A crane ship pipeline flaw detection device
By designing a hoisting ship pipeline flaw detection equipment that integrates liquid supply, cleaning and detection functions, the problem of dirty and contaminated inner walls of the pipeline affecting the flaw detection effect is solved, improving the practicality of the equipment and reducing the waste of human resources.
Patent Information
- Application Number
- CN202421176907.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-24
AI Technical Summary
When detecting flaws on the hoisting vessel pipeline, the dirt on the inner wall of the pipeline affects the flaw detection effect, and the cleaning process requires a lot of human resources.
A crane pipe flaw detection device including a liquid supply mechanism, a cleaning mechanism and a testing mechanism is designed. The cleaning liquid is injected through the liquid supply mechanism, and the cleaning mechanism is cleaned. After cleaning, the detection mechanism is used for flaw detection and detection.
It effectively solves the problem that dirty and contaminated inner walls of the pipeline affects the flaw detection effect, improves the practicality of flaw detection equipment, and reduces the waste of human resources.
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Figure CN222748505U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline flaw detection equipment, in particular to a pipeline flaw detection equipment for a crane ship. Background Art
[0002] Crane ship pipelines are an important part of the crane ship, used to transmit and distribute various fluids, such as fresh water, fuel oil, compressed air, etc., to meet the needs of normal operation of the ship. These pipeline systems include but are not limited to water supply systems, fuel oil systems, compressed air systems, etc., which play a vital role in the operation of the ship.
[0003] For example, in the prior art represented by the pipeline flaw detection equipment disclosed in the utility model patent with application number 202021275275.3, its main structure includes a base, a support leg, a bearing seat, a compression spring and a motor, etc., and the pipeline flaw detection is realized by the cooperation of the base, the support leg, the bearing seat, the compression spring and the motor.
[0004] When inspecting the pipeline of a crane vessel, the dirt on the inner wall of the pipeline of the crane vessel affects the inspection effect of the pipeline, and human resources are wasted when cleaning the pipeline of the crane vessel. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a crane vessel pipeline flaw detection device which opens a liquid supply mechanism to allow cleaning liquid to flow into a cleaning mechanism through an auxiliary mechanism, and opens the cleaning mechanism to clean the crane vessel pipeline. After cleaning, the scratches on the inner wall of the crane vessel are clearly visible, and the inner wall of the crane vessel is flaw detected by opening a detection mechanism, thereby improving the practicability of the device.
[0006] The utility model discloses a pipeline flaw detection device for a crane vessel, comprising a fixing mechanism; a liquid supply mechanism, a liquid supply mechanism, an auxiliary mechanism, a cleaning mechanism and a detection mechanism, wherein a supporting mechanism is installed on the cleaning mechanism, and the liquid supply mechanism and the auxiliary mechanism are both installed on the top of the fixing mechanism, the liquid supply mechanism is located on the right side of the auxiliary mechanism, the cleaning mechanism is installed on the fixing mechanism, and the detection mechanism is installed on the cleaning mechanism; the fixing mechanism is transported to the pipeline of the crane vessel, the cleaning mechanism is placed in the pipeline, the cleaning mechanism is fixed by extending the supporting mechanism, the cleaning mechanism is connected with the cleaning liquid through the liquid supply mechanism, the cleaning liquid is allowed to flow into the cleaning mechanism through the auxiliary mechanism by opening the liquid supply mechanism, the pipeline of the crane vessel is cleaned by opening the cleaning mechanism, after the cleaning is completed, the scratches on the inner wall of the crane vessel are clearly visible, and the inner wall of the crane vessel is detected by opening the detection mechanism, thereby improving the practicability of the equipment.
[0007] Preferably, the fixing mechanism includes a support frame, a plurality of lifting rings, a plurality of connecting columns, a plurality of first cylinders and a plurality of fixing rings, the bottom ends of the plurality of lifting rings are respectively mounted on the top end of the support frame, the bottom ends of the plurality of connecting columns are respectively mounted on the support frame, the fixed ends of the plurality of first cylinders are respectively mounted on the bottom ends of the plurality of connecting columns, and the plurality of fixing rings are respectively mounted on the movable ends of the plurality of first cylinders; the plurality of lifting rings are respectively connected to the support frame by a power-assisting tool to move the support frame above the pipeline of the crane ship, and the support frame is supported by the support frame, and the outer wall of the pipeline of the crane ship is clamped through the plurality of fixing rings by respectively extending the plurality of first cylinders, so that the equipment is fixed, thereby improving the practicability of the equipment.
