Novel dust removal equipment in tunnel
By designing a new type of in-tunnel dust removal equipment including collection bins, processing cabinets, fan bins and control sections, the existing equipment has solved the problem of high cost, complex structure and inability to effectively collect and recover dust, and achieved efficient and environmentally friendly dust treatment effect.
Patent Information
- Application Number
- CN202421571435.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The dust removal equipment in existing tunnels is costly and complex in structure, so it is impossible to effectively collect and recover dust in the tunnel, and the treatment method causes pollution to the environment.
A new type of dust removal equipment in the tunnel is designed, including a collection bin, a processing cabinet, a fan bin and a control section. The dust collection and preliminary treatment are realized through components such as the air collection bend pipe, a dust collection section and a spray section, and further dust reduction and separation are carried out through high-pressure spray head and bag dust removal equipment.
It realizes a large-scale collection and treatment of dust and smoke in the tunnel, avoids environmental pollution, reduces energy consumption and costs, and improves treatment efficiency.
Smart Images

Figure CN222752859U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tunnel cleaning equipment, and in particular relates to a novel tunnel dust removal equipment. Background Art
[0002] During the construction and use of tunnels, especially during the construction process, large areas of dust often appear. For example, during the finishing of prefabricated concrete parts and the grinding operations in the tunnel, this harsh dust environment is particularly obvious. The current treatment measure is to transport the dust outward over long distances through ventilation equipment. This method requires a lot of energy and the layout of long ventilation ducts, and the cost is high in actual use. Furthermore, during the use of tunnels, when encountering vehicle accidents, the leaked dangerous gases must be adsorbed during the treatment of some dangerous goods transport vehicles. The purpose is to reduce the impact of dangerous goods on the environment. However, most of the existing treatment methods are external dilution, which is diverted into the atmosphere through ventilation equipment and naturally absorbed by the atmosphere. This method pollutes the environment.
[0003] Currently, there is a mobile smoke purifier on the market, with the utility model patent publication number CN 108889061 B. This smoke purifier recycles dust and smoke by linking multiple purifiers. However, this recycling device cannot realize centralized dust recovery and treatment, and can only realize the replacement of purifiers. In addition, its structure is complicated, and its production, promotion and use costs are too high.
[0004] In view of the shortcomings of the existing technology, as a technical worker in this field, the technical problem that needs to be solved is: to design an improved version of a new type of dust removal equipment in the tunnel, which can process and filter the smoke and dust in the tunnel, collect and recycle the solid dust, and avoid pollution to the environment. Summary of the invention
[0005] In view of the shortcomings of the prior art mentioned above, the utility model proposes a novel dust removal equipment in the tunnel, which is designed with a vehicle-mounted filter unit. This filter unit can filter and initially treat the gas, thereby minimizing the damage of dust and gas to the environment and people in the tunnel.
[0006] The technical solution adopted by the utility model to solve its technical problems is:
[0007] A novel dust removal device in a tunnel, which includes a collection bin and a processing cabinet as well as a fan bin and a control section;
[0008] The collection bin is connected to the processing cabinet, a driving turntable is plugged on the collection bin, an air collecting curved pipe is arranged on the upper part of the driving turntable, a driving motor is arranged on the turntable assembly, and a driving gear is arranged on the driving end of the driving motor to drive the air collecting curved pipe to rotate;
[0009] The processing cabinet is provided with a dust collecting section and a spraying section, and the spraying section is provided with a high-pressure pipeline and a high-pressure spraying head;
[0010] A support plate is provided in the dust collecting section, and a plurality of dust collecting bags are evenly distributed vertically on the support plate, and a plurality of high-voltage pulse tubes are provided corresponding to each row or column of dust collecting bags; a partition is provided between the dust collecting section and the spraying section, and a through hole is provided at the bottom of the partition, and the bottom of the support plate is connected with the inside of the collection bin through the through hole;
[0011] The fan compartment is arranged at the rear side of the processing cabinet, an exhaust port is arranged on the fan compartment and is connected with the area above the dust bag, and a motor and a control module are arranged on the control section.
[0012] The lower part of the wind collecting curved pipe is provided with a plug-in section, and a plug-in interface is provided on the top surface of the collecting bin to match the plug-in section. A sealing component and a rotating bearing are provided between the plug-in interface and the plug-in section.
[0013] The upper end of the wind collecting curved pipe is provided with a bell-mouth outer cover, and the bell-mouth outer cover is connected to the upper end of the wind collecting curved pipe through a flange.
