Forging and pressing device for machining access shaft of speed reducer

By designing a reducer entry and exit shaft processing and forging device including motor-driven worm and worm gear, cylinder and telescopic hammer, screening net and sliding bar, the problems of low efficiency and high energy consumption of existing equipment are solved, and efficient, safe and low-cost processing effects are achieved.

CN222754344UActive Publication Date: 2025-04-15HUNAN TENONG TRANSMISSION MASCH CO LTD
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Patent Information

Application Number
CN202421596421.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-15
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing reducer entry and exit shaft processing and forging equipment is low efficiency, high energy consumption, and requires a large number of professional operators, resulting in high cost and time overhead.

Method used

A forging device including a base, isolation plate, protective shell, drive assembly, support shaft, worm gear, sliding rod, fixed semicircle block and other components is designed. The worm and worm gear are driven by a motor to achieve reduced speed transmission, and the material is processed in combination with a cylinder and a telescopic hammer, and the material is screened and collected through the screening net and sliding bar.

Benefits of technology

It improves processing efficiency, reduces energy consumption and operating costs, simplifies operating procedures, and improves material quality and safety guarantees.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of part spraying, and discloses a forging and pressing device for machining an in-out shaft of a speed reducer, which comprises a base, the top of the base is fixedly connected with an isolation plate, the top of the base is fixedly connected with a protective shell, and the inner wall of the protective shell is fixedly connected with a limiting block. A driving assembly is fixedly connected to the top of the limiting block, two first supporting shafts are fixedly connected to the left side and the right side of the inner wall of the protection shell, worm wheels are rotatably connected to the inner walls of the first supporting shafts, sliding rods are rotatably connected to the exteriors of the first supporting shafts, and fixing shafts are fixedly connected to the exteriors of the first supporting shafts; two limiting shafts are fixedly connected to the outer portion of the first supporting shaft, and a sliding rod is rotationally connected to the outer portion of the first supporting shaft. According to the utility model, the safety guarantee is improved, the quality of materials is improved, the cost is saved, the operation time of the machine can be saved, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of forging processing of inlet and outlet shafts of reducers, in particular to a forging device for processing inlet and outlet shafts of reducers. Background Art

[0002] When manufacturing reducers, the input and output shafts are one of the important components. These shafts usually need to be processed and forged to ensure that they meet the design requirements of size, strength and durability. The input and output shafts play an important role in connecting and transmitting power in the machinery, so they need to have high strength, precise size and good surface quality.

[0003] In the prior art, some forging equipment usually requires a large amount of energy and professional operators to operate and maintain, which leads to relatively high equipment and operating costs. The forging process usually takes a long time to complete an operation, which reduces the processing efficiency. For this reason, a forging device for processing the input and output shafts of a reducer is proposed. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a forging device for processing the input and output shafts of a reducer, aiming to improve the problem of low processing efficiency of some devices in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a forging device for processing the input and output shafts of a reducer, comprising a base, the top of the base is fixedly connected to an isolation plate, the top of the base is fixedly connected to a protective shell, the inner wall of the protective shell is fixedly connected to a limiting block, the top of the limiting block is fixedly connected to a driving assembly, the left and right sides of the inner wall of the protective shell are fixedly connected to two support shafts one, the inner wall of the support shaft one is rotatably connected to a worm gear, the outside of the support shaft one is rotatably connected to a sliding rod, the outside of the support shaft one is fixedly connected to a fixed shaft, the outside of the support shaft one is fixedly connected to two limiting shafts, the outside of the support shaft one is rotatably connected to a sliding rod, and the outside of the sliding rod is fixedly connected to a fixed semicircular block;

[0006] As a further description of the above technical solution: the driving assembly includes a motor, an output end of the motor is fixedly connected to a worm, and the worm and the worm wheel are meshingly connected with each other;

[0007] As a further description of the above technical solution: a bolt is threadedly connected to the rear side of the protective shell, and a protective plate is detachably connected to the rear side of the protective shell;

[0008] As a further description of the above technical solution: the top of the base is fixedly connected with a telescopic rod, the top of the telescopic rod is fixedly connected with a fixed long strip, and the top of the fixed long strip is fixedly connected with a top plate;

[0009] As a further description of the above technical solution: the top of the top plate is fixedly connected to a cylinder, and the bottom of the cylinder is fixedly connected to a telescopic hammer;

[0010] As a further description of the above technical solution: a collection box is fixedly connected to the left side of the base, a limiting groove is provided on the inner wall of the collection box, a limiting block is fixedly connected to the top of the base, four translation grooves are provided on the left and right sides of the outside of the base, a central groove is provided on the inner wall of the collection box, a screening net is slidably connected to the inner wall of the collection box, and sliding bars are fixedly connected to the left and right sides of the screening net;

[0011] As a further description of the above technical solution: the outer part of the support shaft 1 is fixedly connected with a limit shaft, the outer part of the support shaft 1 is fixedly connected with a scraper, and the outer part of the telescopic rod is fixedly connected with a scraper;

[0012] As a further description of the above technical solution: the inner wall of the protective shell is provided with a first translation groove, and the inner wall of the protective shell is provided with a second translation groove.