[0008] Preferably, the supporting mechanism includes a first bearing, multiple second cylinders and multiple supporting plates, the inner ring of the first bearing is mounted on the cleaning mechanism, the fixed ends of the multiple second cylinders are respectively mounted on the outer rings of the first bearing, and the multiple supporting plates are respectively mounted on the movable ends of the multiple second cylinders; by extending the multiple second cylinders respectively, the multiple supporting plates are respectively made to reach the inner wall of the crane ship pipeline, thereby supporting the cleaning mechanism and improving the practicability of the equipment.
[0009] Preferably, the liquid supply mechanism includes a circulation pump, a liquid inlet pipe and a liquid discharge pipe, the output end of the liquid inlet pipe is connected to the input end of the circulation pump, the output end of the circulation pump is connected to the input end of the liquid inlet pipe, and the output end of the liquid discharge pipe is connected to the auxiliary mechanism; the liquid inlet pipe is connected to the supply output end of the cleaning liquid, and the circulation pump is turned on to discharge the cleaning liquid into the auxiliary mechanism through the liquid inlet pipe to the liquid discharge pipe, thereby improving the practicability of the equipment.
[0010] Preferably, the auxiliary mechanism includes a support column, a first motor, a rotating connecting tube, a rotating barrel, a hose and a second bearing. The first motor is mounted on the support column, the top end of the inner ring of the rotating connecting tube is connected to the output end of the first motor, the bottom end of the inner ring of the rotating connecting tube is connected to the input end of the rotating barrel, the output end of the rotating barrel is connected to the input end of the hose, the bottom end of the hose is connected to the inner ring of the second bearing, and the outer ring of the second bearing is connected to the top of the support frame; the cleaning liquid enters the rotating barrel through the rotating connecting tube, the support column supports the first motor, the rotating barrel is rotated by opening the rotating connecting tube, the hose is separated from the rotating barrel through the rotation of the rotating barrel, and the cleaning liquid is discharged from the hose to the cleaning mechanism, thereby improving the practicality of the equipment.
[0011] Preferably, the cleaning mechanism includes a second motor, a screw, a first slider and a cleaning brush, the top end of the screw is installed on the output end of the second motor, the screw is provided with a first slider, and the cleaning brush is installed on the first slider; by turning on the second motor to rotate the screw, the first slider is moved, and the cleaning liquid is sprayed through the cleaning brush to clean the inner wall of the crane ship pipe, thereby improving the practicability of the equipment.
[0012] Preferably, the detection mechanism includes a second slider, a plurality of connecting rods and a plurality of optical detectors, the second slider is mounted on the screw rod, and the plurality of optical detectors are respectively mounted on the second slider via a plurality of connecting rods; the inner wall of the crane vessel pipeline is inspected for scratches by opening the optical detector, and the crane vessel pipeline is comprehensively inspected by moving it through the cleaning mechanism, thereby improving the practicability of the equipment.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the fixing mechanism is transported to the pipeline of the crane ship, the cleaning mechanism is placed in the pipeline, the cleaning mechanism is fixed by extending the supporting mechanism, the cleaning mechanism is connected with the cleaning liquid through the liquid supply mechanism, the cleaning liquid is allowed to flow into the cleaning mechanism through the auxiliary mechanism by opening the liquid supply mechanism, the pipeline of the crane ship is cleaned by opening the cleaning mechanism, and after cleaning, the scratches on the inner wall of the crane ship are clearly visible, and the inner wall of the crane ship is inspected by opening the inspection mechanism, thereby improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an axonometric schematic diagram of the utility model;
[0015] Figure 2 It is an axonometric schematic diagram of the fixing mechanism of the utility model;
[0016] Figure 3 It is an axonometric schematic diagram of the support mechanism of the utility model;
[0017] Figure 4 It is an axonometric schematic diagram of the liquid supply mechanism of the utility model;
[0018] Figure 5 It is an axonometric schematic diagram of the auxiliary mechanism of the utility model;
[0019] Figure 6 It is an axonometric schematic diagram of the cleaning mechanism of the utility model;
[0020] Figure 7 It is an axonometric schematic diagram of the detection mechanism of the utility model.