[0014] The high-pressure pipeline is arranged in multiple layers of spiral stacking, and a plurality of high-pressure nozzles are arranged on each layer of the high-pressure pipeline.
[0015] A fixing seat is arranged on the top surface of the collecting bin, and the driving motor is fixed by the fixing seat. A limit plate is also arranged on the top surface of the collecting bin, and a limit sensor is arranged on the wind collecting curved pipe in coordination with the limit plate.
[0016] Two groups of wind collecting curved pipes and driving motors are symmetrically arranged on the top surface of the collecting bin, and the dust collecting operation on the left and right sides of the dust removal equipment in the tunnel is respectively realized through the two groups of wind collecting curved pipes.
[0017] A diverter cone cap is provided on the bottom surface of the dust collecting section, which guides the dust collected by vibration under the support plate to the left and right sides of the dust removal equipment in the tunnel. A collecting port is provided on the side wall of the dust collecting section box, and the internal dust impurities are discharged and cleaned through the collecting port.
[0018] The utility model has the following beneficial effects: through the above design, the utility model is provided with a collecting bin and a processing cabinet as well as a fan bin and a control section; the collecting bin is connected with the processing cabinet, and a driving turntable is plugged on the collecting bin, and an air collecting curved pipe is provided on the upper part of the driving turntable, and a driving motor is provided on the turntable assembly, and a driving gear is provided on the driving end of the driving motor to drive the air collecting curved pipe to rotate; a dust collecting section and a spray section are provided in the processing cabinet, and a high-pressure pipe and a high-pressure spray head are provided in the spray section; a support plate is provided in the dust collecting section, and a plurality of dust collecting bags are vertically evenly distributed on the support plate, and a plurality of high-pressure pulse tubes are provided corresponding to each row or column of dust collecting bags; a partition is provided between the dust collecting section and the spray section, and a through hole is provided at the bottom of the partition, and the bottom of the support plate is connected with the inside of the collecting bin through the through hole; the fan bin is provided at the rear side of the processing cabinet, and an exhaust port is provided on the fan bin to communicate with the area above the dust collecting bag. After the above structural arrangement, the utility model can realize the large-scale collection of dust and smoke, and can perform drug or water atomization spraying on the dust and smoke to absorb toxic and harmful gases in the smoke, and can perform preliminary dust reduction treatment at the same time. After the spraying is completed, the gas and dust particles are completely separated by the bag dust removal equipment, and it is equipped with a solid impurity removal device to perform bottom cleaning of solid impurities.
[0019] The utility model has a novel structural design, can be installed on a trailer and used in a mobile manner in a tunnel, has a high dust and smoke treatment efficiency, and is an ideal new type of dust removal equipment in a tunnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the internal structure of the utility model from a top view;
[0023] Figure 3 It is a schematic diagram of the internal cross-sectional structure of the dust collecting section;
[0024] Figure 4 It is a schematic diagram of the cross-sectional structure of the collection bin;
[0025] Figure 5 for Figure 3 A schematic diagram of the enlarged structure of the middle A area;
[0026] Figure 6 for Figure 4 A schematic diagram of the structure of the middle B region;
[0027] Figure 7 This is a schematic diagram of the use state of the utility model;
[0028] In the figure, 1, collecting bin, 11, limit plate, 12, driving motor, 13, plug interface, 14, T-slot, 2, processing cabinet, 21, collecting port, 3, wind collecting elbow, 31, bell mouth outer cover, 32, reinforcement plate, 33, driving turntable, 34, limit sensor, 35, plug-in section, 36, rotating bearing, 4, fan bin, 41, exhaust port, 5, control section, 6, spray section, 61, high-pressure main pipeline, 62, high-pressure spray pipe, 63, high-pressure nozzle, 7, dust collecting section, 70, top cover support part, 71, pulse tube support frame, 72, pulse high-pressure tube, 721, locking part, 73, support plate, 74, dust filter bag, 75, dust filter bag fixing hole, 8, truck, 9, top cover. DETAILED DESCRIPTION
[0029] The utility model is further described below through an implementation method. As shown in the accompanying drawings, the following description is only an exemplary explanation. Those skilled in the art can make further structural improvements based on the following explanation. The scope of protection of this patent shall be based on the scope recorded in the claims.
[0030] Embodiment 1:
[0031] A novel dust removal device for tunnels, as shown in the attached drawings, comprises a collection bin 1, a processing cabinet 2, a fan bin 4 and a control section 5.
