Automatic cleaning device for inclined tube sedimentation tank
By designing an automatic cleaning device, the inclined pipe sedimentation tank is automatically cleaned using bottom-up air flushing technology, which solves the problem of mud accumulation and blockage, and improves the cleaning efficiency and stability of the sedimentation tank.
Patent Information
- Application Number
- CN202421543689.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing inclined pipe sedimentation tanks often affect the sewage treatment effect due to mud accumulation during operation. The existing cleaning methods are time-consuming and labor-intensive and inefficient.
An automatic cleaning device is designed, including a driving mechanism, truss and a flushing mechanism. The inclined pipe sedimentation tank and inclined pipe are automatically cleaned by bottom-up air rushing to avoid blind spots and ensure the comprehensiveness and efficiency of cleaning.
It realizes automatic cleaning without dead corners when the inclined pipe sedimentation tank is operated normally, and the mud accumulation problem is solved to the greatest extent and ensure the continuous and stable work of the sedimentation tank.
Smart Images

Figure CN222752624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cleaning device for a sedimentation tank, in particular to an automatic cleaning device for an inclined tube sedimentation tank. Background Art
[0002] Inclined tube (plate) sedimentation tank is a sedimentation tank with inclined tubes (plates) in the sedimentation area, mainly used for sewage treatment. Its working principle is to use the inclined tube (plate) as a sedimentation layer, through the water flow and particle sedimentation in the inclined tube, the suspended matter in the sewage is precipitated in the inclined tube and discharged from the mud discharge channel at the bottom of the tank, so as to achieve the purpose of purifying water quality.
[0003] The inclined tube sedimentation tank has the advantages of high sedimentation efficiency, small footprint, and good treatment effect, so it has been widely used in various industrial wastewater treatment. At the same time, the design and operation of the inclined tube sedimentation tank are relatively simple, easy to realize automatic management, and reduce operating costs. In addition, the inclined tube sedimentation tank can also be combined with other water treatment processes, such as grilles, regulating tanks, aeration tanks, etc., to form a complete water treatment system to improve the purification effect of water quality.
[0004] However, the inclined tube sedimentation tank also has its own structural limitations. During operation, there is often a problem of sludge accumulation and blockage, which affects the sewage treatment effect. The common method of dealing with sludge accumulation and blockage is to regularly drain all the water in the inclined tube sedimentation tank, and then flush water from the top of the tank to the bottom to clean the inclined tube and the sludge in the tank. This cleaning method is time-consuming and labor-intensive, inefficient, and affects the normal operation of the inclined tube sedimentation tank. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an automatic cleaning device for an inclined tube sedimentation tank in view of the deficiencies in the prior art. The device can perform air flushing from bottom to top when the inclined tube sedimentation tank is operating normally, automatically clean the inclined tube sedimentation tank and the inclined tube, avoid dead corners, solve the mud accumulation problem of the inclined tube sedimentation tank to the greatest extent, and ensure the continuous and stable operation of the inclined tube sedimentation tank.
[0006] The technical solution adopted by the utility model to solve the above technical problems is: an automatic cleaning device for an inclined tube sedimentation tank, comprising a driving mechanism, a truss and a flushing mechanism, the truss is arranged below the inclined tube in the inclined tube sedimentation tank, a slide groove is horizontally arranged in the inclined tube sedimentation tank, a pulley is installed on the truss, and the pulley can be slidably embedded in the slide groove, the flushing mechanism comprises a main pipe and a plurality of branch pipes, the main pipe and the plurality of branch pipes are horizontally fixed on the truss respectively, the main pipe is communicated with an external air supply mechanism, the plurality of branch pipes are respectively communicated with the main pipe, and a plurality of air holes are evenly opened at the bottom of each of the branch pipes, a reciprocating rod is connected to the output end of the driving mechanism, the reciprocating rod is connected to the truss via a connecting plate, and the driving mechanism is used to drive the truss to reciprocate along the slide groove through the reciprocating rod.
[0007] The utility model automatic cleaning device can perform air flushing from bottom to top when the inclined tube sedimentation tank is operating normally, and automatically clean the inclined tube sedimentation tank and the inclined tube. When in use, the driving mechanism drives the truss and the flushing mechanism to move back and forth along the slideway as a whole through the reciprocating rod, and at the same time, the external air supply mechanism supplies air to the main pipe. After the gas enters the plurality of branch pipes from the main pipe, it overflows from the air holes at the bottom of the plurality of branch pipes and enters the water body in the inclined tube sedimentation tank, thereby realizing air flushing of the inclined tube sedimentation tank and the inclined tube, and achieving the purpose of automatic cleaning without dead angles.