[0021] Markings in the accompanying drawings: 01, fixing mechanism; 11, supporting frame; 12, lifting ring; 13, connecting column; 14, first cylinder; 15, fixing ring; 02, supporting mechanism; 21, first bearing; 22, second cylinder; 23, supporting plate; 03, liquid supply mechanism; 31, circulating pump; 32, liquid inlet pipe; 33, liquid discharge pipe; 04, auxiliary mechanism; 41, supporting column; 42, first motor; 43, rotating connecting pipe; 44, rotating barrel; 45, hose; 46, second bearing; 05, cleaning mechanism; 51, second motor; 52, screw; 53, first slider; 54, cleaning brush; 06, detection mechanism; 61, second slider; 62, connecting rod; 63, optical detector. DETAILED DESCRIPTION
[0022] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0023] Example 1
[0024] like Figure 1 As shown, it includes a fixing mechanism 01; it also includes a liquid supply mechanism 03, a liquid supply mechanism 03, an auxiliary mechanism 04, a cleaning mechanism 05 and a detection mechanism 06, the supporting mechanism 02 is installed on the cleaning mechanism 05, the liquid supply mechanism 03 and the auxiliary mechanism 04 are both installed on the top of the fixing mechanism 01, the liquid supply mechanism 03 is located on the right side of the auxiliary mechanism 04, the cleaning mechanism 05 is installed on the fixing mechanism 01, and the detection mechanism 06 is installed on the cleaning mechanism 05;
[0025] The fixing mechanism 01 is transported to the pipeline of the crane ship, and the cleaning mechanism 05 is placed in the pipeline. The cleaning mechanism 05 is fixed by extending the supporting mechanism 02, and connected with the cleaning liquid through the liquid supply mechanism 03. The cleaning liquid is allowed to flow into the cleaning mechanism 05 through the auxiliary mechanism 04 by opening the liquid supply mechanism 03. The pipeline of the crane ship is cleaned by opening the cleaning mechanism 05. After the cleaning is completed, the scratches on the inner wall of the crane ship are clearly visible. The inner wall of the crane ship is inspected by opening the inspection mechanism 06 to improve the practicability of the equipment.
[0026] like Figure 2 As shown, the fixing mechanism 01 includes a support frame 11, a plurality of lifting rings 12, a plurality of connecting columns 13, a plurality of first cylinders 14 and a plurality of fixing rings 15, the bottom ends of the plurality of lifting rings 12 are respectively mounted on the top of the support frame 11, the bottom ends of the plurality of connecting columns 13 are respectively mounted on the support frame 11, the fixed ends of the plurality of first cylinders 14 are respectively mounted on the bottom ends of the plurality of connecting columns 13, and the plurality of fixing rings 15 are respectively mounted on the moving ends of the plurality of first cylinders 14;
[0027] like Figure 3 As shown, the support mechanism 02 includes a first bearing 21, a plurality of second cylinders 22 and a plurality of support plates 23, the inner ring of the first bearing 21 is mounted on the cleaning mechanism 05, the fixed ends of the plurality of second cylinders 22 are respectively mounted on the outer rings of the first bearing 21, and the plurality of support plates 23 are respectively mounted on the movable ends of the plurality of second cylinders 22;
[0028] The support frame 11 is moved to the top of the crane ship pipeline by connecting multiple lifting rings 12 through power-assist tools, and supported by the support frame 11. The outer wall of the crane ship pipeline is clamped through multiple fixing rings 15 by extending multiple first cylinders 14 to fix the equipment. The multiple supporting plates 23 are made to reach the inner wall of the crane ship pipeline by extending multiple second cylinders 22 to support the cleaning mechanism 05, thereby improving the practicability of the equipment.
