A connector for photovoltaic support rails

By designing a photovoltaic bracket guide rail connector with a closed inner cavity around, thickened convex portion and convex ribs, the problems of insufficient connection strength and complex structure in the prior art are solved, and high torsional stiffness and convenient installation are achieved.

CN222750350UActive Publication Date: 2025-04-11XIAMEN GRACE SOLAR NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202323491109.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-04-11
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

The connection structure of the existing photovoltaic bracket guide rails has problems such as low installation efficiency, insufficient connection strength and complex structure.

Method used

A connecting member for photovoltaic bracket guide rail is designed with an inner cavity closed around it, which increases the contact area with the screw by thickening the protrusions and the convex ribs, increases the connection strength, and simplifies the installation process through guide grooves and inclined walls.

Benefits of technology

It achieves the connection effects of high torsional stiffness, high strength, high material utilization rate and simple structure, and is convenient to install and small material usage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is a connector for a photovoltaic support rail, which is used to be inserted into two adjacent photovoltaic support rails. The connector has a hollow cavity, and the middle of the inner side surface of the two side walls of the connector are respectively provided with a thickened convex portion, which is in the shape of an elongated strip and extends along the length direction of the side wall; the inner side surfaces of the two side walls are also respectively provided with two convex ribs, each convex rib extends along the length direction of the side wall, and the thickened convex portion is located between the two ribs, and the protrusion of the two ribs relative to the inner side surface of the side wall is greater than the protrusion of the thickened convex portion relative to the inner side surface of the side wall, and the gap between the two ribs is adapted to the diameter of the tail of the screw that passes through the thickened convex portion from the outer side of the side wall to the inside. Based on this, a connector for a photovoltaic support rail is provided, which has the advantages of high torsional rigidity, high connection strength, high material utilization, simple structure, and easy installation.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic brackets, in particular to a connector for photovoltaic bracket guide rails. Background Art

[0002] There are generally two structures for connecting the existing photovoltaic bracket rails. One is to use a connecting plate to lock and fix it through fastening bolts, and the other is to use a clamp assembly for limited clamping. The former has low installation efficiency and insufficient connection strength. The latter, such as the utility model with publication number CN218940984U, a guide rail connector for installing a solar panel, requires a T-slot to be provided on the photovoltaic bracket rail, which has a complex structure. Utility Model Content

[0003] The main purpose of the utility model is to overcome the shortcomings of the prior art and provide a connector for a photovoltaic bracket guide rail, which has the advantages of high torsional rigidity, high connection strength, high material utilization, simple structure and easy installation.

[0004] The utility model adopts the following technical scheme: a connector for a photovoltaic support rail, which is used to be inserted into two adjacent photovoltaic support rails, and includes a top wall, a bottom wall and two side walls, wherein the two side walls are relatively arranged between the top wall and the bottom wall to enclose a hollow cavity, and the cavity is respectively provided with openings at both ends in the length direction; a thickened convex portion is respectively provided in the middle of the inner side surfaces of the two side walls, and the thickened convex portion is in the shape of an elongated strip and extends along the length direction of the side walls; the inner side surfaces of the two side walls are also respectively provided with two convex ribs, each convex rib extends respectively along the length direction of the side walls, the thickened convex portion is located between the two convex ribs, and the protrusion of the two convex ribs relative to the inner side surfaces of the side walls is greater than the protrusion of the thickened convex portion relative to the inner side surfaces of the side walls, and the gap between the two convex ribs is adapted to the diameter of the tail of the screw passing through the thickened convex portion from the outer side of the side wall to the inner side.

[0005] Furthermore, the thickened convex portion has an outwardly convex arc surface, and the arc surface is distributed up and down at both ends in the circumferential direction.

[0006] Furthermore, a guide groove is provided in the middle of the outer side surfaces of the two side walls. The guide groove is in a long strip shape and extends along the length direction of the side walls.

[0007] Furthermore, the tops of the two side walls are inclined wall bodies, the spacing between the two side walls at the inclined wall bodies gradually increases from top to bottom, and the upper ends of the inclined wall bodies bear the top wall.

[0008] Furthermore, the top wall and the bottom wall are parallel to each other.

[0009] From the above description of the utility model, it can be seen that compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. The connector of the utility model has an inner cavity which is closed on all sides, providing sufficient torsional rigidity for the structure.

[0011] 2. The connector only needs to be inserted into two adjacent photovoltaic bracket rails and connected with screws, which is convenient for installation. In particular, the connector is provided with the thickened convex portion and two convex ribs, which increases the contact area with the screws and improves the connection strength.

[0012] 3. The thickened convex part of the connector has an outwardly convex arc surface, the shape of which is more optimized than other cross-sectional shapes, and the amount of material used is less.

[0013] 4. The connector is inserted into the guide rail as a whole and is provided with a guide groove, making it easy to install. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a front view of a connecting member in an embodiment of the utility model;

[0015] Figure 2 It is an exploded view of the connection structure between the connector and the guide rail;

[0016] Figure 3 It is the assembly drawing of the connection structure between the connector and the guide rail.

[0017] In the figure: 1, connecting piece; 2, cavity; 3, thickened convex part; 4, convex rib; 5, bottom wall; 6, top wall; 7, side wall; 8, inclined wall; 9, guide groove; 10, guide rail; 11, screw. DETAILED DESCRIPTION

[0018] The present invention is further described below through specific implementation methods.

[0019] like Figure 1 and Figure 2 As shown, a photovoltaic support rail connector of the utility model is used to be inserted into two adjacent photovoltaic support rails 10, including a top wall 6, a bottom wall 5 and two side walls 7, and the two side walls 7 are relatively arranged between the top wall 6 and the bottom wall 5 to enclose a hollow cavity 2, and the cavity 2 is respectively provided with openings at both ends in the length direction. The closed inner cavity can provide sufficient torsional rigidity for the structure.

