Sealing structure of offshore junction box

By designing the clamping structure and solid wire structure in the offshore junction box and using single-component glue to achieve sealing, the problems of poor sealing and insufficient solid wire force in harsh marine environments are solved, and efficient protection and enhanced solid wire force are achieved.

CN222750085UActive Publication Date: 2025-04-11ZERUN CO LTD
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Patent Information

Application Number
CN202421125988.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-04-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Traditional junction boxes cannot be effectively sealed in harsh marine environments, resulting in insufficient water penetration and solid line force, posing safety hazards.

Method used

A sealing structure of offshore junction box is designed, including an outer cover and a box body. A sealing body is arranged at the opening of the top surface of the box body. The outer cover is covered on the box body by a fastening structure. A solid line structure is arranged on the side of the box body. The inner cover forms a glue groove with the box body, and a single component glue is covered at the steps to achieve sealing.

Benefits of technology

It achieves 100% protection against the docking box, enhances the adhesion between the cable and the crimping block and the box body, significantly improves the solid line force, and ensures safety in a strong wind, strong waves and heavy rainfall environment at sea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sealing structure of an offshore junction box, comprising an outer cover and a box body, wherein a sealing body is arranged at the top opening of the box body, the outer cover is covered on the box body through a buckle structure, and a wire fixing structure is arranged at the side of the box body. The utility model designs an inner cover, which forms a glue groove with the box body, and then buckles the outer buckle-type surface cover after glue is applied, so as to form 100% protection for the junction box; in addition, adding a glue injection groove can greatly enhance the bonding force between the cable, the wire pressing block and the box body, and the wire fixing force will be doubled.
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Description

Technical Field

[0001] The utility model relates to the technical field of junction boxes, in particular to a sealing structure of an offshore junction box. Background Art

[0002] As offshore photovoltaics is a future trend, the use of traditional junction box solutions can no longer meet the harsh weather conditions at sea, and poses great challenges to the sealing and protection of the junction box.

[0003] The existing technical solutions generally use the traditional two-component glue to seal the junction box, and the wire pressing block is still sealed by traditional ultrasound. The disadvantages are: the bonding force between the two components and the box body is not strong. If the cover is just filled with glue like a traditional junction box, water will penetrate into the interior along the gap between the two-component glue and the box body due to long-term harsh environment; in the environment of strong winds, strong waves and heavy rainfall at sea, it is only an ultrasonic process, the wire fixing force is not strong, and there is a great safety hazard. Utility Model Content

[0004] In order to solve the above technical problems, a sealing structure of an offshore junction box is provided.

[0005] To achieve the above-mentioned purpose, the utility model is configured in a preferred embodiment to include an outer cover and a box body, a sealing body is provided at the top opening of the box body, the outer cover is covered on the box body by a snap-fit ​​structure, and a fixing line structure is provided at the side of the box body.

[0006] In a preferred embodiment, the utility model can be further configured to include an outer cover and a box body, a sealing body is provided at the opening of the top surface of the box body, the outer cover is covered on the box body by a snap-fit ​​structure, a fixed line structure is provided at the side of the box body, the sealing body includes an inner cover, the shape of the inner cover is the same as the shape of the box body cavity, the side wall of the inner cover is provided with a step, and the step is covered with a single-component glue, so that the side wall of the inner cover and the inner wall of the box body are sealed.

[0007] In a preferred embodiment, the utility model can be further configured to include an outer cover and a box body, a sealing body is provided at the opening of the top surface of the box body, the outer cover is covered on the box body by a snap-fit ​​structure, a fixed line structure is provided at the side of the box body, the sealing body includes an inner cover, the shape of the inner cover is the same as the shape of the inner cavity of the box body, the side wall of the inner cover is provided with a step, and the step is covered with a single-component glue to seal the side wall of the inner cover with the inner wall of the box body, and the snap-fit ​​structure includes a buckle block, which is provided on the outer wall of the box body, and the buckle block cooperates with the buckle body of the inner side wall of the outer cover to buckle.

