arranged on the outside of the U-shaped plate, a U-shaped shell is arranged on one side of the outside of the U-shaped plate, a nozzle is arranged on the outside of the U-shaped shell, and a conduit is arranged at the middle position of the upper end of the inside of the U-shaped shell.

[0011] Preferably, first fixing bolts are installed on both sides of the upper end of the outer portion of the fixing ring, and the first fixing bolts penetrate the fixing ring and extend to the inside of the side block, and the first fixing bolts are used to fix the fixing ring and the side block.

[0012] Preferably, a side frame is provided on one side outside the side block, and the side frame is welded and fixed to the side block.

[0013] Preferably, an inner plate is installed on one side inside the side frame, and the inner plate is rotatably connected to the side frame, and the side ring is used to place and install a fixing ring.

[0014] Preferably, a side ring is provided on the right side of the outer side of the inner plate, and the side ring is connected to the inner plate.

[0015] Preferably, a second fixing bolt is installed on the outside of the side frame, and the second fixing bolt is connected to the side frame by threaded cooperation, the second fixing bolt passes through the side frame and the inner plate, and the second fixing bolt is used to clamp the inner plate to facilitate adjustment of the fixing angle of the side frame.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a smelting device for processing a balancing weight casting, which has the following beneficial effects:

[0018] The utility model destroys the molecular structure of dirt by using a detergent to make it easy to remove, and the detergent can easily penetrate into the dirt. After the detergent takes effect, the crucible is turned over and rinsed with clean water and brushed. The method is simple to operate, and the dirt can be removed without damaging the surface of the crucible and the decontamination effect is better, thereby solving the problems raised in the background technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0020] Figure 2 This is a cross-sectional view of the internal structure of the utility model;

[0021] Figure 3 For the utility model Figure 2 A partial enlarged view of area A.

[0022] In the figure: 1. outer shell; 2. crucible; 3. side block; 4. side column; 5. first drive motor; 6. fixing ring; 7. first fixing bolt; 8. transmission ring; 9. second drive motor; 10. driving gear; 11. U-shaped plate; 12. bristles; 13. U-shaped shell; 14. nozzle; 15. conduit; 16. side frame; 17. side ring; 18. second fixing bolt; 19. inner plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides a technical solution, a smelting device for processing a balancing weight casting, please refer to Figure 1 , Figure 2 and Figure 3 ,include:

[0025] A shell 1, a crucible 2 is arranged inside the shell 1, side blocks 3 are arranged on both sides of the upper end of the outer shell 1, side columns 4 are arranged outside the side blocks 3, and the side blocks 3 are rotatably connected to the side columns 4;

[0026] A first drive motor 5 is arranged at one side outside the side column 4, and an output end of the first drive motor 5 is connected to the side block 3. A fixing ring 6 is arranged at the upper end of the crucible 2, and a transmission ring 8 is rotatably arranged at the middle position of the upper end of the fixing ring 6. A second drive motor 9 is installed at one side inside the fixing ring 6, and a drive gear 10 is installed at the output end of the second drive motor 9, and the drive gear 10 is in transmission connection with the transmission ring 8;

[0027] A U-shaped plate 11 is arranged at the lower end of the transmission ring 8, bristles 12 are arranged on the outside of the U-shaped plate 11, a U-shaped shell 13 is arranged on one side of the outside of the U-shaped plate 11, a nozzle 14 is arranged on the outside of the U-shaped shell 13, and a conduit 15 is arranged at the middle position of the upper end of the inside of the U-shaped shell 13.

[0028] See also Figure 1 and Figure 2 First fixing bolts 7 are installed on both sides of the upper end of the outer side of the fixing ring 6, and the first fixing bolts 7 penetrate the fixing ring 6 and extend to the inside of the side block 3. The first fixing bolts 7 are used to fix the fixing ring 6 to the side block 3.

[0029] See also Figure 1 A side frame 16 is provided on one side outside the side block 3 , and the side frame 16 is welded and fixed to the side block 3 .

[0030] See also Figure 1 An inner plate 19 is installed on one side of the side frame 16 , and the inner plate 19 is rotatably connected to the side frame 16 , and the side ring 17 is used to place and install the fixing ring 6 .