[0020] like Figure 1 As shown, thickened protrusions 3 are respectively provided in the middle of the inner side surfaces of the two side walls 7. The thickened protrusions 3 are in the shape of long strips and extend along the length direction of the side walls 7 so as to expand the position range of the mounting screws 11 and ensure the thread engagement length.

[0021] like Figure 1As shown, the inner side surfaces of the two side walls 7 are further provided with two ribs 4, each rib 4 extends along the length direction of the side wall 7, the thickened protrusion 3 is located between the two ribs 4, and the protrusion of the two ribs 4 relative to the inner side surface of the side wall 7 is greater than the protrusion of the thickened protrusion 3 relative to the inner side surface of the side wall 7, and the gap between the two ribs 4 is adapted to the diameter of the tail of the screw 11 passing through the thickened protrusion 3 from the outside of the side wall 7 to the inside.

[0022] In this embodiment, the gap between the two ribs 4 is substantially equal to the diameter of the tail of the screw 11, so that the two ribs 4 can contact the screw 11, thereby holding the screw 11 tightly and ensuring sufficient connection strength.

[0023] like Figure 1 As shown, the thickened convex portion 3 has an outwardly convex arc surface, and the arc surface is distributed up and down at both ends in the circumferential direction. The shape of the arc surface is more optimized than other cross-sectional shapes, and the material consumption is less.

[0024] like Figure 1 As shown, a guide groove 9 is provided in the middle of the outer side surface of the two side walls 7. The guide groove 9 is in a long strip shape and extends along the length direction of the side wall 7. The guide groove 9 plays a guiding role in cooperation with the guide rail 10 and also plays a role in reducing material.

[0025] like Figure 1 As shown, the top of the two side walls 7 is an inclined wall body 8, and the spacing between the two side walls 7 at the inclined wall body 8 gradually increases from top to bottom, and the upper end of the inclined wall body 8 supports the top wall 6, and the top wall 6 and the bottom wall 5 are parallel to each other.

[0026] During construction, first, half of the length of the connector 1 is inserted into a guide rail 10 of a photovoltaic support to be connected, and screws 11 are fixed at the designated positions at both ends of the guide rail 10; then, the other end of the connector 1 is inserted into another guide rail 10 to be connected, and screws 11 are fixed at the designated positions at both ends of the guide rail 10, and the connection of the two guide rails 10 is completed. The designated position is located on the thickened protrusion 3 of the connector 1. The guide groove 9 of the connector 1 and the corresponding reinforced protrusion arranged on the inner side of the guide rail are mutually adapted and play a guiding role.

[0027] The connector 1 of the utility model has a cavity 2 that is closed on all sides, which provides sufficient torsional rigidity for the structure. The connector 1 only needs to be inserted into two adjacent photovoltaic support rails 10 and connected to the photovoltaic support rails 10 with screws 11, which is convenient to install. In particular, the connector 1 is provided with the thickened protrusion 3 and two ribs 4, which increase the contact area with the screws 11 and improve the connection strength. The thickened protrusion 3 of the connector has an outwardly convex arc surface, and the shape of the arc surface is more optimized than other cross-sectional shapes, and the amount of material used is less. The connector 1 is integrally inserted into the photovoltaic support rail 10 through the guide groove 9 provided on the connector, and the installation is easy. The cross-sectional structure of the connector is designed according to the matching photovoltaic support rail structure, the top wall 6 and the bottom wall 5 are parallel to each other, and it has a side wall 7 and an inclined wall body 8, with a simple structure and high material utilization.

[0028] The above is only a specific implementation of the present utility model, but the design concept of the present utility model is not limited to this. Any non-substantial changes to the present utility model using this concept shall be deemed as an infringement of the protection scope of the present utility model.

Claims

1. A connector for a photovoltaic support rail, characterized in that: Used to be inserted into two adjacent photovoltaic support rails, it includes a top wall, a bottom wall and two side walls, the two side walls are relatively arranged between the top wall and the bottom wall to enclose a hollow cavity, and the cavity is respectively provided with openings at both ends in the length direction; the middle part of the inner side surfaces of the two side walls is respectively provided with a thickened convex portion, the thickened convex portion is in the shape of an elongated strip, and extends along the length direction of the side wall; the inner side surfaces of the two side walls are also respectively provided with two ribs, each rib extends along the length direction of the side wall, the thickened convex portion is located between the two ribs, and the protrusion of the two ribs relative to the inner side surface of the side wall is greater than the protrusion of the thickened convex portion relative to the inner side surface of the side wall, and the gap between the two ribs is adapted to the diameter of the tail of the screw passing through the thickened convex portion from the outside of the side wall to the inside.

2. A photovoltaic support rail connector according to claim 1, characterized in that: The thickened convex portion has an outwardly convex arc surface, and the arc surface is distributed up and down at both ends in the circumferential direction.

3. A photovoltaic support rail connector according to claim 1, characterized in that: A guide groove is provided in the middle of the outer side surfaces of the two side walls. The guide groove is in a long strip shape and extends along the length direction of the side walls.

4. A photovoltaic support rail connector according to claim 1, 2 or 3, characterized in that: The tops of the two side walls are inclined wall bodies, the spacing between the two side walls at the inclined wall bodies gradually increases from top to bottom, and the upper ends of the inclined wall bodies bear the top wall.

5. The photovoltaic support rail connector according to claim 1, characterized in that: The top wall and the bottom wall are parallel to each other.

Citation Information

Patent Citations

  • Guide rail connecting piece for solar panel installation

    CN218940984U