[0032] The collecting bin 1 is connected to the processing cabinet 2. The height of the collecting bin 2 is designed to be shorter than that of the processing cabinet 2. Usually, an air collecting curved pipe 3 is inserted into the collecting bin 2. An excessively high air collecting curved pipe 3 will affect the use of the new type of dust removal equipment in tunnels with height restrictions.
[0033] like Figure 1 , 2 As shown in Figure 6, a plug-in section 35 is provided at the lower part of the wind collecting bent pipe 3, and a plug-in interface 13 is provided on the top surface of the collecting bin 2 to cooperate with the plug-in section 35. To facilitate rotation, the plug-in section 35 and the plug-in interface 13 are both designed to be circular structures, and a T-slot 14 is provided inside the plug-in interface 13. A sealing component is provided in the T-slot 14. In this embodiment, such a sealing component can adopt a rubber ring or a nylon wear-resistant ring, which not only ensures the sealing of the wind collecting bent pipe 3 and the plug-in interface 13 after assembly, but also must ensure that the two rotate smoothly and have high wear resistance.
[0034] A rotating bearing is also arranged between the top surface of the plug-in interface 13 and the plug-in section 35. The specific structure is that a circle of driving turntable 33 is welded on the plug-in section 35, and the outer periphery of the driving turntable 33 is provided with teeth; a motor fixing seat is vertically arranged on the top surface of the collecting bin 1, and a driving motor 12 is arranged through the motor fixing seat. In this embodiment, the driving motor adopts an electric motor. A driving gear is arranged at the bottom of the driving motor 12, and the driving gear is meshed with the teeth arranged on the outer periphery of the driving turntable 33 to realize the rotation of the wind collecting curved pipe 3. Further, a bell mouth outer cover 31 is arranged on the upper end of the wind collecting curved pipe 3, and the bell mouth outer cover 31 is connected to the upper end of the wind collecting curved pipe 3 through a flange; the utility model symmetrically arranges two groups of wind collecting curved pipes 3 and driving motors 12 on the top surface of the collecting bin 1, and the dust collecting operation on the left and right sides of the dust removal equipment in the tunnel is realized respectively through the two groups of wind collecting curved pipes 3, and the change and adjustment of the dust collecting position can be realized by swinging left and right.
[0035] Furthermore, the left-right swing adjustment structure of the air collecting bend 3 disclosed above does not swing infinitely during actual operation, that is, the air collecting bend 3 has a certain adjustment range. In this embodiment, a limit plate 11 is provided on the top surface of the collecting bin 1 corresponding to each air collecting bend 3, and a limit sensor 34 is provided on each driving turntable 33. The limit plate 11 and the limit sensor 34 cooperate with each other to realize the constraint of the swing angle of the air collecting bend 3.
[0036] The utility model is provided with a dust collecting section 7 and a spraying section 6 in the processing cabinet 2. Theoretically, the spraying section 6 is limitedly arranged in front of the dust collecting section 7. When treating some toxic and harmful gases, chemical adsorption can be first performed through the spraying section 6 to reduce the harm to a minimum.
[0037] In this embodiment, the spray section 6 is connected to the collecting bin 1, and a high-pressure main pipeline 61 is arranged in the spray section 6. Two upper and lower circles of high-pressure spray pipes 62 are arranged around the high-pressure main pipeline 61, and a plurality of high-pressure nozzles 63 are respectively fixed on the upper and lower circles of high-pressure spray pipes 62. Through this structural setting, dust reduction can be achieved for the gas or smoke entering the spray section 6, and toxic and harmful gases can be adsorbed by chemical means.
[0038] A support plate 73 is horizontally arranged in the dust collecting section 7, and a plurality of dust bag fixing holes 75 are evenly distributed vertically on the support plate 73. The dust bag fixing holes 75 are used to fix the dust bags 74. A plurality of high-pressure pulse tubes 72 are arranged corresponding to each row or column of dust bags 74. In the present embodiment, the high-pressure pulse tubes 72 are locked and fixed on the pulse tube support frame 71 by locking parts 721 at the left and right ends; a partition is arranged between the dust collecting section 7 and the spray section 6, and a through hole is arranged at the bottom of the partition, and the bottom of the support plate 73 is connected with the inside of the collection bin 1 through the through hole.
[0039] Furthermore, on the dust removal equipment in the tunnel, a plurality of top cover support parts 70 are cross-arranged on the top surface of the processing cabinet 2, through which the top cover 9 is supported and fixed, and the top cover 9 can be quickly disassembled and lifted, so that personnel can conveniently perform maintenance on the inside of the processing cabinet 2.
