Oil-water adding system of chopper mixer
By designing an oil and water addition system including oil tanks, water tanks, flowmeters and PLC controllers on the chopper, the problems of low oil and water addition efficiency and difficult to control in the existing technology are solved, and the precise control of oil and water addition amount and the improvement of the chopping effect are achieved.
Patent Information
- Application Number
- CN202421504082.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing chopping mixers are less efficient during the oil-water addition process, and the amount of oil-water addition is difficult to accurately control, which affects the chopping effect.
An oil and water addition system including oil tanks, water tanks, flow meters and PLC controllers is designed to achieve accurate control of oil and water addition through a liquid worm gear flow meter and flow regulating valve.
It realizes precise control of the amount of oil and water addition, improves the efficiency of oil and water mixing, and thus improves the chopping effect of the chopping mixer.
Smart Images

Figure CN222751309U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of food machinery, in particular to an oil and water adding system of a chopping and mixing machine. Background Art
[0002] The chopper is a key equipment in the meat production process. The high-speed rotating chopper can chop the raw meat into a fine paste and mix other auxiliary materials evenly. It is an indispensable meat processing machine for hotels, restaurants, canteens, meat processing plants, etc. The chopper can chop the meat and auxiliary materials into meat filling or meat paste in a short time, and can also mix the meat, auxiliary materials and water into a uniform emulsion.
[0003] During the chopping process of the chopping machine, the role of adding water is mainly to lubricate and cool down. During the chopping process, water can help the materials flow and mix better, making the minced meat more delicate and improving the taste and quality of the product. At the same time, water can also absorb the heat in the materials, causing them to deteriorate or affect the taste. The main purpose of adding oil is to improve the texture and taste of the product. Oil can increase the lubricity of minced meat, making it smoother and more delicious. In addition, oil can also help form a network structure to improve the water retention and stability of the product, making it less likely to lose water during subsequent processing and storage, and maintaining better quality. Water and oil can interact with components such as protein in the minced meat during the chopping process to form a more stable emulsified system and improve the uniformity and stability of the product.
[0004] The amount and ratio of oil and water need to be determined according to the specific materials, process requirements and product characteristics. Too much water or oil may cause the product texture to be too soft or greasy, while too little may not achieve the desired effect. In actual operation, it is crucial to reasonably control the amount of oil and water added for the chopping effect. Existing chopping machines usually add oil and water manually, which is inefficient and difficult to control the amount. Therefore, it is necessary to develop an oil and water adding system for chopping machines that can control the amount and has high efficiency. Utility Model Content
[0005] The utility model aims to overcome the shortcomings of the prior art and provide an oil-water adding system for a chopping machine, which realizes accurate control of the amount of oil and water added and improves the chopping effect.
[0006] The technical solution adopted by the utility model to solve the technical problem is:
[0007] An oil-water adding system for a chopping machine comprises: an oil tank, an oil pipe, a PLC controller, a first liquid worm flowmeter, a first flow regulating valve, a chopping pot, a second flow regulating valve, a second liquid worm flowmeter, a water tank and a water pipe, wherein the oil tank is connected to the chopping pot through the oil pipe, and the first liquid worm flowmeter and the first flow regulating valve are sequentially installed on the oil pipe; the water tank is connected to the chopping pot through the water pipe, and the second liquid worm flowmeter and the second flow regulating valve are sequentially installed on the water pipe; signals of the first liquid worm flowmeter, the first flow regulating valve, the second flow regulating valve and the second liquid worm flowmeter are introduced into the PLC controller through lines.
[0008] Furthermore, the oil-water adding system of the chopper also includes an oil regulating valve and a water regulating valve, and the compressed air is divided into two paths, one path passes through the oil regulating valve and is connected to the oil tank through an air pipe, and the other path passes through the water regulating valve and is connected to the water tank through an air pipe.
[0009] Furthermore, the oil regulating valve and the water regulating valve are self-supporting regulating valves.