[0008] Preferably, the driving mechanism comprises a reduction motor, a crank, a first connecting rod, a first tripod, a second connecting rod and a second tripod. The reduction motor is mounted on the top of the outer wall of one side of the inclined tube sedimentation tank. The reduction motor, the crank, the first connecting rod, the first tripod, the second connecting rod and the reciprocating rod are hinged in sequence. The second tripod is fixed to the lower part of the outer wall of one side of the inclined tube sedimentation tank. The second tripod is hinged to the first tripod. The driving mechanism adopts the above design, which has a simple and reliable structure. When working, the power of the reduction motor is transmitted to the reciprocating rod via the crank, the first connecting rod, the first tripod and the second connecting rod in sequence, and the truss is driven to move back and forth along the slide groove by the reciprocating rod.
[0009] As a further preferred embodiment, a positioning sleeve is horizontally installed on one side wall of the inclined tube sedimentation tank, a sealing sleeve is embedded in the positioning sleeve, the outer end of the reciprocating rod passes through the sealing sleeve and is hinged to the second connecting rod, and the inner end of the reciprocating rod is hinged to the connecting plate. The positioning sleeve cooperates with the sealing sleeve to position, guide and seal the reciprocating motion of the reciprocating rod. The sealing sleeve can be made of wear-resistant material.
[0010] Preferably, the main pipe is fixed at the middle of the truss, and the plurality of branch pipes are symmetrically arranged on both sides of the main pipe to achieve uniform and stable air flushing and cleaning effects.
[0011] Preferably, a plurality of pulleys are symmetrically installed on both sides of the moving direction of the truss, the number of the chutes is two, the two chutes are symmetrically set up in the inclined tube sedimentation tank, and a plurality of pulleys are arranged in each chute.
[0012] As a further preference, four positioning wheels are symmetrically installed on both sides of the moving direction of the truss, and two of the positioning wheels are slidably embedded in each of the chutes, and the wheel surface of each positioning wheel contacts the longitudinal surface of the chutes, and the wheel surface of each pulley contacts the bottom surface of the chutes. Since there is a lot of sediment in the inclined tube sedimentation tank, the truss may get stuck in the moving direction during the reciprocating movement along the chutes, and the four positioning wheels can prevent it from getting stuck. Since the directions of the four positioning wheels and several pulleys are different, when a pulley is stuck, the four positioning wheels can still move along the chutes, thereby ensuring the smoothness of the reciprocating movement of the truss and preventing the truss from swinging away from the moving direction.
[0013] Compared with the prior art, the utility model has the following advantages: the utility model automatic cleaning device can perform air flushing from bottom to top when the inclined tube sedimentation tank is operating normally, and automatically clean the inclined tube sedimentation tank and the inclined tube. When in use, the driving mechanism drives the truss and the flushing mechanism to move back and forth along the slideway as a whole through the reciprocating rod, and at the same time, the external air supply mechanism supplies air to the main pipe. After the gas enters the plurality of branch pipes from the main pipe, it overflows from the air holes at the bottom of the plurality of branch pipes and enters the water body in the inclined tube sedimentation tank, thereby realizing air flushing of the inclined tube sedimentation tank and the inclined tube, achieving the purpose of automatic cleaning without dead angles, solving the mud accumulation problem of the inclined tube sedimentation tank to the greatest extent, and ensuring the continuous and stable operation of the inclined tube sedimentation tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the effect after the automatic cleaning device in the embodiment is installed;
[0015] Figure 2 for Figure 1 Middle AA section view;
[0016] Figure 3 for Figure 1 Middle BB section view;
[0017] Figure 4 for Figure 1 Middle C-direction view;
[0018] Figure 5 for Figure 1 Enlarged view of point D in the middle;
[0019] The specific reference numerals in the figure are as follows:
[0020] 1-truss, 11-pulley, 12-positioning wheel, 2-inclined tube sedimentation tank, 21-inclined tube, 22-chute, 23-positioning sleeve, 24-sealing sleeve, 31-main pipe, 32-branch pipe, 33-air hole, 40-reciprocating rod, 41-reduction motor, 42-crank, 43-first connecting rod, 44-first tripod, 45-second connecting rod, 46-second tripod, 47-connecting plate. DETAILED DESCRIPTION
[0021] The present invention will be described in further detail below in conjunction with the accompanying drawings.
[0022] The automatic cleaning device of the inclined tube sedimentation tank of the embodiment, such as Figure 1 to Figure 5 As shown, it includes a driving mechanism, a truss 1 and a flushing mechanism. The truss 1 is arranged below the inclined tube 21 in the inclined tube sedimentation tank 2. A slide groove 22 is horizontally arranged in the inclined tube sedimentation tank 2. A pulley 11 is installed on the truss 1. The pulley 11 can be slidably embedded in the slide groove 22. The flushing mechanism includes a main pipe 31 and a plurality of branch pipes 32. The main pipe 31 and the plurality of branch pipes 32 are respectively fixed horizontally on the truss 1. The main pipe 31 is communicated with an external air supply mechanism (not shown in the figure). The plurality of branch pipes 32 are respectively communicated with the main pipe 31. The main pipe 31 is fixed in the middle of the truss 1. The plurality of branch pipes 32 are symmetrically arranged on both sides of the main pipe 31. A plurality of air holes 33 are evenly opened at the bottom of each branch pipe 32. A reciprocating rod 40 is connected to the output end of the driving mechanism. The reciprocating rod 40 is connected to the truss 1 through a connecting plate 47. The driving mechanism is used to drive the truss 1 to reciprocate along the slide groove 22 through the reciprocating rod 40.
