A vertical guide rail assembly for solar photovoltaic support

By setting thickened convex parts and convex ribs on the guide rails and connectors of the solar photovoltaic brackets, and connecting them with self-tapping screws, the problems of insufficient connection strength and inconvenient installation of existing guide rails are solved, and higher connection strength and material utilization are achieved.

CN222750349UActive Publication Date: 2025-04-11XIAMEN GRACE SOLAR NEW ENERGY TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202323470580.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-04-11
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

The connection strength of existing solar photovoltaic bracket guide rails is insufficient, and the installation process is limited by the screw rotation length and width of the installation groove, which affects the installation ease and material utilization.

Method used

A vertical rail assembly of solar photovoltaic brackets is designed. By providing thickened convex parts and convex ribs on the guide rails and connectors, and connecting them with these structures with self-tapping screws, the connection strength and installation convenience are enhanced.

Benefits of technology

Improves the connection strength and installation ease of the guide rail assembly, increases material utilization, and improves the overall strength and reliability of the assembly by optimizing shape.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222750349U_ABST
    Figure CN222750349U_ABST
Patent Text Reader

Abstract

The utility model is a vertical rail assembly of a solar photovoltaic support, comprising a plurality of rails and at least one connector, wherein the rail comprises a hollow first cavity, the connector comprises a hollow second cavity, the two ends of the connector are respectively inserted into two adjacent rails, the first side wall of each rail is respectively connected to the second side wall corresponding to the connector by self-tapping screws, and the self-tapping screws pass through the first thickened convex part of the rail. The utility model has the advantages of easy installation, good connection strength and high material utilization.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of solar photovoltaic brackets, in particular to a vertical guide rail assembly of a solar photovoltaic bracket. Background Art

[0002] The solar photovoltaic support rail is an important part of the photovoltaic support. It is a supporting structure for photovoltaic panels that can fix photovoltaic panels and install them on the ground or roof while bearing the load of the external environment.

[0003] For example, the utility model disclosed in the publication number CN213064344U is a photovoltaic bracket guide rail, in which the guide rail connector is inserted into the first connecting slot and fixedly connected to the guide rail body by screws, so that two guide rail bodies can be connected by screwing a guide rail connector. However, the screw thread is not screwed in the guide rail and the guide rail connector for an insufficient length, which affects the connection strength. In addition, the screw is driven into the guide rail body and the guide rail connector from the mounting groove at the upper end of the guide rail body from top to bottom, and the installation space is inevitably limited by the width of the mounting groove. Utility Model Content

[0004] The main purpose of the utility model is to overcome the shortcomings of the prior art and provide a solar photovoltaic bracket vertical guide rail assembly, which is easy to install, has good connection strength and high material utilization.

[0005] The utility model adopts the following technical scheme: a vertical guide rail assembly of a solar photovoltaic bracket, comprising a plurality of guide rails and at least one connecting member, the guide rail comprising a first top wall, a first bottom wall and two first side walls arranged opposite to each other, the first top wall, the first bottom wall and the two first side walls forming a hollow first cavity, a first thickened convex portion is provided in the middle of the inner side surfaces of the two first side walls, the first thickened convex portion is in the shape of an elongated strip and extends along the length direction of the first side wall; the connecting member comprises a second top wall, a second bottom wall and two second side walls, the second top wall, the second bottom wall and the two second side walls forming a hollow second cavity; the plurality of guide rails are distributed in sequence along the length direction, the two ends of the connecting member are respectively inserted into two adjacent guide rails, the first side walls of each guide rail are respectively connected to the second side walls corresponding to the connecting member by self-tapping screws, and the self-tapping screws pass through the first thickened convex portion.

[0006] Furthermore, a guide groove is provided in the middle of the outer side surface of the second side wall. The guide groove is in an elongated strip shape and extends along the length direction of the second side wall. The first thickened protrusion enters the guide groove.

[0007] Furthermore, a wave-shaped protrusion is respectively provided in the middle of the outer side surface of the first side wall, and the wave-shaped protrusion extends along the length direction of the first side wall, and the head of the self-tapping screw abuts against the wave-shaped protrusion.

