Gear cleaning device for gear production and machining

Abstract

The utility model relates to the field of gear cleaning devices, and discloses a gear cleaning device for gear production and processing, which comprises a main body, a rotating shell is rotatably connected in the main body, a rack is fixedly connected on the outer wall of the rotating shell, a motor I is fixedly connected in the main body, and a straight gear is fixedly connected at the output end of the motor I; a first air cylinder is fixedly connected to the interior of the rotating shell, a transmission plate is fixedly connected to the output end of the first air cylinder, the rotating shell is slidably connected with a toothed plate, the toothed plate is meshed with the half gear, a clamping rod is fixedly connected to one side of the outer wall of the toothed plate, and a spraying assembly is arranged in the main body. According to the gear cleaning device, the effect that a plurality of gears can be clamped and fixed to facilitate cleaning is achieved, the problem that when an existing gear cleaning device is used, the gears cannot be clamped at the same time at a time, then the gears are cleaned through a cleaning mechanism, and therefore efficiency is low is solved, and working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of gear cleaning devices, in particular to a gear cleaning device for gear production and processing. Background Art

[0002] After the gear production and processing is completed, in order to ensure the quality and performance of the gears and meet the market demand for product quality, a gear cleaning device is needed to clean them. With the development of industrial production and technological advancement, gears, as core components of mechanical transmission systems, are increasingly used in various fields, and their quality and performance requirements are becoming higher and higher. Therefore, gear cleaning devices after gear production and processing came into being.

[0003] The main structure of the existing gear cleaning device includes a fixing mechanism and a spraying device. First, the fixing mechanism is used to fix the gear. The spraying device is used to evenly spray the cleaning liquid onto the gear surface to achieve cleaning. The spraying device usually includes multiple nozzles to ensure that the cleaning liquid can cover all parts of the gear, ensure the cleaning effect and cleaning quality, and complete the entire cleaning process.

[0004] However, the existing gear cleaning device cannot clamp multiple gears at the same time when in use, and then clean them through the cleaning mechanism, so the efficiency is low. On the production line, the cleaning of gears usually needs to be completed quickly, so the practicality is low. For this reason, a gear cleaning device for gear production and processing is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a gear cleaning device for gear production and processing, aiming to improve the problem that the existing gear cleaning device in the prior art cannot clamp multiple gears at the same time when in use and then clean them through the cleaning mechanism, thus having low efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a gear cleaning device for gear production and processing, comprising a main body, a rotating shell is rotatably connected inside the main body, a rack is fixedly connected to the outer wall of the rotating shell, a motor is fixedly connected inside the main body, a spur gear is fixedly connected to the output end of the motor, a cylinder is fixedly connected inside the rotating shell, a transmission plate is fixedly connected to the output end of the cylinder, a transmission rod is rotatably connected to the top and bottom of the transmission plate, a half gear is fixedly connected inside the transmission rod, a toothed plate is slidably connected to the rotating shell, the toothed plate is meshed with the half gear, a clamping rod is fixedly connected to one side of the outer wall of the toothed plate, and a spray assembly is arranged inside the main body;

[0007] As a further description of the above technical solution: the spray assembly includes a fixing frame and a nozzle, the outer wall of the nozzle is fixedly connected to the inside of the fixing frame, and one side of the outer wall of the fixing frame is fixedly connected to the inside of the main body;

[0008] As a further description of the above technical solution: a hinge is fixedly connected to one side of the outer wall of the main body, and a door is fixedly connected to one end of the hinge;

[0009] As a further description of the above technical solution: a handle is fixedly connected to one side of the outer wall of the door;

[0010] As a further description of the above technical solution: a second cylinder is fixedly connected inside the main body, and a slider is fixedly connected to the output end of the second cylinder;

[0011] As a further description of the above technical solution: a sliding rod is fixedly connected inside the main body, and the sliding block is slidably connected inside the outer wall of the sliding rod;

[0012] As a further description of the above technical solution: a slide groove is provided inside the main body, the outer wall of the slider is slidably connected inside the slide groove, and a lifting block is fixedly connected to one side of the outer wall of the slider;

[0013] As a further description of the above technical solution: the lifting block is fixedly connected to the inside of the lifting block, and the output end of the motor is fixedly connected to a roller brush.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, through the cooperation among the cylinder 1, the transmission plate, the transmission rod, the gear 2, the tooth plate and the clamping rod, the effect of clamping and fixing multiple gears for convenient cleaning is achieved, which solves the problem that the existing gear cleaning device cannot clamp multiple gears at the same time when in use and then clean them through the cleaning mechanism, so the efficiency is low, thereby improving the work efficiency.