[0031] See also Figure 1 A side ring 17 is provided on the right side outside the inner plate 19 , and the side ring 17 is connected to the inner plate 19 .

[0032] See also Figure 1 A second fixing bolt 18 is installed on the outside of the side frame 16, and the second fixing bolt 18 is connected to the side frame 16 through threaded cooperation. The second fixing bolt 18 passes through the side frame 16 and the inner plate 19. The second fixing bolt 18 is used to clamp the inner plate 19 to facilitate adjusting the fixing angle of the side frame 16.

[0033] This solution: rotate the first fixing bolt 7, the first fixing bolt 7 disengages from the side ring 17, then lift the fixing ring 6 to the upper end of the crucible 2, cover the fixing ring 6 on the upper end of the crucible 2 and fix it with the first fixing bolt 7, connect the output end of the cleaning agent container with the conduit 15 and start the automatic pump to deliver the cleaning agent, the cleaning agent is introduced into the U-shaped shell 13 through the conduit 15, and then sprayed from the nozzle 14 outside the U-shaped shell 13 to the bristles 12 and the inner wall of the crucible 2, start the second drive motor 9 to rotate the drive gear 10 and then rotate the transmission ring 8, the transmission ring 8 drives the U-shaped plate 11 to rotate the bristles 12 on the inner wall of the crucible 2, the bristles 12 apply the cleaning agent to the inner wall of the crucible 2, wait for the cleaning agent to take effect, start the first drive motor 5 to make the shell 1 drive the crucible 2 to flip, at this time connect the clean water source with the conduit 15, spray clean water through the nozzle 14, and start the second drive motor 9 to rotate the bristles 12 to cooperate with the clean water flushing to achieve the cleaning of the inner wall of the crucible 2.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A smelting equipment for processing balancing weight castings, characterized in that: include: A shell (1), a crucible (2) is arranged inside the shell (1), side blocks (3) are arranged on both sides of the upper end of the outer shell (1), side columns (4) are arranged outside the side blocks (3), and the side blocks (3) are rotatably connected to the side columns (4); A first drive motor (5) is arranged on one side outside the side column (4), the output end of the first drive motor (5) is connected to the side block (3), a fixing ring (6) is arranged on the upper end of the crucible (2), a transmission ring (8) is rotatably arranged at the middle position of the upper end of the fixing ring (6), a second drive motor (9) is installed on one side inside the fixing ring (6), a drive gear (10) is installed on the output end of the second drive motor (9), and the drive gear (10) is transmission-connected to the transmission ring (8); A U-shaped plate (11) is arranged at the lower end of the transmission ring (8), bristles (12) are arranged on the outside of the U-shaped plate (11), a U-shaped shell (13) is arranged on one side of the outside of the U-shaped plate (11), a nozzle (14) is arranged on the outside of the U-shaped shell (13), and a guide tube (15) is arranged at the middle position of the upper end of the inside of the U-shaped shell (13).

2. The smelting equipment for processing a balancing weight casting according to claim 1, characterized in that: First fixing bolts (7) are installed on both sides of the upper end of the outer side of the fixing ring (6), and the first fixing bolts (7) penetrate the fixing ring (6) and extend to the inside of the side block (3).

3. The smelting equipment for processing a balancing weight casting according to claim 1, characterized in that: A side frame (16) is provided on one side of the outside of the side block (3), and the side frame (16) is fixed to the side block (3) by welding.

4. The smelting equipment for processing a balancing weight casting according to claim 3, characterized in that: An inner plate (19) is installed on one side of the inner part of the side frame (16), and the inner plate (19) is rotatably connected to the side frame (16).

5. The smelting equipment for processing a balancing weight casting according to claim 4, characterized in that: A side ring (17) is provided on the right side of the outer side of the inner plate (19), and the side ring (17) is connected to the inner plate (19).

6. The smelting equipment for processing a balancing weight casting according to claim 5, characterized in that: A second fixing bolt (18) is installed on the outside of the side frame (16), and the second fixing bolt (18) is connected to the side frame (16) through threaded matching. The second fixing bolt (18) passes through the side frame (16) and the inner plate (19).