[0008] In a preferred embodiment, the utility model can be further configured to include an outer cover and a box body, wherein a sealing body is provided at the top opening of the box body, the outer cover is covered on the box body through a snap-fit ​​structure, and a wire fixing structure is provided at the side of the box body, the wire fixing structure includes a glue injection groove, and the glue injection groove is provided in the box body near the cable end.

[0009] The utility model can be further configured in a preferred embodiment to include an outer cover and a box body, wherein a sealing body is provided at the top opening of the box body, the outer cover is covered on the box body by a snap-fit ​​structure, a line fixing structure is provided at the side of the box body, the line fixing structure includes a glue injection groove, the glue injection groove is provided in the box body near the cable end, and a glue injection hole is provided at the bottom of the glue injection groove.

[0010] Beneficial effect: The utility model provides a sealing structure for an offshore junction box, with an inner cover designed to form a glue groove with the box body, which is then glued and snapped into place on the outer snap-on cover to provide 100% protection for the junction box. In addition, adding a glue injection groove can greatly enhance the bonding strength between the cable, the wire pressing block and the box body, and the wire fixing force will be doubled. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0013] Figure 2 It is an explosion diagram of the utility model.

[0014] Figure 3 It is a cross-sectional view of the utility model.

[0015] In the figure, 1 is the cable; 2 is the outer cover; 3 is the box body; 4 is the inner cover; 5 is the single-component glue; 6 is the buckle block; 7 is the glue injection hole; and 8 is the glue injection groove. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the protection scope of the utility model.

[0017] like Figure 1-3As shown, an offshore junction box sealing structure comprises an outer cover 2 and a box body 3, wherein a sealing body is arranged at the top opening of the box body 3, the outer cover 2 is covered on the box body 3 by a snap-fit ​​structure, a fixed wire structure is arranged at the side of the box body 3, and a double-layer cover plate is used for sealing to prevent seawater from penetrating inward.

[0018] The sealing body includes an inner cover 4, the shape of the inner cover 4 is the same as the inner shape of the inner cavity of the box body 3, the side wall of the inner cover 4 is provided with a step, and the step is covered with a single-component glue 5, so that the side wall of the inner cover 4 and the inner wall of the box body 3 are sealed.

[0019] The buckling structure includes a buckle block 6 , which is arranged on the outer wall of the box body 3 , and the buckle block 6 is buckled and pressed with the buckle body of the inner side wall of the outer cover 2 .

[0020] The wire fixing structure includes a glue injection groove 8 , and the glue injection groove 8 is arranged in the box body 3 near the end of the cable 1 .

[0021] A glue injection hole 7 is provided at the bottom of the glue injection groove 8 .

[0022] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity from another entity, but do not necessarily require or imply the existence of any such actual relationship or order between these entities.

[0023] The above examples are merely illustrative of the present invention and do not constitute a limitation on the protection scope of the present invention. All designs that are identical or similar to the present invention fall within the protection scope of the present invention.

Claims

1. An offshore junction box sealing structure, characterized in that: The box body (3) comprises an outer cover (2) and a box body (3); a sealing body is provided at the top opening of the box body (3); the outer cover (2) is covered on the box body (3) by a buckling structure; and a fixing line structure is provided at the side edge of the box body (3).

2. An offshore junction box sealing structure according to claim 1, characterized in that: The sealing body comprises an inner cover (4), the shape of the inner cover (4) being the same as the shape of the inner cavity of the box body (3), the side wall of the inner cover (4) being provided with a step, and the step being covered with a single-component glue (5), so that the side wall of the inner cover (4) and the inner wall of the box body (3) are sealed.

3. An offshore junction box sealing structure according to claim 2, characterized in that: The buckling structure comprises a buckle block (6), wherein the buckle block (6) is arranged on the outer wall of the box body (3), and the buckle block (6) is buckled and pressed in cooperation with a buckle body on the inner side wall of the outer cover (2).

4. The offshore junction box sealing structure according to claim 1, characterized in that: The wire fixing structure comprises a glue injection groove (8), and the glue injection groove (8) is arranged in the box body (3) near the end of the cable (1).

5. An offshore junction box sealing structure according to claim 4, characterized in that: The bottom of the glue injection groove (8) is provided with a glue injection hole (7).