[0016] 2. In the utility model, the gears can be sprayed and scrubbed by the cooperation among the fixed frame, the nozzle, the second cylinder, the slider, the lifting block, the second motor and the roller brush, thereby solving the problem that some stubborn stains, such as oil stains, cutting chips, etc., which may not be completely removed by spraying, resulting in unsatisfactory cleaning effects, and improving the cleanliness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of a gear cleaning device for gear production and processing proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of a transmission rod of a gear cleaning device for gear production and processing proposed by the utility model;

[0019] Figure 3 The utility model is a schematic diagram of the structure of a sliding rod of a gear cleaning device for gear production and processing.

[0020] Legend:

[0021] 1. Main body; 2. Rotating shell; 3. Rack; 4. Motor 1; 5. Spur gear; 6. Cylinder 1; 7. Transmission plate; 8. Transmission rod; 9. Half gear; 10. Tooth plate; 11. Clamping rod; 12. Fixed frame; 13. Nozzle; 14. Hinge; 15. Door; 16. Handle; 17. Cylinder 2; 18. Slider; 19. Slide rod; 20. Slide trough; 21. Lifting block; 22. Motor 2; 23. Roller brush. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Reference Figure 1 - Figure 3 , the utility model provides an embodiment: a gear cleaning device for gear production and processing, including a main body 1, a rotating shell 2 is rotatably connected inside the main body 1, a rack 3 is fixedly connected to the outer wall of the rotating shell 2, a motor 4 is fixedly connected inside the main body 1, a spur gear 5 is fixedly connected to the output end of the motor 4, a cylinder 6 is fixedly connected inside the rotating shell 2, a transmission plate 7 is fixedly connected to the output end of the cylinder 6, the top and bottom of the transmission plate 7 are rotatably connected to a transmission rod 8, a half gear 9 is fixedly connected inside the transmission rod 8, a tooth plate 10 is slidably connected to the rotating shell 2, the tooth plate 10 is meshed with the half gear 9, a clamping rod 11 is fixedly connected to one side of the outer wall of the tooth plate 10, and a spray component is arranged inside the main body 1;

[0024] Specifically, when using the gear cleaning device for gear production and processing, first, multiple gears to be cleaned are placed on the clamping rod 11, and then the cylinder 6 is started. The cylinder 6 pushes the transmission plate 7 to move to the right, and then the transmission plate 7 drives the transmission rod 8 to move. At this time, the movement of the transmission rod 8 drives the half gear 9 to rotate, and then the half gear 9 drives the clamping rod 11 to move through the toothed plate 10. The movement is that the upper clamping rod 11 moves upward and the lower clamping rod 11 moves downward. At this time, the gear to be cleaned can be clamped and fixed, and then the motor 4 is started at this time. The motor 4 drives the spur gear 5 to rotate, and the spur gear 5 drives the rotating shell 2 to rotate through the rack 3, thereby driving the gear to be cleaned to rotate, which is convenient for subsequent cleaning work. The mechanism can clamp and fix multiple gears at the same time, which is convenient for the cleaning mechanism to clean them at the same time, and significantly improves the cleaning efficiency. This is particularly important for occasions where gears need to be cleaned frequently on the production line, and the mechanism can adapt to gears of different sizes, thereby improving the flexibility of cleaning.

[0025] Reference Figure 1 - Figure 3 The spray assembly includes a fixing frame 12 and a nozzle 13, the outer wall of the nozzle 13 is fixedly connected to the inside of the fixing frame 12, and one side of the outer wall of the fixing frame 12 is fixedly connected to the inside of the main body 1;

[0026] Specifically, after the gear to be cleaned is clamped and rotated, the nozzle 13 is started, and the cleaning liquid is sprayed toward the gear to be cleaned through the nozzle 13 to decompose and remove oil and stains on the surface of the gear to ensure the cleanliness of the gear.

[0027] Reference Figure 1 - Figure 3 A hinge 14 is fixedly connected to one side of the outer wall of the main body 1, a door 15 is fixedly connected to one end of the hinge 14, a handle 16 is fixedly connected to one side of the outer wall of the door 15, a cylinder 17 is fixedly connected inside the main body 1, a slider 18 is fixedly connected to the output end of the cylinder 17, a slide bar 19 is fixedly connected inside the main body 1, the slider 18 is slidably connected to the outer wall of the slide bar 19, a slide groove 20 is opened inside the main body 1, the outer wall of the slider 18 is slidably connected inside the slide groove 20, a lifting block 21 is fixedly connected to one side of the outer wall of the slider 18, a motor 22 is fixedly connected inside the lifting block 21, and a roller brush 23 is fixedly connected to the output end of the motor 22;

