Platform type thread rolling force test device
By introducing a platform-type wire rubbing force testing device that drives the oil cylinder and pressure gauge into the wire rubbing machine, the problem that the fully automatic wire rubbing machine cannot display the thrust of the wire rubbing slider in real time is solved, and the precise control of wire rubbing processing and the improvement of the finished screw product quality is achieved.
Patent Information
- Application Number
- CN202421574514.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing fully automatic wire rubbing machine cannot display the specific force required to drive the wire rubbing slider in real time, which leads to errors in wire rubbing processing, affecting the quality of the finished screw.
A platform-type wire rubbing force testing device is designed to monitor and display the thrust used by the wire rubbing slider in real time by driving the oil cylinder and pressure gauge, and determine the most suitable thrust through multiple tests.
Real-time monitoring and optimization of the thrust during the wire rubbing process is achieved, reducing the processing error of wire rubbing, improving the quality and consistency of the finished screw products, and improving the efficiency of wire rubbing force testing.
Smart Images

Figure CN222748161U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of screw thread rolling equipment, and more specifically, particularly relates to a platform type thread rolling force testing device. Background Art
[0002] In the production process of screws, thread rolling is an important link. Through the thread rolling process, the semi-finished screws can be processed into screws with specific threads. The fully automatic thread rolling machine is a commonly used screw thread rolling equipment. The existing fully automatic thread rolling machine is generally composed of a main machine, a thread rolling slider, a driving mechanism that drives the thread rolling slider to move left and right, and a feeding system.
[0003] Based on the above, in the process of thread rolling of screws of different types, the specific force required to drive the thread rolling slider to roll the screws is mostly determined based on existing data. However, the performance of the thread rolling machine, operating experience, etc. during specific operations will cause changes in the data. At this time, it is easy to make errors when thread rolling the screws based on the original data, resulting in problems with the finished screw products. The existing thread rolling machines cannot display the specific force used to drive the thread rolling slider during the screw thread rolling process, resulting in no way to improve the thrust of the thread rolling slider even if one wants to. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a platform-type thread rolling force testing device to solve the problem that in the existing thread rolling process of different types of screws, the specific force required to drive the thread rolling slider to roll the screw is mostly determined based on existing data. However, the performance of the thread rolling machine and operating experience during the specific operation will cause the data to change. At this time, it is easy to make errors when rolling the screws according to the original data, resulting in problems with the finished screw product. The existing thread rolling machine cannot display the specific force used to drive the thread rolling slider during the screw thread rolling process, resulting in the problem that even if you want to improve the thrust of the thread rolling slider, you have no idea where to start.
[0005] The purpose and effect of the platform type thread rolling force testing device of the utility model are achieved by the following specific technical means:
[0006] The platform type thread rolling force testing device comprises a thread rolling machine body;
[0007] A rear baffle, the rear baffle being fixedly connected to the thread rolling machine body;
[0008] A thread rolling slider, wherein the thread rolling slider is slidably connected to the thread rolling machine body;
[0009] A fixing part, the fixing part is fixedly connected to the left side of the thread rolling machine body;
[0010] A conveying member, which is an inclined structure and is fixedly connected to the thread rolling machine body;
[0011] A guard plate, wherein two guard plates are provided, and the two guard plates are respectively fixedly connected to the front and rear surfaces of the conveying member;
[0012] A material receiving piece, which is arranged on the left side of the thread rolling machine body, and the interior of the material receiving piece is divided into five areas;
[0013] A pressure testing assembly, wherein the pressure testing assembly is arranged on the top of the thread rolling machine body;
[0014] A material collection assembly is arranged on the left side of the thread rolling machine body.
[0015] Furthermore, the pressure test assembly includes:
[0016] A driving oil cylinder, wherein the driving oil cylinder is fixedly connected to the left side of the thread rolling machine body, and the end of the piston rod of the driving oil cylinder is fixedly connected to the right side of the thread rolling slider;
[0017] A pressure gauge is arranged in front of the driving cylinder.