[0010] Furthermore, the oil quantity regulating valve and the water quantity regulating valve are both pneumatic regulating valves, an oil tank pressure gauge is installed on the oil tank, and a water tank pressure gauge is installed on the water tank. The signals of the oil quantity regulating valve, water quantity regulating valve, oil tank pressure gauge and water tank pressure gauge are introduced into the PLC controller through lines.
[0011] Furthermore, the oil tank and the water tank both have visual windows.
[0012] Furthermore, the oil tank and the water tank both have a liquid adding port.
[0013] Furthermore, the first flow regulating valve and the second flow regulating valve are both pneumatic regulating valves.
[0014] The advantages and positive effects of the utility model are:
[0015] The utility model installs a first liquid worm flowmeter and a first flow regulating valve on the oil pipe; and installs a second liquid worm flowmeter and a second flow regulating valve on the water pipe. The PLC controller can adjust and control the closing of the first flow regulating valve and the second flow regulating valve according to the readings of the first liquid worm flowmeter and the second liquid worm flowmeter, thereby accurately controlling the addition amount and proportion of oil and water, improving the oil-water mixing efficiency, and thus improving the chopping effect of the chopping machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the oil-water adding system of the chopping machine of Example 1;
[0017] Figure 2 Schematic diagram of the oil-water adding system of the chopping machine of Example 2.
[0018] Among them, 1-oil quantity regulating valve, 2-oil tank, 3-PLC controller, 4-first liquid worm flowmeter, 5-first flow regulating valve, 6-oil pipe, 7-water pipe, 8-chopping pot, 9-second flow regulating valve, 10-second liquid worm flowmeter, 11-water tank, 12-water quantity regulating valve, 13-oil tank pressure gauge, 14-water tank pressure gauge. DETAILED DESCRIPTION
[0019] The present invention will be further described in detail below through specific embodiments. The following embodiments are merely descriptive and not restrictive, and the protection scope of the present invention cannot be limited by them.
[0020] Example 1
[0021] like Figure 1 The oil-water adding system of a chopping machine shown includes an oil quantity regulating valve 1, an oil tank 2, an oil pipe 6, a PLC controller 3, a first liquid worm flowmeter 4, a first flow regulating valve 5, a chopping pot 8, a second flow regulating valve 9, a second liquid worm flowmeter 10, a water tank 11, a water pipe 7 and a water quantity regulating valve 12.
[0022] The oil regulating valve 1 and the water regulating valve 12 are both self-supporting regulating valves, which can be closed according to the pressure. The first flow regulating valve 5 and the second flow regulating valve 9 are both pneumatic regulating valves.
[0023] The oil tank 2 and the water tank 11 are used to store liquids, and both have visual windows and liquid adding ports, so that the remaining amount of oil and water can be monitored in real time, and replenished in time through the liquid adding ports when insufficient.
[0024] The oil tank 2 is connected to the chopping pot 8 through the oil pipe 6, and the first liquid worm flowmeter 4 and the first flow regulating valve 5 are sequentially installed on the oil pipe 6; the water tank 11 is connected to the chopping pot 8 through the water pipe 7, and the second liquid worm flowmeter 10 and the second flow regulating valve 9 are sequentially installed on the water pipe 7. The PLC controller 3 can preset the amount of oil and water added. The PLC controller 3 is connected to the first liquid worm flowmeter 4, the first flow regulating valve 5, the second flow regulating valve 9 and the second liquid worm flowmeter 10 through the line, and adjusts the closing of the first flow regulating valve 5 and the second flow regulating valve 9 according to the feedback signals of the first liquid worm flowmeter 4 and the second liquid worm flowmeter 10 to realize the automatic addition of oil and water.
[0025] Compressed air provides pressure for oil and water transportation. The compressed air is divided into two paths. One path passes through the oil quantity regulating valve 1 and is connected to the oil tank 2 through an air pipe, providing pressure for the liquid in the oil tank 2 to enter the chopping pot 8; the other path of compressed air provides pressure for the liquid in the water tank 11 to enter the chopping pot 8.