[0028] Specifically, when using the gear cleaning device for gear production and processing, after the nozzle 13 sprays the cleaning liquid, the motor 22 is started, and then the motor 22 drives the roller brush 23 to rotate, and the gear to be cleaned is brushed by the brush on the surface of the roller brush 23. While brushing, the cylinder 2 17 is started, so that the cylinder 2 17 drives the lifting block 21 to move up and down, thereby driving the roller brush 23 to move up and down. This mechanism can more effectively remove stubborn stains, such as oil stains, cutting chips, etc., thereby improving the overall cleaning efficiency, so as to better clean the gear to be cleaned, and brushing with the roller brush 23 can speed up the cleaning process and reduce the time required for cleaning, which is particularly important for gear cleaning that requires rapid turnover on the production line.

[0029] Working principle: When using the gear cleaning device for gear production and processing, first start the cylinder 2 17, the cylinder 2 17 pushes the slider 18 to rise, and then the slider 18 drives the lifting block 21 to rise, and then the roller brush 23 and the motor 2 22 are driven to rise, and then multiple workpieces to be cleaned are placed on the clamping rod 11 respectively. After multiple workpieces to be cleaned are placed, start the cylinder 1 6, and then the cylinder 1 6 drives the transmission plate 7 to move to the right, and then the transmission plate 7 drives the two transmission rods 8 to move, and then the two transmission rods 8 respectively drive the half gear 9 to rotate, and the rotation of the half gear 9 drives the tooth plate 10 to move, and the gear plate 10 can be cleaned. The gear to be cleaned is clamped, and then the motor 4 is started. At this time, the motor 4 drives the spur gear 5 to rotate, and the spur gear 5 drives the rotating shell 2 to rotate through the rack 3, so that the gear to be cleaned rotates, and then the cylinder 2 17 is started to contract and the brushing mechanism is lowered. At this time, the nozzle 13 is started, and the nozzle 13 sprays the cleaning liquid to the gear to be cleaned. At the same time, the motor 22 is started, and the motor 22 drives the roller brush 23 to rotate, and then the gear to be cleaned that has been sprayed with the cleaning liquid is brushed. During the brushing, the cylinder 2 17 is started to drive the roller brush 23 to move up and down, so as to more effectively clean the gear to be cleaned.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gear cleaning device for gear production and processing, comprising a main body (1), characterized in that: The main body (1) is rotatably connected to a rotating shell (2), the outer wall of the rotating shell (2) is fixedly connected to a rack (3), the main body (1) is fixedly connected to a motor (4), the output end of the motor (4) is fixedly connected to a spur gear (5), the rotating shell (2) is fixedly connected to a cylinder (6), the output end of the cylinder (6) is fixedly connected to a transmission plate (7), the top and bottom of the transmission plate (7) are rotatably connected to a transmission rod (8), the transmission rod (8) is fixedly connected to a half gear (9), the rotating shell (2) is slidably connected to a toothed plate (10), the toothed plate (10) is meshed with the half gear (9), one side of the outer wall of the toothed plate (10) is fixedly connected to a clamping rod (11), and a spray assembly is arranged inside the main body (1).

2. The gear cleaning device for gear production and processing according to claim 1 is characterized in that: The spray assembly comprises a fixing frame (12) and a nozzle (13); an outer wall of the nozzle (13) is fixedly connected to the inside of the fixing frame (12); and one side of the outer wall of the fixing frame (12) is fixedly connected to the inside of the main body (1).

3. The gear cleaning device for gear production and processing according to claim 2 is characterized in that: A hinge (14) is fixedly connected to one side of the outer wall of the main body (1), and a door (15) is fixedly connected to one end of the hinge (14).

4. The gear cleaning device for gear production and processing according to claim 3 is characterized in that: A handle (16) is fixedly connected to one side of the outer wall of the door (15).

5. The gear cleaning device for gear production and processing according to claim 4, characterized in that: The main body (1) is fixedly connected to a second cylinder (17) inside, and the output end of the second cylinder (17) is fixedly connected to a sliding block (18).

6. The gear cleaning device for gear production and processing according to claim 5, characterized in that: A sliding rod (19) is fixedly connected inside the main body (1), and the sliding block (18) is slidably connected inside the outer wall of the sliding rod (19).

7. The gear cleaning device for gear production and processing according to claim 6, characterized in that: A slide groove (20) is provided inside the main body (1), and the outer wall of the slider (18) is slidably connected inside the slide groove (20). A lifting block (21) is fixedly connected to one side of the outer wall of the slider (18).

8. The gear cleaning device for gear production and processing according to claim 7, characterized in that: The lifting block (21) is fixedly connected to a second motor (22) inside, and a roller brush (23) is fixedly connected to the output end of the second motor (22).

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