[0008] Furthermore, a second thickened convex portion is respectively provided in the middle portion of the inner side surface of the second side wall, and the second thickened convex portion is in a long strip shape and extends along the length direction of the second side wall; the inner side surface of the second side wall is also respectively provided with two ribs, each rib extending along the length direction of the second side wall, the second thickened convex portion is located between the two ribs, and the protrusion of the two ribs relative to the inner side surface of the second side wall is greater than the protrusion of the thickened convex portion relative to the inner side surface of the second side wall, the self-tapping screw passes through the second thickened convex portion, and the two ribs clamp the tail of the self-tapping screw.

[0009] Furthermore, the second thickened convex portion has an outwardly convex arc surface, and the arc surface is distributed up and down at both ends in the circumferential direction.

[0010] Furthermore, the guide rail also includes two upper side walls, which are respectively arranged at the two ends of the top end of the first top wall in the width direction, and the tops of the inner sides of the two upper side walls are respectively provided with inner guard edges, and a groove is formed between the inner guard edges of the two upper side walls, and the tail ends of the inner guard edges are provided with downward curved hooks; the tops of the outer sides of the two upper side walls are respectively provided with outer guard edges.

[0011] Furthermore, the first bottom wall is provided with outwardly extending clamping edges at both ends in the width direction, and a clamping groove is formed between the clamping edge and the corresponding lower side wall.

[0012] Furthermore, the cross-sectional height of the guide rail is 71-78 mm, and the cross-sectional width of the guide rail is 43-48 mm.

[0013] From the above description of the utility model, it can be seen that compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The guide rail assembly of the utility model is easy to install by inserting the guide rail connector into two adjacent guide rails and connecting the guide rails and the side walls of the connector with screws. In particular, the guide rail is provided with a first thickened convex portion, which increases the contact area with the screw and improves the connection strength.

[0015] 2. The side wall of the guide rail is provided with a wave-shaped protrusion to facilitate the positioning of the screws and increase the friction between the screws.

[0016] 3. The connecting piece is provided with a second thickened convex portion and two convex ribs, which increase the contact area with the screw and improve the connection strength.

[0017] 4. The connecting piece is inserted into the guide rail as a whole and is provided with a guide groove, making installation easy.

[0018] 5. The second thickened convex portion of the connecting piece has an outwardly convex arc surface, the shape of which is more optimized than other cross-sectional shapes, and the amount of material used is less.

[0019] 6. The guide rail is in a flat "pot" shape, with the same weight of material, it is stronger and more reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is an exploded view of the structure of the guide rail and the connector installation connection;

[0021] Figure 2 yes Figure 1 A magnified view of middle;

[0022] Figure 3 yes Figure 1 Enlarged view of middle B;

[0023] Figure 4 It is the main view of the rail;

[0024] Figure 5 It is a structural diagram of the installation connection between the guide rail and the connecting piece;

[0025] In the figure: guide rail 1, connecting piece 2, self-tapping screw 3, first top wall 101, first bottom wall 102, first side wall 103, first cavity 104, upper side wall 105, inner stop edge 106, notch 107, hook 108, outer stop edge 109, wavy protrusion 110, first thickened protrusion 111, clamping edge 112, clamping groove 113, second cavity 201, guide groove 202, second thickened protrusion 203, rib 204, second top wall 205, second bottom wall 206, second side wall 207, guide rail cross-sectional height a, guide rail width b. DETAILED DESCRIPTION

[0026] The present invention is further described below through specific implementation methods.

[0027] like Figure 1 As shown, the utility model provides a vertical rail assembly of a solar photovoltaic support, comprising a plurality of rails 1 and at least one connecting member 2.