[0013] The utility model has the following beneficial effects:

[0014] In the utility model, the worm is driven to rotate by the start of the motor so that the sliding rod connected to the worm wheel moves back and forth, so that the fixed semicircular block fixes the material, and the residual debris after processing is scraped back and forth by the scraper of the telescopic rod, and falls into the screening nets on the left and right sides of the base respectively through the four translation grooves, and then the sliding bar is pulled back and forth to screen the materials, thereby improving safety, improving the quality of the materials, and saving costs, and can save the operating time of the machine and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of a forging device for processing the input and output shafts of a reducer proposed by the utility model;

[0016] Figure 2 This is a schematic structural diagram of a protection plate of a forging device for processing the input and output shafts of a reducer proposed by the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of a base of a forging device for processing the input and output shafts of a reducer proposed by the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of a motor of a forging device for processing the input and output shafts of a reducer proposed by the utility model;

[0019] Figure 5This is a schematic diagram of the structure of a protective shell of a forging device for processing the input and output shafts of a reducer proposed by the utility model;

[0020] Figure 6 The utility model is a cross-sectional schematic diagram of a protective shell of a forging device for processing an input and output shaft of a reducer.

[0021] Legend:

[0022] 1. Base; 2. Isolation plate; 3. Protective shell; 4. Motor; 5. Worm; 6. Support shaft one; 7. Worm wheel; 8. Sliding rod; 9. Fixed shaft; 10. Fixed semicircular block; 11. Translation slot one; 12. Translation slot two; 13. Protective plate; 14. Bolt; 15. Fixed long strip; 16. Top plate; 17. Cylinder; 18. Telescopic hammer; 19. Telescopic rod; 20. Collecting box; 21. Screening net; 22. Sliding bar; 23. Translation slot four; 24. Concentrating slot; 25. Limiting slot; 26. Limiting shaft; 27. Scraper; 28. Limiting block. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6, the utility model provides an embodiment: a forging device for processing the input and output shafts of a reducer, including a base 1, which provides the stability of the machine and the overall strength of the structure, ensuring that the machine can work safely and effectively. The top of the base 1 is fixedly connected with an isolation plate 2, which can reduce the sputtering of waste and the transfer of temperature, and improve the comfort of the room. The top of the base 1 is fixedly connected with a protective shell 3, which can be used as an external shield to cover and protect the internal components of mechanical equipment or electronic equipment to prevent them from being damaged by external objects, chemicals or the environment. The inner wall of the protective shell 3 is fixedly connected with a limit block 28. When the moving part reaches the designed limit position, the limit block 28 will prevent further movement, thereby preventing the mechanical device or working part from being damaged due to exceeding the safety range. The top of the limit block 28 is fixedly connected with a drive assembly, and the left and right sides of the inner wall of the protective shell 3 are fixedly connected with two support shafts 6 for supporting and stabilizing part or all of the mechanical structure. The inner wall of the support shaft 6 is rotatably connected with a worm gear 7 to achieve a reduction transmission. The external rotation of the support shaft 6 is connected with a sliding rod 8, and the sliding rod 8 can be used to ensure the correct position of the object. The external fixed connection of the support shaft 6 is connected with a fixed shaft 9 to increase the stability of the structure. The external fixed connection of the support shaft 6 is connected with two limit shafts 26 to limit or regulate the movement range of a certain moving part in the mechanical system. The external rotation of the support shaft 6 is connected with a sliding rod 8, and the external fixed connection of the sliding rod 8 is connected with a fixed semicircular block 10. The driving assembly includes a motor 4, and the output end of the motor 4 is fixedly connected with a worm 5. The transmission of the worm 5 can effectively transmit power. The worm 5 and the worm wheel 7 are meshingly connected;

[0025] Reference Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , the rear side of the protective shell 3 is threadedly connected with a bolt 14, and the rear side of the protective shell 3 is detachably connected with a protective plate 13 to protect the internal objects from physical damage by the external environment. The top of the base 1 is fixedly connected with a telescopic rod 19, and the length can be adjusted as needed. The top of the telescopic rod 19 is fixedly connected with a fixed long block 15, and the top of the fixed long block 15 is fixedly connected with a top plate 16. The outside of the support shaft 6 is fixedly connected with a limiting shaft 26, and the outside of the support shaft 6 is fixedly connected with a scraper 27. The outside of the telescopic rod 19 is fixedly connected with a scraper 27 for removing the remaining materials;