[0040] The fan compartment 4 is arranged at the rear side of the processing cabinet 2, and an exhaust port 41 is provided on the fan compartment 4, which is connected to the area above the dust bag 74. A negative pressure fan is fixed in the fan compartment 4, and negative pressure is provided by the negative pressure fan for the dust collection operation of the air collection curved pipe 3.
[0041] The utility model is provided with a motor and a control module inside the control section 5, and the motor and the control module are not marked in the drawings. The motor is used to connect to a high-pressure pump, and the high-pressure pump provides high-voltage pulses for the dust collecting section 7.
[0042] like Figure 3 As shown, the utility model is provided with a diverter cone cap 21 on the bottom surface of the dust collecting section 2, which guides the dust collected by vibration under the support plate 73 to the left and right sides of the dust removal equipment in the tunnel. The side wall of the box body of the dust collecting section 2 is provided with a collection port 21. After a period of dust collection operation, the technician can discharge and clean the internal dust impurities through the collection port 21.
[0043] To sum up, after the above structural setting, the utility model can realize the large-scale collection of dust and smoke, and can perform drug or water atomization spray on the dust and smoke to absorb toxic and harmful gases in the smoke, and can perform preliminary dust reduction treatment at the same time. After the spraying is completed, the gas and dust particles are completely separated by the bag dust removal equipment, and it is equipped with a solid impurity removal device to perform bottom cleaning of solid impurities.
[0044] The utility model has a novel structure and design, can be installed on a truck 8, driven by the truck 8 and moved in a tunnel, has a high dust and smoke treatment efficiency, and is an ideal new type of dust removal equipment in a tunnel.
Claims
1. A new type of dust removal equipment in tunnels, characterized by: A novel dust removal device in a tunnel, which includes a collection bin and a processing cabinet as well as a fan bin and a control section; The collection bin is connected to the processing cabinet, a driving turntable is plugged on the collection bin, an air collecting curved pipe is arranged on the upper part of the driving turntable, a driving motor is arranged on the driving turntable, and a driving gear is arranged on the driving end of the driving motor to drive the air collecting curved pipe to rotate; The processing cabinet is provided with a dust collecting section and a spraying section, and the spraying section is provided with a high-pressure pipeline and a high-pressure spraying head; A support plate is provided in the dust collecting section, and a plurality of dust collecting bags are evenly distributed vertically on the support plate, and a plurality of high-voltage pulse tubes are provided corresponding to each row or column of dust collecting bags; a partition is provided between the dust collecting section and the spraying section, and a through hole is provided at the bottom of the partition, and the bottom of the support plate is connected with the inside of the collection bin through the through hole; The fan compartment is arranged at the rear side of the processing cabinet, an exhaust port is arranged on the fan compartment and is connected with the area above the dust bag, and a motor and a control module are arranged on the control section.
2. A novel dust removal device in a tunnel as claimed in claim 1, characterized in that: The lower part of the wind collecting curved pipe is provided with a plug-in section, and a plug-in interface is provided on the top surface of the collecting bin to match the plug-in section. A sealing component and a rotating bearing are provided between the plug-in interface and the plug-in section.
3. A new type of dust removal equipment in a tunnel as claimed in claim 2, characterized in that: The upper end of the wind collecting curved pipe is provided with a bell-mouth outer cover, and the bell-mouth outer cover is connected to the upper end of the wind collecting curved pipe through a flange.
4. A novel dust removal device in a tunnel as claimed in claim 1, characterized in that: The high-pressure pipeline is arranged in multiple layers of spiral stacking, and a plurality of high-pressure nozzles are arranged on each layer of the high-pressure pipeline.
5. The novel dust removal equipment in a tunnel as claimed in claim 1 is characterized in that: A fixing seat is arranged on the top surface of the collecting bin, and the driving motor is fixed by the fixing seat. A limit plate is also arranged on the top surface of the collecting bin, and a limit sensor is arranged on the wind collecting curved pipe in coordination with the limit plate.
6. A novel dust removal device in a tunnel as claimed in claim 1, characterized in that: Two groups of wind collecting curved pipes and a driving motor are symmetrically arranged on the top surface of the collecting bin.
7. A novel dust removal device in a tunnel as claimed in claim 1, characterized in that: A diversion cone cap is arranged on the bottom surface of the dust collecting section, which guides the dust collected by vibration below the support plate to the left and right sides of the dust removal equipment in the tunnel. A collection port is arranged on the side wall of the dust collecting section box.
Citation Information
Patent Citations
Tunnel Mobile Smoke Purifier
CN108889061B