[0028] like Figure 1 , 4As shown, the guide rail 1 includes a first top wall 101, a first bottom wall 102 and two first side walls 103 arranged opposite to each other. The first top wall 101, the first bottom wall 102 and the two first side walls 103 form a hollow first cavity 104. A first thickened protrusion 111 is provided in the middle of the inner side surface of the two first side walls 103. The first thickened protrusion 111 is in the shape of an elongated strip and extends along the length direction of the first side wall 103. In this embodiment, the first top wall 101 is plane and parallel to the first bottom wall 102. The width of the first top wall 101 is smaller than the width of the first bottom wall 102. The two first side walls 103 are parallel to each other and perpendicular to the bottom wall and connected at both ends in the width direction thereof. They are perpendicular to the first top wall 101 and connected at both ends in the width direction thereof through an inclined surface. The closed inner cavity thus formed can provide sufficient torsional rigidity for the structure. Figure 3 , 5 As shown, a wave-shaped protrusion 110 is respectively provided in the middle of the outer side surface of the first side wall 103 . The wave-shaped protrusion 110 extends along the length direction of the first side wall 103 , and the head of the self-tapping screw 3 abuts against the wave-shaped protrusion 110 .

[0029] like Figure 1 , 2 As shown, the connecting member 2 includes a second top wall 205, a second bottom wall 206 and two second side walls 207, and the second top wall 205, the second bottom wall 206 and the two second side walls 207 form a hollow second cavity 201; a guide groove 202 is provided in the middle of the outer side surface of the second side wall 207, and the guide groove 202 is long and extends along the length direction of the second side wall 207, and the first thickened protrusion 111 enters the guide groove 202. The middle of the inner side surface of the second side wall 207 is provided with a second thickened convex portion 203, which is in a strip shape and extends along the length direction of the second side wall 207; the inner side surfaces of the two second side walls 207 are also provided with two convex ribs 204, each convex rib 204 extends along the length direction of the second side wall 207, the second thickened convex portion 203 is located between the two convex ribs 204, and the protrusion of the two convex ribs 204 relative to the inner side surface of the second side wall 207 is greater than the protrusion of the thickened convex portion relative to the inner side surface of the second side wall 207, the self-tapping screw 3 passes through the second thickened convex portion 203, and the two convex ribs 204 clamp the tail of the self-tapping screw 3. The second thickened convex portion 203 has an outwardly convex arc surface, which is distributed up and down at both ends in the circumferential direction. In this embodiment, the connecting member 2 and the matching guide rail 1 also have a closed inner cavity structure. The second thickened protrusion 203 and two ribs 204 in the middle of the closed inner cavity can effectively cooperate with the self-tapping screw 3 to provide sufficient shear strength and bending strength.

[0030] like Figure 1 , 5As shown, the multiple guide rails 1 are distributed in sequence along the length direction, and the two ends of the connecting member 2 are respectively inserted into two adjacent guide rails 1. The first side wall 103 of each guide rail 1 is connected together with the corresponding second side wall 207 of the connecting member 2 by a self-tapping screw 3, and the self-tapping screw 3 passes through the wavy protrusion 110, the first thickened protrusion 111, and the second thickened protrusion 203 in sequence, and is clamped by the two ribs 204.

[0031] like Figure 4 As shown, the guide rail 1 also includes two upper side walls 105, which are respectively arranged at the two ends of the top of the first top wall 101 in the width direction. The inner side tops of the two upper side walls 105 are respectively provided with inner retaining edges 106, and a notch 107 is formed between the inner retaining edges 106 of the two upper side walls 105. The tail end of the inner retaining edge 106 is provided with a downward hook 108, which is convenient for the photovoltaic panel to be reliably connected with it through fasteners such as a card block. The outer side tops of the two upper side walls 105 are respectively provided with outer retaining edges 109, which can strengthen the strength of this open space, and at the same time increase its contact area with the photovoltaic panel and increase friction. Since the photovoltaic panel is pressed on the top of the two upper side walls 105 during installation, it also encloses a closed space, providing sufficient torsional rigidity for the structure. The first bottom wall 102 is respectively provided with outwardly extending card edges 112 at both ends in the width direction, and a card slot 113 is formed between the card edge 112 and the corresponding lower side wall for connecting an external bracket. The cross-sectional height a of the guide rail 1 is 71-78 mm, and the cross-sectional width b of the guide rail 1 is 43-48 mm. The cross-sectional shape of the guide rail 1 is flat "pot" shaped, and compared with other guide rails 1 with higher height and wider width, it is stronger and more reliable under the same weight of material.

