A high power automobile starter armature

By adopting slip positioning assembly and iron core skeleton limit hole design in the automobile starter armature, the problems of excessive weight and susceptibility to damage of the existing automobile starter electromechanical drive are solved, and high power output and impact resistance are improved.

CN222750225UActive Publication Date: 2025-04-11JIANGSU AIKESHENG AUTOMOBILE ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202421413768.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-11
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The weight of existing car starter electromechanical drives is too heavy, which is easy to be damaged during accidental impact, affecting service life.

Method used

A high-power automotive starter armature was designed, and the insulating rubber sleeve was inserted into the support groove using slip positioning assembly. Combined with the limit hole of the iron core skeleton and the shock absorption design of the sponge layer, the motor output power and impact resistance are improved.

Benefits of technology

By positioning the support lines, the output power of the motor is increased; the limit hole of the iron core frame improves strength and heat dissipation effect; the cooperation between the sponge layer and the anti-collision strip provides good shock absorption effect, protects the internal mechanism, and extends the service life.

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Abstract

The utility model relates to the technical field of starter armatures, and discloses a high-power automobile starter armature, wherein a shell is horizontally arranged at the center position of the outer surface of the electric drive as a whole, a rubber layer is arranged inside the shell, the inner surface of the rubber layer is fixedly connected to the outer surface of the electric drive as a whole, a sponge layer is fixedly arranged on the outer surface of the rubber layer, the outer surface of the sponge layer is fixedly connected to the inside of the shell, and the outer surface of the shell is vertically provided with multiple groups of limit grooves, each group of limit grooves is vertically arranged inside an anti-collision strip, and the bottom of each group of anti-collision strips is fixedly connected to the outer surface of the sponge layer. In the utility model, a plurality of limit holes are evenly arranged around the core skeleton relative to the central axis hole, which not only improves the strength of the core skeleton, but also saves materials and improves the heat dissipation effect. When the electric drive as a whole is hit, the sponge layer and the anti-collision strip cooperate to achieve a good shock absorption effect, protecting the interior of the electric drive as a whole from being damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of starter armatures, in particular to a high-power automobile starter armature. Background Art

[0002] Before the automobile engine can run with its own power, it must rotate with the help of external force. The starter is a device that provides external force to start the engine. Existing starters generally consist of three parts: a DC motor, a transmission mechanism, and a control device. The DC motor includes an armature, and the structure of the armature generally includes a rotor shaft, an iron core assembly, a commutator, and a field winding.

[0003] Traditional automobile starter electric drives are too heavy, and when the shell is accidentally hit, it is easy to be damaged and deformed, which will cause damage to the internal mechanism and affect the overall service life.

[0004] To this end, we propose a high-power automobile starter armature. Utility Model Content

[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a high-power automobile starter armature.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-power automobile starter armature, including an electric drive unit, an electric drive shaft is horizontally movably arranged inside the electric drive unit, both ends of the electric drive shaft horizontally extend out of the outer surface of the electric drive unit, commutators are arranged at both ends of the outer surface of the electric drive shaft, a gear is fixedly installed at one end of the electric drive unit, an iron core frame is fixedly installed on the outer surface of the electric drive unit, a plurality of groups of supporting grooves are horizontally arranged on the outer end of one side surface of the iron core frame, corresponding insulating rubber sleeves are movably inserted inside each group of supporting grooves, an outer shell is horizontally arranged at the center position of the outer surface of the electric drive unit, a rubber layer is arranged inside the outer shell, a sponge layer is fixedly arranged on the outer surface of the rubber layer, and a plurality of groups of limit grooves are vertically arranged downward on the outer surface of the outer shell.

[0007] Preferably, the core skeleton is in a circular shape as a whole, and a plurality of groups of limiting holes penetrating the core skeleton itself are horizontally provided on the outer surface of the core skeleton around the center.

[0008] Preferably, one side surface of each group of support grooves is an open square groove, the inner top of each group of support grooves is a hollow rectangular structure, the bottom of each group of support grooves is an open cylindrical structure and the inner top and bottom of each group of support grooves are connected.