[0026] The top of the top plate 16 is fixedly connected with a cylinder 17 for accommodating the reciprocating motion of the piston. The bottom of the cylinder 17 is fixedly connected with a telescopic hammer 18 for hammering the material. The left side of the base 1 is fixedly connected with a collecting box 20, and a limiting groove 25 is provided on the inner wall of the collecting box 20. A limiting block 28 is fixedly connected to the top of the base 1. Translation grooves 23 are provided on the left and right sides of the outside of the base 1. A central groove 24 is provided on the inner wall of the collecting box 20. A screening net 21 is slidably connected to the inner wall of the collecting box 20. The left and right sides of the screening net 21 are fixedly connected with sliding bars 22. The inner wall of the protective shell 3 is provided with a translation groove 11, and the inner wall of the protective shell 3 is provided with a translation groove 212, which guides the movement direction of the object or component to ensure that it moves along the designed trajectory or path, thereby improving the accuracy and stability of the system.

[0027] Working principle: first turn on the motor 4. The start of the motor 4 allows the worm 5 to drive the worm wheel 7 to rotate, so that the sliding rod 8 connected to the worm wheel 7 moves back and forth, so that the fixed semicircular block 10 fixes the material left and right, so that the cylinder 17 starts and drives the telescopic hammer 18 to process the material. The intact material is sent to the next process. The waste material remaining after processing is scraped back and forth by the scraper 27 of the telescopic rod 19, and passes through the translation groove four 23 and falls into the screening net 21 on the left and right sides of the base 1 respectively. Then, the sliding bar 22 in the limit groove 25 is manually pulled back and forth to screen. After screening the materials, large materials cannot pass through the screening net 21, and small materials pass through the holes on the screening net 21 and fall into the concentration slot 24. Finally, the small materials and large materials are collected separately.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A forging device for processing a reducer input and output shaft, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to an isolation plate (2), the top of the base (1) is fixedly connected to a protective shell (3), the inner wall of the protective shell (3) is fixedly connected to a limit block (28), the top of the limit block (28) is fixedly connected to a driving assembly, the left and right sides of the inner wall of the protective shell (3) are fixedly connected to two support shafts (6), the inner wall of the support shaft (6) is rotatably connected to a worm gear (7), the outside of the support shaft (6) is rotatably connected to a sliding rod (8), the outside of the support shaft (6) is fixedly connected to a fixed shaft (9), the outside of the support shaft (6) is fixedly connected to two limit shafts (26), the outside of the support shaft (6) is rotatably connected to a sliding rod (8), and the outside of the sliding rod (8) is fixedly connected to a fixed semicircular block (10).

2. A forging device for processing a reducer input and output shaft according to claim 1, characterized in that: The driving assembly comprises a motor (4), the output end of the motor (4) is fixedly connected to a worm (5), and the worm (5) and the worm wheel (7) are meshingly connected to each other.

3. A forging device for processing a reducer input and output shaft according to claim 1, characterized in that: The rear side of the protective shell (3) is threadedly connected with a bolt (14), and the rear side of the protective shell (3) is detachably connected with a protective plate (13).

4. A forging device for processing a reducer input and output shaft according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a telescopic rod (19), the top of the telescopic rod (19) is fixedly connected to a fixed long strip (15), and the top of the fixed long strip (15) is fixedly connected to a top plate (16).

5. A forging device for processing the input and output shafts of a reducer according to claim 4, characterized in that: The top of the top plate (16) is fixedly connected to a cylinder (17), and the bottom of the cylinder (17) is fixedly connected to a telescopic hammer (18).

6. A forging device for processing a reducer input and output shaft according to claim 1, characterized in that: A collecting box (20) is fixedly connected to the left side of the base (1), a limiting groove (25) is provided on the inner wall of the collecting box (20), a limiting block (28) is fixedly connected to the top of the base (1), a translation groove (23) is provided on the left and right sides of the outside of the base (1), a central groove (24) is provided on the inner wall of the collecting box (20), a screening net (21) is slidably connected to the inner wall of the collecting box (20), and sliding bars (22) are fixedly connected to the left and right sides of the screening net (21).

7. A forging device for processing a reducer input and output shaft according to claim 4, characterized in that: The outside of the support shaft (6) is fixedly connected to a limit shaft (26), the outside of the support shaft (6) is fixedly connected to a scraper (27), and the outside of the telescopic rod (19) is fixedly connected to a scraper (27).

8. A forging device for processing a reducer input and output shaft according to claim 1, characterized in that: The inner wall of the protective shell (3) is provided with a first translation groove (11), and the inner wall of the protective shell (3) is provided with a second translation groove (12).