[0018] Furthermore, the aggregate assembly includes:
[0019] a first sliding block, the first sliding block being slidably connected inside the rear baffle;
[0020] A transmission rack is fixedly connected to the left side of the first sliding block.
[0021] Furthermore, the aggregate assembly also includes:
[0022] A connecting piece, the connecting piece is fixedly connected to the left side of the thread rolling machine body;
[0023] A first transmission shaft, the first transmission shaft is rotatably connected inside the fixing member and the connecting member;
[0024] A transmission gear is coaxially fixedly connected to the top of the first transmission shaft, and the transmission gear is meshed with a transmission rack.
[0025] Furthermore, the aggregate assembly also includes:
[0026] A transmission pawl, the transmission pawl is coaxially fixedly connected to the bottom of the first transmission shaft;
[0027] A connecting shaft, the connecting shaft being rotatably connected inside the fixing member;
[0028] A driving bevel gear, the driving bevel gear is coaxially fixedly connected to the top of the connecting shaft;
[0029] A transmission ratchet is coaxially fixedly connected to the active bevel gear, and the transmission ratchet is meshed with a transmission pawl.
[0030] Furthermore, the aggregate assembly also includes:
[0031] A reciprocating screw, the reciprocating screw being rotatably connected inside the fixing member;
[0032] A driven bevel gear, the driven bevel gear is coaxially fixedly connected to the rear end of the reciprocating screw, and the driven bevel gear is meshed with the driving bevel gear;
[0033] The second sliding block is slidably connected to the bottom of the fixing member, the second sliding block is threadedly connected to the reciprocating screw, and the left end of the second sliding block is fixedly connected to the right rear end of the material receiving member.
[0034] Furthermore, the aggregate assembly also includes:
[0035] A return spring, wherein the left end of the return spring is fixedly connected to the right side of the first sliding block, and the right end of the return spring is fixedly connected to the inside of the rear baffle.
[0036] Compared with the prior art, the utility model has the following beneficial effects:
[0037] Firstly, the movement of the piston rod of the driving cylinder is used to replace the crank slider mechanism of the traditional thread rolling machine to push the thread rolling slider to move left and right. The driving cylinder uses different forces to push the piston rod to the left to perform the thread rolling operation on the screw. The force required for the thread rolling operation on the screw model can be determined according to the forming quality of the screw after thread rolling. The thrust released by the driving cylinder can be displayed by the pressure gauge. After multiple tests, the most suitable thrust can be determined.
[0038] Secondly, the thread rolling slider completes a reciprocating movement each time it rolls a screw. This movement process drives the receiving piece to move, so that each screw completed by thread rolling with a different thrust will fall into the five separated areas in the receiving piece. Individual collection is no longer necessary, which greatly speeds up the efficiency of the screw thread rolling force test, and it is also convenient to compare five screws as a group.
[0039] The utility model can display the thrust released by the driving cylinder through the pressure gauge, and determine the most suitable thrust after multiple tests, so as to provide theoretical data support for the subsequent thread rolling production of this type of screws. Each screw completed by thread rolling using a different thrust will fall into a separate area separated in the receiving piece, and five screws are grouped together, and no individual collection is required, which greatly speeds up the test efficiency and facilitates the comparison of the thread rolling forming effects of multiple screws. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0041] Figure 2 It is a schematic diagram of the rear baffle structure of the utility model.
[0042] Figure 3 It is a schematic diagram of the transmission rack structure of the utility model.
[0043] Figure 4 It is a structural schematic diagram of a material receiving piece of the utility model.
[0044] Figure 5 It is a schematic diagram of the first transmission shaft structure of the utility model.
[0045] Figure 6 It is a schematic diagram of the connecting shaft structure of the utility model.