[0009] Preferably, the top of each group of the insulating rubber sleeves is located above the top of the corresponding supporting groove and has an elliptical structure, and the top material of each group of the insulating rubber sleeves is an insulating material.

[0010] Preferably, the inner surface of the rubber layer is fixedly connected to the overall outer surface of the electric drive, the outer surface of the sponge layer is fixedly connected to the inside of the outer shell, and anti-collision strips are vertically arranged inside each group of limit grooves, and the bottom of each group of anti-collision strips is fixedly connected to the outer surface of the sponge layer.

[0011] Beneficial Effects

[0012] The utility model provides a high-power automobile starter armature, which has the following beneficial effects:

[0013] (1) A high-power automobile starter armature, the device directly adopts a sliding positioning assembly method to position and insert multiple insulating rubber sleeves into the arc-shaped bottom groove of the support groove for fixing, and can simultaneously place the wire in the support groove. In addition, since a positioning partition is provided on one side surface of the support groove, the wire can be well positioned and supported to prevent the wire from shaking or shifting, so that the wire is in the best magnetic line state, thereby improving the output power of the motor. In addition, the top of the insulating rubber sleeve is made of insulating material and can be installed together with the wire during insertion and assembly. Therefore, there is no need to additionally coat the enameled wire with a layer of insulating paper, and the assembly process is simple, thereby improving production efficiency.

[0014] (2) In the armature of a high-power automobile starter, a plurality of limit holes are evenly distributed around the iron core frame relative to the central axis hole. The setting of the limit holes not only improves the strength of the iron core frame, but also saves materials and improves the heat dissipation effect. When the electric drive as a whole is hit, the sponge layer and the anti-collision strip cooperate to achieve a good shock absorption effect, thereby protecting the interior of the electric drive as a whole from damage. The device is simple and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0016] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the iron core skeleton structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the interior of the shell of the utility model.

[0020] Legend:

[0021] 1. Electric drive as a whole; 2. Electric drive shaft; 3. Channel; 4. Commutator; 5. Gear; 6. Iron core frame; 7. Limiting hole; 8. Support groove; 9. Insulating rubber sleeve; 10. Rubber layer; 11. Sponge layer; 12. Shell; 13. Limiting groove; 14. Anti-collision strip; 15. Limiting ring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] Embodiment: A high-power automobile starter armature, such as Figure 1-Figure 3As shown, it includes an electric drive as a whole 1, an electric drive shaft 2 is horizontally movably arranged inside the electric drive as a whole 1, both ends of the electric drive shaft 2 horizontally extend out of the outer surface of the electric drive as a whole 1, and commutators 4 are arranged at both ends of the outer surface of the electric drive shaft 2. A gear 5 is fixedly installed at one end of the electric drive as a whole 1, and the outer surface of the electric drive shaft 2 is located inside the electric drive as a whole 1 and fixedly installed with an iron core skeleton 6. The iron core skeleton 6 is circular as a whole, and the outer surface of the iron core skeleton 6 is horizontally provided with a plurality of groups of limiting holes 7 penetrating the iron core skeleton 6 itself around the center, and a plurality of groups of supporting grooves 8 are horizontally provided at the outer end of one side surface of the iron core skeleton 6, and one side surface of each group of supporting grooves 8 is an open square groove, and the inner top of each group of supporting grooves 8 is a hollow rectangular structure, and the bottom of each group of supporting grooves 8 is an open cylindrical structure and the inner top and bottom of each group of supporting grooves 8 are connected, and the corresponding insulating rubber sleeve 9 is movably inserted inside each group of supporting grooves 8, and the top of each group of insulating rubber sleeves 9 is located above the top of the corresponding supporting groove 8 and is an elliptical structure, and the top material of each group of insulating rubber sleeves 9 is insulating material.