[0023] In this embodiment, the driving mechanism includes a reduction motor 41, a crank 42, a first connecting rod 43, a first tripod 44, a second connecting rod 45 and a second tripod 46. The reduction motor 41 is mounted on the top of the outer wall of one side of the inclined tube sedimentation tank 2. The reduction motor 41, the crank 42, the first connecting rod 43, the first tripod 44, the second connecting rod 45 and the reciprocating rod 40 are hinged in sequence. The second tripod 46 is fixed to the lower part of the outer wall of one side of the inclined tube sedimentation tank 2, and the second tripod 46 is hinged to the first tripod 44.
[0024] In this embodiment, a positioning sleeve 23 is horizontally installed on one side wall of the inclined tube sedimentation tank 2, and a sealing sleeve 24 is embedded in the positioning sleeve 23. The outer end of the reciprocating rod 40 passes through the sealing sleeve 24 and is hinged to the second connecting rod 45, and the inner end of the reciprocating rod 40 is hinged to the connecting plate 47.
[0025] In this embodiment, four positioning wheels 12 are symmetrically installed on both sides of the moving direction of the truss 1, and two positioning wheels 12 are slidably embedded in each slide groove 22. The wheel surface of each positioning wheel 12 contacts the longitudinal surface of the slide groove 22, and the wheel surface of each pulley 11 contacts the bottom surface of the slide groove 22.
[0026] When the automatic cleaning device of the above-mentioned inclined tube sedimentation tank is in use, the driving mechanism drives the truss 1 and the flushing mechanism as a whole to reciprocate along the slide 22 through the reciprocating rod 40, and at the same time the external air supply mechanism supplies air to the main pipe 31. After the gas enters the plurality of branch pipes 32 from the main pipe 31, it overflows from the air holes 33 at the bottom of the plurality of branch pipes 32 and enters the water body in the inclined tube sedimentation tank 2, thereby realizing air flushing of the inclined tube sedimentation tank 2 and the inclined tube 21, and achieving the purpose of automatic cleaning without dead ends.
Claims
1. An automatic cleaning device for an inclined tube sedimentation tank, characterized in that: It includes a driving mechanism, a truss and a flushing mechanism, the truss is arranged below the inclined tube in the inclined tube sedimentation tank, a slide groove is horizontally arranged in the inclined tube sedimentation tank, a pulley is installed on the truss, and the pulley can be slidably embedded in the slide groove, the flushing mechanism includes a main pipe and a plurality of branch pipes, the main pipe and the plurality of branch pipes are horizontally fixed on the truss respectively, the main pipe is communicated with an external air supply mechanism, the plurality of branch pipes are communicated with the main pipe respectively, a plurality of air holes are evenly opened at the bottom of each branch pipe, a reciprocating rod is connected to the output end of the driving mechanism, the reciprocating rod is connected to the truss via a connecting plate, and the driving mechanism is used to drive the truss to reciprocate along the slide groove through the reciprocating rod.
2. The automatic cleaning device for an inclined tube sedimentation tank according to claim 1, characterized in that: The driving mechanism includes a reduction motor, a crank, a first connecting rod, a first tripod, a second connecting rod and a second tripod. The reduction motor is mounted on the top of the outer wall of one side of the inclined tube sedimentation tank. The reduction motor, crank, first connecting rod, first tripod, second connecting rod and reciprocating rod are hinged in sequence. The second tripod is fixed to the lower part of the outer wall of one side of the inclined tube sedimentation tank, and the second tripod is hinged to the first tripod.
3. The automatic cleaning device for an inclined tube sedimentation tank according to claim 2, characterized in that: A positioning sleeve is horizontally installed on one side wall of the inclined tube sedimentation tank, a sealing sleeve is embedded in the positioning sleeve, the outer end of the reciprocating rod passes through the sealing sleeve and is hinged to the second connecting rod, and the inner end of the reciprocating rod is hinged to the connecting plate.
4. The automatic cleaning device for an inclined tube sedimentation tank according to claim 1, characterized in that: The main pipe is fixed at the middle of the truss, and the plurality of branch pipes are symmetrically arranged on both sides of the main pipe.
5. The automatic cleaning device for an inclined tube sedimentation tank according to claim 1, characterized in that: A plurality of pulleys are symmetrically installed on both sides of the moving direction of the truss, the number of the chute is two, the two chute are symmetrically set up in the inclined tube sedimentation tank, and a plurality of pulleys are arranged in each chute.
6. The automatic cleaning device for an inclined tube sedimentation tank according to claim 5, characterized in that: Four positioning wheels are symmetrically installed on both sides of the moving direction of the truss, and two positioning wheels are slidably embedded in each of the slide grooves. The wheel surface of each positioning wheel contacts the longitudinal surface of the slide groove, and the wheel surface of each pulley contacts the bottom surface of the slide groove.