[0046] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0047] 1. Thread rolling machine body; 101. Rear baffle; 2. Driving cylinder; 201. Pressure gauge; 202. Thread rolling slider; 3. Fixing member; 4. Conveying member; 401. Guard plate; 5. Material receiving member; 6. First sliding block; 601. Transmission rack; 602. Reset spring; 7. Connecting member; 8. First transmission shaft; 801. Transmission gear; 802. Transmission pawl; 9. Connecting shaft; 901. Active bevel gear; 902. Transmission ratchet; 10. Reciprocating screw; 1001. Driven bevel gear; 11. Second sliding block. DETAILED DESCRIPTION
[0048] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0049] Embodiment 1:
[0050] As attached Figure 1 To Attachment Figure 6 As shown:
[0051] The utility model provides a platform type thread rolling force testing device, comprising a thread rolling machine main body 1;
[0052] A rear baffle 101, which is fixedly connected to the thread rolling machine body 1;
[0053] A thread rolling slider 202, the thread rolling slider 202 is slidably connected to the thread rolling machine body 1;
[0054] A fixing member 3, which is fixedly connected to the left side of the thread rolling machine body 1;
[0055] The conveying member 4 is an inclined structure and is fixedly connected to the thread rolling machine body 1;
[0056] A guard plate 401, wherein two guard plates 401 are provided, and the two guard plates 401 are respectively fixedly connected to the front and rear surfaces of the conveying member 4;
[0057] A receiving piece 5, which is arranged on the left side of the thread rolling machine body 1, and the inside of the receiving piece 5 is divided into five areas;
[0058] A pressure testing assembly is arranged on the top of the thread rolling machine body 1 .
[0059] The stress test components include:
[0060] The driving cylinder 2 is fixedly connected to the left side of the thread rolling machine body 1, and the piston rod end of the driving cylinder 2 is fixedly connected to the right side of the thread rolling slider 202;
[0061] The pressure gauge 201 is arranged in front of the driving cylinder 2 .
[0062] The specific usage and function of this embodiment are as follows:
[0063] When the screw thread rolling effect becomes worse, the traditional thread rolling machine uses a crank slider mechanism to push the thread rolling slider 202 to move left and right when rolling the screw, and the thrust in this process cannot be clearly seen. The movement of the piston rod of the driving cylinder 2 is used to replace the crank slider mechanism of the traditional thread rolling machine to push the thread rolling slider 202 to move left and right. The driving cylinder 2 uses different forces to push the piston rod to move left to roll the screw. The pressure gauge 201 can display the thrust released by the driving cylinder 2, so that the size of the force required for rolling the screw of this model can be determined according to the forming quality of the screw after thread rolling. After multiple tests, the most suitable thrust is determined to provide theoretical data support for the subsequent thread rolling production of this model of screws.
[0064] Embodiment 2:
[0065] Based on the first embodiment, as shown in the attached Figure 1 To Attachment Figure 6 As shown, a material collection assembly is also included, and the material collection assembly is arranged on the left side of the thread rolling machine body 1.
[0066] The aggregate components include:
[0067] A first sliding block 6, the first sliding block 6 is slidably connected inside the rear baffle 101;
[0068] The transmission rack 601 is fixedly connected to the left side of the first sliding block 6. The function brought about is that after the thread rolling slider 202 completes the thread rolling of the screw, it will move the first sliding block 6 to the left, and the first sliding block 6 drives the transmission rack 601 to move to the left at the same time.
[0069] The aggregate components also include:
[0070] A connecting member 7, the connecting member 7 is fixedly connected to the left side of the thread rolling machine body 1;
[0071] A first transmission shaft 8, the first transmission shaft 8 is rotatably connected inside the fixing member 3 and the connecting member 7;
[0072] Transmission gear 801 is coaxially fixedly connected to the top of the first transmission shaft 8, and the transmission gear 801 is meshed with the transmission rack 601. The effect is that the transmission rack 601 moves to the left and drives the first transmission shaft 8 to rotate through the gear rack transmission mechanism formed by the meshing with the transmission gear 801.