[0029] Example 2
[0030] like Figures 4 to 6 As shown, on the basis of Example 1, it also includes a supporting mechanism 02, an auxiliary mechanism 04 and a cleaning mechanism 05. The liquid supply mechanism 03 includes a circulation pump 31, a liquid inlet pipe 32 and a liquid discharge pipe 33. The output end of the liquid inlet pipe 32 is connected to the input end of the circulation pump 31, the output end of the circulation pump 31 is connected to the input end of the liquid inlet pipe 32, and the output end of the liquid discharge pipe 33 is connected to the auxiliary mechanism 04; the auxiliary mechanism 04 includes a supporting column 41, a first motor 42, a rotating connecting pipe 43, a rotating barrel 44, a hose 45 and a second bearing 46. The first motor 42 is installed on the supporting column 41, and the rotating connecting pipe The top of the inner ring of 43 is connected to the output end of the first motor 42, the bottom of the inner ring of the rotating connecting tube 43 is connected to the input end of the rotating barrel 44, the output end of the rotating barrel 44 is connected to the input end of the hose 45, the bottom end of the hose 45 is connected to the inner ring of the second bearing 46, and the outer ring of the second bearing 46 is connected to the top of the support frame 11; the cleaning mechanism 05 includes a second motor 51, a screw 52, a first slider 53 and a cleaning brush 54, the top of the screw 52 is installed on the output end of the second motor 51, the screw 52 is provided with a first slider 53, and the cleaning brush 54 is installed on the first slider 53;
[0031] The liquid inlet pipe 32 is connected to the supply output end of the cleaning liquid, and the circulating pump 31 is turned on to allow the cleaning liquid to be discharged into the auxiliary mechanism 04 through the liquid inlet pipe 32 to the liquid discharge pipe 33, and the cleaning liquid enters the rotating barrel 44 through the rotating connecting pipe 43. The support column 41 supports the first motor 42, and the rotating barrel 44 is rotated by opening the rotating connecting pipe 43. The hose 45 is separated from the rotating barrel 44 through the rotation of the rotating barrel 44, and the cleaning liquid is discharged from the hose 45 to the cleaning mechanism 05. The screw 52 is rotated by turning on the second motor 51, and the first slider 53 is moved. The cleaning liquid is sprayed out by the cleaning brush 54 to clean the inner wall of the crane ship pipeline, thereby improving the practicality of the equipment.
[0032] Example 3
[0033] like Figure 7As shown, on the basis of Example 1, it also includes a detection mechanism 06, which includes a second slider 61, a plurality of connecting rods 62 and a plurality of optical detectors 63. The second slider 61 is installed on the screw rod 52, and the plurality of optical detectors 63 are respectively installed on the second slider 61 via the plurality of connecting rods 62. The optical detector 63 is opened to detect the inner wall of the crane vessel pipeline for scratches, and it is moved by the cleaning mechanism 05 to comprehensively detect the crane vessel pipeline, thereby improving the practicability of the equipment.
[0034] like Figures 1 to 7 As shown, the utility model is a crane vessel pipeline flaw detection device. When it is working, firstly, the support frame 11 is moved to the top of the crane vessel pipeline by connecting a plurality of lifting rings 12 respectively through the power tool, and supported by the support frame 11, and the outer wall of the crane vessel pipeline is clamped by respectively extending a plurality of first cylinders 14 through a plurality of fixing rings 15 to fix the equipment, and then a plurality of supporting plates 23 are respectively extended by respectively extending a plurality of second cylinders 22 to reach the inner wall of the crane vessel pipeline to support the cleaning mechanism 05, and then the supply output end of the cleaning liquid is connected to the liquid inlet pipe 32, and the cleaning liquid is discharged to the auxiliary liquid outlet pipe 33 through the liquid inlet pipe 32 by opening the circulation pump 31. The cleaning liquid enters the auxiliary mechanism 04 through the rotating connecting pipe 43, and then enters the rotating barrel 44. The support column 41 supports the first motor 42. The rotating barrel 44 is rotated by opening the rotating connecting pipe 43. The hose 45 is separated from the rotating barrel 44 through the rotation of the rotating barrel 44, and the cleaning liquid is discharged from the hose 45 to the cleaning mechanism 05. After that, it is connected to the supply output end of the cleaning liquid through the liquid inlet pipe 32, and the cleaning liquid is discharged into the auxiliary mechanism 04 through the liquid inlet pipe 32 to the liquid discharge pipe 33 by opening the circulation pump 31. Finally, the inner wall of the crane ship pipeline is inspected for scratches by opening the optical detector 63, and it is moved by the cleaning mechanism 05 to comprehensively inspect the crane ship pipeline to improve the practicability of the equipment.
[0035] The circulation pump 31, the first motor 42, the second motor 51 and the optical detector 63 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals without the need for creative work by technicians in this field.