[0026] Example 2
[0027] like Figure 2 The oil-water adding system of a chopping machine shown in the figure is different from that of the embodiment 1 in that it also includes an oil tank pressure gauge 13 and a water tank pressure gauge 14. The oil regulating valve 1 and the water regulating valve 12 are both pneumatic regulating valves. An oil tank pressure gauge 13 is installed on the oil tank 2, and a water tank pressure gauge 14 is installed on the water tank 11. The signals of the oil regulating valve 1, the water regulating valve 12, the oil tank pressure gauge 13 and the water tank pressure gauge 14 are introduced into the PLC controller 3 through the line. The PLC controller 3 can adjust the opening and closing of the oil regulating valve 1 and the water regulating valve 12 according to the signal feedback of the oil tank pressure gauge 13 and the water tank pressure gauge 14, so as to provide power for oil and water transportation.
[0028] The use of the utility model:
[0029] When the oil-water adding system of the chopping machine adds oil and water, the PLC controller 3 presets the amount of oil and water added, and adjusts the closure of the first flow regulating valve 5 and the second flow regulating valve 9 according to the real-time monitoring signal of the oil and water added amount by the first liquid worm flowmeter 4 and the second liquid worm flowmeter 10 to control the amount of oil and water added, thereby achieving precise control of the amount of oil and water added and ensuring uniform mixing of oil and water during meat processing.
[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the concept of the present invention, which all fall within the scope of protection of the present invention.
Claims
1. An oil-water adding system for a chopping machine, characterized in that: include: An oil tank (2), an oil pipe (6), a PLC controller (3), a first liquid worm flowmeter (4), a first flow regulating valve (5), a chopping pot (8), a second flow regulating valve (9), a second liquid worm flowmeter (10), a water tank (11) and a water pipe (7); the oil tank (2) is connected to the chopping pot (8) via the oil pipe (6), and the first liquid worm flowmeter (4) and the first flow regulating valve (5) are sequentially installed on the oil pipe (6); the water tank (11) is connected to the chopping pot (8) via the water pipe (7), and the second liquid worm flowmeter (10) and the second flow regulating valve (9) are sequentially installed on the water pipe (7); and the signals of the first liquid worm flowmeter (4), the first flow regulating valve (5), the second flow regulating valve (9) and the second liquid worm flowmeter (10) are introduced into the PLC controller (3) through lines.
2. The oil-water adding system of the chopping machine according to claim 1, characterized in that: The oil-water adding system of the chopping machine further comprises an oil regulating valve (1) and a water regulating valve (12), wherein the compressed air is divided into two paths, one path passing through the oil regulating valve (1) and connected to the oil tank (2) via an air pipe, and the other path passing through the water regulating valve (12) and connected to the water tank (11) via an air pipe.
3. The oil-water adding system of the chopping machine according to claim 2, characterized in that: The oil quantity regulating valve (1) and the water quantity regulating valve (12) are self-supporting regulating valves.
4. The oil-water adding system of the chopping machine according to claim 2, characterized in that: The oil quantity regulating valve (1) and the water quantity regulating valve (12) are both pneumatic regulating valves. An oil tank pressure gauge (13) is installed on the oil tank (2), and a water tank pressure gauge (14) is installed on the water tank (11). Signals of the oil quantity regulating valve (1), the water quantity regulating valve (12), the oil tank pressure gauge (13) and the water tank pressure gauge (14) are introduced into the PLC controller (3) through lines.
5. The oil-water adding system of the chopping machine according to any one of claims 1 to 4, characterized in that: The oil tank (2) and the water tank (11) both have visual windows.
6. The oil-water adding system of the chopping machine according to claim 5, characterized in that: The oil tank (2) and the water tank (11) both have a liquid adding port.
7. The oil-water adding system of the chopping machine according to claim 5, characterized in that: The first flow regulating valve (5) and the second flow regulating valve (9) are both pneumatic regulating valves.