[0073] The aggregate components also include:
[0074] A transmission pawl 802, the transmission pawl 802 is coaxially fixedly connected to the bottom of the first transmission shaft 8;
[0075] A connecting shaft 9, the connecting shaft 9 is rotatably connected inside the fixing member 3;
[0076] A driving bevel gear 901, which is coaxially fixedly connected to the top of the connecting shaft 9;
[0077] The transmission ratchet 902 is coaxially fixedly connected to the active bevel gear 901, and the transmission ratchet 902 is engaged with the transmission pawl 802. The effect brought about is that the rotation of the first transmission shaft 8 will drive the connecting shaft 9 and the active bevel gear 901 to rotate unidirectionally through the ratchet and pawl transmission mechanism jointly formed by the engagement of the transmission ratchet 902 and the transmission pawl 802.
[0078] The aggregate components also include:
[0079] A reciprocating screw 10, the reciprocating screw 10 is rotatably connected inside the fixing member 3;
[0080] A driven bevel gear 1001, which is coaxially fixedly connected to the rear end of the reciprocating screw 10, and is meshed with the driving bevel gear 901;
[0081] The second sliding block 11 is slidably connected to the bottom of the fixed member 3. The second sliding block 11 is threadedly connected to the reciprocating screw 10. The left end of the second sliding block 11 is fixedly connected to the rear end of the right side of the material receiving member 5. The effect is that the rotation of the active bevel gear 901 will drive the reciprocating screw 10 to rotate through the bevel gear transmission mechanism formed by the meshing with the driven bevel gear 1001. The reciprocating screw 10 drives the material receiving member 5 to move forward and backward through the threaded transmission mechanism formed by the second sliding block 11.
[0082] The aggregate components also include:
[0083] The return spring 602, the left end of the return spring 602 is fixedly connected to the right side of the first sliding block 6, and the right end of the return spring 602 is fixedly connected to the inside of the rear baffle 101. The effect is that when the piston rod of the driving cylinder 2 moves to the right to drive the thread rolling slider 202 to reset, under the action of the return spring 602, the first sliding block 6 and the transmission rack 601 move to the right and reset.
[0084] The specific usage and function of this embodiment are as follows:
[0085] After the thread rolling slider 202 has finished thread rolling the screw, the screw will roll into an area separated by the material receiving piece 5 through the conveying piece 4 and the fixing piece 3. When the thread rolling slider 202 moves to contact with the first sliding block 6, the thread rolling slider 202 drives the first sliding block 6 to move left, and the first sliding block 6 drives the transmission rack 601 to move left at the same time. The transmission rack 601 moves leftward and drives the first transmission shaft 8 to rotate through the gear rack transmission mechanism formed by the meshing with the transmission gear 801. The rotation of the first transmission shaft 8 will drive the connecting shaft 9 and the active bevel gear 901 to rotate unidirectionally through the ratchet and pawl transmission mechanism formed by the meshing of the transmission ratchet 902 and the transmission pawl 802. The rotation of the active bevel gear 901 will drive the reciprocating screw 10 to rotate through the bevel gear transmission mechanism formed by the meshing with the driven bevel gear 1001. The reciprocating screw 10 drives the material receiving piece 5 to move backward through the thread transmission mechanism formed by the second sliding block 11, and then drives the piston rod of the oil cylinder 2 to move right. When the thread rolling slider 202 is driven to reset, under the action of the reset spring 602, the first sliding block 6 and the transmission rack 601 move rightward to reset, and under the action of the ratchet and pawl transmission mechanism composed of the meshing of the transmission ratchet 902 and the transmission pawl 802, the material receiving piece 5 will not follow the movement, thereby completing the unidirectional movement of the material receiving piece 5, so that each screw completed by thread rolling using different thrusts will fall into the five areas separated in the material receiving piece 5 respectively, and no longer need to be collected individually, which greatly speeds up the efficiency of the screw thread rolling force test. After all the five areas in the material receiving piece 5 are collected, the second sliding block 11 has slid to the rear end of the reciprocating screw 10, and the five screws are taken out respectively to determine the thread rolling effect; when the driving cylinder 2 is started again, when the reciprocating screw 10 rotates again, since the second sliding block 11 has slid to the rear end of the reciprocating screw 10 at this time, the second sliding block 11 will drive the material receiving piece 5 to move forward, so that the five thread rolling screws can be collected again.