[0036] The main functions achieved by the utility model are: by opening the liquid supply mechanism 03, the cleaning liquid is allowed to flow into the cleaning mechanism 05 through the auxiliary mechanism 04, and by opening the cleaning mechanism 05, the pipeline of the crane vessel is cleaned. After the cleaning is completed, the scratches on the inner wall of the crane vessel are clearly visible, and by opening the detection mechanism 06, the inner wall of the crane vessel is detected for flaw detection, thereby improving the practicability of the equipment.
[0037] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A crane vessel pipeline flaw detection device, comprising a fixing mechanism (01); characterized in that: The device also comprises a liquid supply mechanism (03), a liquid supply mechanism (03), an auxiliary mechanism (04), a cleaning mechanism (05) and a detection mechanism (06); the support mechanism (02) is mounted on the cleaning mechanism (05); the liquid supply mechanism (03) and the auxiliary mechanism (04) are both mounted on the top of the fixing mechanism (01); the liquid supply mechanism (03) is located on the right side of the auxiliary mechanism (04); the cleaning mechanism (05) is mounted on the fixing mechanism (01); and the detection mechanism (06) is mounted on the cleaning mechanism (05).
2. A crane vessel pipeline flaw detection device as claimed in claim 1, characterized in that: The fixing mechanism (01) comprises a support frame (11), a plurality of lifting rings (12), a plurality of connecting columns (13), a plurality of first cylinders (14) and a plurality of fixing rings (15), wherein the bottom ends of the plurality of lifting rings (12) are respectively mounted on the top end of the support frame (11), the bottom ends of the plurality of connecting columns (13) are respectively mounted on the support frame (11), the fixed ends of the plurality of first cylinders (14) are respectively mounted on the bottom ends of the plurality of connecting columns (13), and the plurality of fixing rings (15) are respectively mounted on the movable ends of the plurality of first cylinders (14).
3. The crane vessel pipeline flaw detection equipment according to claim 1, characterized in that: The support mechanism (02) comprises a first bearing (21), a plurality of second cylinders (22) and a plurality of support plates (23); the inner ring of the first bearing (21) is mounted on the cleaning mechanism (05); the fixed ends of the plurality of second cylinders (22) are respectively mounted on the outer rings of the first bearing (21); and the plurality of support plates (23) are respectively mounted on the movable ends of the plurality of second cylinders (22).
4. The crane vessel pipeline flaw detection device according to claim 1, characterized in that: The liquid supply mechanism (03) comprises a circulation pump (31), a liquid inlet pipe (32) and a liquid discharge pipe (33); the output end of the liquid inlet pipe (32) is connected to the input end of the circulation pump (31); the output end of the circulation pump (31) is connected to the input end of the liquid inlet pipe (32); and the output end of the liquid discharge pipe (33) is connected to the auxiliary mechanism (04).
5. The crane vessel pipeline flaw detection equipment according to claim 2, characterized in that: The auxiliary mechanism (04) comprises a support column (41), a first motor (42), a rotating connecting tube (43), a rotating barrel (44), a hose (45) and a second bearing (46). The first motor (42) is mounted on the support column (41). The top end of the inner ring of the rotating connecting tube (43) is connected to the output end of the first motor (42). The bottom end of the inner ring of the rotating connecting tube (43) is connected to the input end of the rotating barrel (44). The output end of the rotating barrel (44) is connected to the input end of the hose (45). The bottom end of the hose (45) is connected to the inner ring of the second bearing (46). The outer ring of the second bearing (46) is connected to the top end of the support frame (11).
6. The crane vessel pipeline flaw detection equipment according to claim 1, characterized in that: The cleaning mechanism (05) comprises a second motor (51), a screw (52), a first slider (53) and a cleaning brush (54); the top end of the screw (52) is mounted on the output end of the second motor (51); the screw (52) is provided with the first slider (53); and the cleaning brush (54) is mounted on the first slider (53).
7. The crane vessel pipeline flaw detection equipment according to claim 1, characterized in that: The detection mechanism (06) comprises a second slider (61), a plurality of connecting rods (62) and a plurality of optical detectors (63); the second slider (61) is mounted on the screw rod (52); and the plurality of optical detectors (63) are respectively mounted on the second slider (61) via the plurality of connecting rods (62).
Citation Information
Patent Citations
Ultrasonic pipeline nondestructive flaw detection equipment
CN212568632U