[0032] During construction, first, half of the length of the matching connector 2 is inserted into the first cavity 104 of one guide rail 1 to be connected, and then self-tapping screws 3 are fixed at the designated positions at both ends of the guide rail 1; then, the other end of the connector 2 is inserted into the first cavity 104 of the other guide rail 1 to be connected, and then self-tapping screws 3 are fixed at the designated positions at both ends of the guide rail 1, and the connection work of the two guide rails 1 is completed. The designated position is located at the trough of the wave-shaped protrusion 110 of the guide rail 1 and the second thickened protrusion 203 of the connector 2. The guide groove 202 of the connector 2 and the first thickened protrusion 111 of the guide rail 1 are mutually adapted, and at the same time play a guiding role.

[0033] The above is only a specific implementation of the present utility model, but the design concept of the present utility model is not limited to this. Any non-substantial changes to the present utility model using this concept shall be deemed as an infringement of the protection scope of the present utility model.

Claims

1. A vertical rail assembly for a solar photovoltaic support, characterized in that: It includes multiple guide rails and at least one connecting member, the guide rails include a first top wall, a first bottom wall and two first side walls arranged opposite to each other, the first top wall, the first bottom wall and the two first side walls form a hollow first cavity, the middle part of the inner side surfaces of the two first side walls is provided with a first thickened convex portion, the first thickened convex portion is in the shape of an elongated strip and extends along the length direction of the first side walls; the connecting member includes a second top wall, a second bottom wall and two second side walls, the second top wall, the second bottom wall and the two second side walls form a hollow second cavity; the multiple guide rails are distributed in sequence along the length direction, the two ends of the connecting member are respectively inserted into two adjacent guide rails, the first side walls of each guide rail are respectively connected to the second side walls corresponding to the connecting member by self-tapping screws, and the self-tapping screws pass through the first thickened convex portion.

2. A solar photovoltaic bracket vertical guide rail assembly according to claim 1, characterized in that: A guide groove is provided in the middle of the outer side surface of the second side wall. The guide groove is in an elongated strip shape and extends along the length direction of the second side wall. The first thickened protrusion enters the guide groove.

3. A solar photovoltaic bracket vertical rail assembly according to claim 1, characterized in that: A wave-shaped protrusion is respectively provided in the middle of the outer side surface of the first side wall. The wave-shaped protrusion extends along the length direction of the first side wall, and the head of the self-tapping screw abuts against the wave-shaped protrusion.

4. A solar photovoltaic bracket vertical guide rail assembly according to claim 1, characterized in that: A second thickened convex portion is provided in the middle of the inner side surface of the second side wall, and the second thickened convex portion is in a long strip shape and extends along the length direction of the second side wall; the inner side surface of the second side wall is also provided with two convex ribs, each convex rib extends along the length direction of the second side wall, the second thickened convex portion is located between the two convex ribs, and the protrusion of the two convex ribs relative to the inner side surface of the second side wall is greater than the protrusion of the thickened convex portion relative to the inner side surface of the second side wall, the self-tapping screw passes through the second thickened convex portion, and the two convex ribs clamp the tail of the self-tapping screw.

5. A solar photovoltaic bracket vertical guide rail assembly according to claim 4, characterized in that: The second thickened convex portion has an outwardly convex arc surface, and the arc surface is distributed up and down at two ends in the circumferential direction.

6. A solar photovoltaic bracket vertical guide rail assembly according to claim 1, characterized in that: The guide rail also includes two upper side walls, which are respectively arranged at the two ends of the top end of the first top wall in the width direction, and the tops of the inner sides of the two upper side walls are respectively provided with inner stop edges, a notch is formed between the inner stop edges of the two upper side walls, and the tail ends of the inner stop edges are provided with downward curved hooks; the tops of the outer sides of the two upper side walls are respectively provided with outer stop edges.

7. A solar photovoltaic bracket vertical guide rail assembly according to claim 1, characterized in that: The first bottom wall is provided with outwardly extending clamping edges at both ends in the width direction, and a clamping groove is formed between the clamping edge and the corresponding lower side wall.

8. A solar photovoltaic bracket vertical guide rail assembly according to claim 1, characterized in that: The cross-sectional height of the guide rail is 71-78 mm, and the cross-sectional width of the guide rail is 43-48 mm.

Citation Information

Patent Citations

  • Photovoltaic support guide rail

    CN213064344U