Claims
1. Platform type thread rolling force testing device, characterized by: The platform-type thread rolling force testing device includes a thread rolling machine body, a rear baffle, a thread rolling slider, a fixing part, a conveying part, a guard plate, a material receiving part, a pressure testing assembly and a material collecting assembly; the rear baffle is fixedly connected to the thread rolling machine body; the thread rolling slider is slidably connected to the thread rolling machine body; the fixing part is fixedly connected to the left side of the thread rolling machine body; the conveying part is an inclined structure, and the conveying part is fixedly connected to the thread rolling machine body; two guard plates are provided, and the two guard plates are respectively fixedly connected to the front and rear surfaces of the conveying part; the material receiving part is provided on the left side of the thread rolling machine body, and the inside of the material receiving part is divided into five areas; the pressure testing assembly is provided on the top of the thread rolling machine body; the material collecting assembly is provided on the left side of the thread rolling machine body.
2. The platform type thread rolling force testing device according to claim 1, characterized in that: The pressure testing assembly includes: a driving cylinder and a pressure gauge; the driving cylinder is fixedly connected to the left side of the thread rolling machine body, and the piston rod end of the driving cylinder is fixedly connected to the right side of the thread rolling slider; the pressure gauge is arranged in front of the driving cylinder.
3. The platform type thread rolling force testing device according to claim 1, characterized in that: The material collection assembly includes: a first sliding block and a transmission rack; the first sliding block is slidably connected to the inside of the rear baffle; and the transmission rack is fixedly connected to the left side of the first sliding block.
4. The platform type thread rolling force testing device as claimed in claim 3, characterized in that: The aggregate assembly also includes: a connecting member, a first transmission shaft and a transmission gear; the connecting member is fixedly connected to the left side of the thread rolling machine body; the first transmission shaft is rotatably connected inside the fixing member and the connecting member; the transmission gear is coaxially fixedly connected to the top of the first transmission shaft, and the transmission gear is meshed with the transmission rack.
5. The platform type thread rolling force testing device as claimed in claim 4, characterized in that: The aggregate assembly also includes: a transmission pawl, a connecting shaft, an active bevel gear and a transmission ratchet; the transmission pawl is coaxially fixedly connected to the bottom of the first transmission shaft; the connecting shaft is rotatably connected inside the fixing member; the active bevel gear is coaxially fixedly connected to the top of the connecting shaft; the transmission ratchet is coaxially fixedly connected to the active bevel gear, and the transmission ratchet is meshed with the transmission pawl.
6. The platform type thread rolling force testing device as claimed in claim 5, characterized in that: The material collecting assembly also includes: a reciprocating screw, a driven bevel gear and a second sliding block; the reciprocating screw is rotatably connected inside the fixed member; the driven bevel gear is coaxially fixedly connected to the rear end of the reciprocating screw, and the driven bevel gear is meshed with the driving bevel gear; the second sliding block is slidably connected to the bottom of the fixed member, the second sliding block is threadedly connected to the reciprocating screw, and the left end of the second sliding block is fixedly connected to the rear end of the right side of the material collecting member.
7. The platform type thread rolling force testing device according to claim 6, characterized in that: The material collecting assembly also includes: a return spring; the left end of the return spring is fixedly connected to the right side of the first sliding block, and the right end of the return spring is fixedly connected to the inside of the rear baffle.