[0025] A shell 12 is horizontally arranged at the center position of the outer surface of the electric drive unit 1, a rubber layer 10 is arranged inside the shell 12, the inner surface of the rubber layer 10 is fixedly connected to the outer surface of the electric drive unit 1, a sponge layer 11 is fixedly arranged on the outer surface of the rubber layer 10, the outer surface of the sponge layer 11 is fixedly connected to the inside of the shell 12, and a plurality of groups of limiting grooves 13 are vertically opened on the outer surface of the shell 12, an anti-collision strip 14 is vertically arranged inside each group of limiting grooves 13, and the bottom of each group of anti-collision strips 14 is fixedly connected to the outer surface of the sponge layer 11.

[0026] Working principle: The device directly adopts the sliding positioning assembly method to position and insert multiple insulating rubber sleeves 9 into the arc-shaped bottom groove of the support groove 8 for fixing, and can place the wire in the support groove 8 at the same time. Since a positioning partition is provided on one side surface of the support groove 8, the wire can be positioned and supported very well to prevent the wire from shaking or shifting, so that the wire is in the best magnetic line state, thereby improving the output power of the motor. In addition, the top of the insulating rubber sleeve 9 is made of insulating material and can be installed together with the wire insertion assembly. Therefore, there is no need to additionally coat the enameled wire with a layer of insulating paper, and the assembly process is simple, thereby improving production efficiency.

[0027] Working principle: A plurality of limiting holes 7 are evenly distributed around the core skeleton 6 relative to the central axis hole. The setting of the limiting holes 7 not only improves the strength of the core skeleton 6, but also saves materials and improves the heat dissipation effect. When the electric drive unit 1 as a whole is hit, the sponge layer 11 and the anti-collision strip 14 cooperate to achieve a good shock-absorbing effect, thereby protecting the interior of the electric drive unit 1 from damage. The device is simple and practical.

[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-power automobile starter armature, comprising an electric drive unit (1), wherein an electric drive shaft (2) is horizontally movably arranged inside the electric drive unit (1), both ends of the electric drive shaft (2) horizontally extend out of the outer surface of the electric drive unit (1), both ends of the outer surface of the electric drive shaft (2) are provided with commutators (4), and a gear (5) is fixedly installed at one end of the electric drive unit (1), characterized in that: An iron core frame (6) is fixedly installed on the outer surface of the electric drive shaft (2) located inside the electric drive unit (1), a plurality of groups of support grooves (8) are horizontally provided at the outer end of one side surface of the iron core frame (6), a corresponding insulating rubber sleeve (9) is movably inserted inside each group of support grooves (8), an outer shell (12) is horizontally provided at the center of the outer surface of the electric drive unit (1), a rubber layer (10) is provided inside the outer shell (12), a sponge layer (11) is fixedly provided on the outer surface of the rubber layer (10), and a plurality of groups of limit grooves (13) are vertically provided downward on the outer surface of the outer shell (12).

2. A high-power automobile starter armature according to claim 1, characterized in that: The iron core frame (6) is in a circular shape as a whole, and a plurality of groups of limiting holes (7) penetrating the iron core frame (6) are horizontally provided on the outer surface of the iron core frame (6) around the center.

3. The high-power automobile starter armature according to claim 1, characterized in that: One side surface of each group of the support grooves (8) is an open square groove, the internal top of each group of the support grooves (8) is a hollow rectangular structure, the bottom of each group of the support grooves (8) is an open cylindrical structure, and the internal top and bottom of each group of the support grooves (8) are connected.

4. The high-power automobile starter armature according to claim 1, characterized in that: The top of each group of insulating rubber sleeves (9) is located above the top of the corresponding support groove (8) and has an elliptical structure. The top of each group of insulating rubber sleeves (9) is made of insulating material.

5. The high-power automobile starter armature according to claim 1, characterized in that: The inner surface of the rubber layer (10) is fixedly connected to the outer surface of the electric drive unit (1), the outer surface of the sponge layer (11) is fixedly connected to the inside of the outer shell (12), and an anti-collision strip (14) is vertically arranged inside each group of limiting grooves (13), and the bottom of each group of anti-collision strips (14) is fixedly connected to the outer surface of the sponge layer (11).