Quantitative cutting device for steel pipe

Abstract

The utility model provides a quantitative cutting device for a steel pipe, which comprises a bottom plate, baffles symmetrically arranged on the upper portion of the bottom plate, a portal frame arranged on the upper portions of the two baffles, a circular through hole formed in the portal frame, a hydraulic telescopic rod arranged in the circular through hole, and a first shear knife fixedly connected to a push rod of the hydraulic telescopic rod. A conveying mechanism is arranged on one sides of the two baffles, a sliding assembly is arranged on the other sides of the baffles, an infrared controller is arranged on the sliding assembly, and an infrared receiver is arranged on the upper portion of the portal frame and located on one side of the hydraulic telescopic rod. A storage assembly is arranged on the side, away from the conveying mechanism, of the bottom plate, two shearing knives can be matched through the conveying assembly to shear a steel pipe, then an infrared controller is used for controlling the conveying assembly to replace a cutting machine to cut the small-caliber steel pipe, then splashing sparks are avoided, and the situation that a worker is scalded at a fracture can be avoided; and the steel pipe can be quantitatively cut.

Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe cutting, in particular to a quantitative cutting device for steel pipes. Background Art

[0002] Steel pipe cutting is a basic process in steel pipe processing, which aims to accurately cut the whole or long sections of steel pipe into the required size.

[0003] In the prior art, when cutting steel pipes with a diameter of less than 3 cm, a cutting machine is often used for cutting. During the cutting process, not only sparks will fly but also heat will be generated at the cutting point, which may cause harm to the staff when they take the pipe. Therefore, the utility model provides a quantitative cutting device for steel pipes, which can replace the cutting machine to cut small-diameter steel pipes. Utility Model Content

[0004] In view of this, the utility model provides a quantitative cutting device for steel pipes, which can cut the steel pipes through a transmission component in cooperation with two shearing knives, and then be controlled by an infrared controller, thereby replacing the cutting machine to cut small-diameter steel pipes, thereby avoiding flying sparks and scalding workers at the fracture, and can perform quantitative cutting of steel pipes.

[0005] In order to solve the above technical problems, the utility model provides a quantitative cutting device for steel pipes, including a base plate, baffles are symmetrically welded on the upper part of the base plate, a gantry is welded on the upper part of the two baffles, a circular through-hole is opened on the upper part of the gantry using a hole opener, a hydraulic telescopic rod is arranged in the circular through-hole, a connecting block can be welded on the outer wall of the hydraulic telescopic rod, and then the connecting block is fixed to the upper part of the gantry using bolts, so that the hydraulic telescopic rod is fixed, and the hydraulic pump and oil reservoir matched with the hydraulic telescopic rod can be directly placed on the gantry, and the push rod end of the hydraulic telescopic rod is fixedly connected with a first shearing knife, the first shearing knife can be welded to the end of the push rod, and a second shearing knife is welded below the first shearing knife and located on the upper part of the base plate, and the blade of the second shearing knife needs to be on the same vertical plane as the blade of the first shearing knife.

[0006] A conveying mechanism is arranged on one side of the two baffles, and a sliding assembly is connected to the other side of one of the baffles by bolts. The sliding assembly can be arranged on the inner wall of one of the baffles, and an infrared controller is connected to the sliding assembly by bolts. An infrared receiver is arranged on the upper part of the gantry and located on one side of the hydraulic telescopic rod. The infrared receiver is also fixed to the upper part of the gantry by bolts, and a storage assembly is arranged on the side of the bottom plate away from the conveying mechanism.

[0007] The conveying mechanism includes multiple conveying rollers arranged on two baffles. The transmission shaft on each conveying roller is connected to the two baffles through a bearing. The transmission shaft of one of the conveying rollers needs to be connected to the output shaft of the motor through a coupling. The multiple conveying rollers are connected with belts through pulleys. Rubber pads need to be installed on the outer walls of the multiple conveying rollers. A support block is welded at the lower part of the motor and located on the outer wall of the baffle. The motor is fixed to the upper part of the support block by bolts.

[0008] The sliding assembly includes a sliding rail arranged on the inner wall of one side baffle, the sliding rail is connected to the inner wall of one side baffle by bolts, a slider is slidably connected in the sliding groove of the sliding rail, a support plate is welded on the slider, the infrared controller is fixed to the vertical surface of the support plate by bolts, a pointer is arranged on the vertical surface of the support plate and located on the upper part of the infrared controller, the support plate is set to a transparent PVC plastic material, the pointer is fixedly connected to the support plate by glue, threaded holes are opened on the upper and lower transverse surfaces of the support plate, and tensioning bolts are threadedly connected in the two threaded holes.

[0009] The storage assembly includes two fixed plates arranged at the end of one side of the two baffles. The two fixed plates can be bolted to the vertical surface of the baffle and away from the side of the conveying mechanism. A storage box is welded to the lower part of the two fixed plates. The side of the bottom plate away from the conveying mechanism is set as an inclined slope, and the inclination angle of the storage box is set to the same inclination angle as the bottom plate. A laser engraving scale can be used on the upper horizontal surface of the slide rail, and support columns are welded to the four lower corners of the bottom plate.

[0010] The beneficial effects of the above technical solution of the utility model are as follows:

[0011] 1. By setting a first shearing knife and a second shearing knife corresponding thereto, and by setting the second shearing knife to be consistent with the height of the highest point of the conveying roller, the first shearing knife moves downward to cooperate with the second shearing knife fixed on the upper part of the bottom plate to shear the steel pipe after the steel pipe passes through the appropriate position of multiple conveying rollers, thereby replacing the cutting machine to cut the small-diameter steel pipe, thereby avoiding flying sparks and scalding the staff at the fracture, and making the steel pipe without a trapezoidal cross-section and making the cross-section smoother, thereby avoiding the problem of reduction in length of the steel pipe caused by subsequent grinding.

[0012] 2. By setting the infrared controller to cooperate with the infrared receiver, and setting the infrared controller and the infrared receiver to wireless mode, the slider can be slid on the slide rail, thereby driving the infrared controller to slide on it, and then the position of the infrared controller can be adjusted, and then the position of the infrared controller is debugged according to the length of the steel pipe that needs to be cut. When the steel pipe contacts the infrared light emitted by the infrared controller, the infrared controller can transmit a signal to the infrared receiver, and then the infrared receiver transmits the signal to the hydraulic telescopic rod through the signal line, thereby controlling the hydraulic telescopic rod to drive the first shear knife to move up and down, thereby achieving the purpose of controlling the length of the steel pipe cut.

[0013] 3. The support plate is fixed by setting two tensioning studs, so that the infrared controller is fixed on the support plate, thereby preventing it from being displaced and causing the sheared steel pipe to be inaccurate in size. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall structure of the other side of the utility model;

[0016] Figure 3 It is a schematic diagram of a part of the mechanism of the sliding assembly of the utility model;

[0017] Figure 4 It is a side view schematic diagram of the overall structure of the utility model;

[0018] In the figure: 101, bottom plate; 102, baffle; 103, conveying roller; 104, gantry; 105, hydraulic telescopic rod; 106, first shearing knife; 107, second shearing knife; 108, supporting column;

[0019] 201, support block; 202, motor; 203, belt;

[0020] 301, slide rail; 302, slider; 303, support plate; 304, pointer; 305, tensioning stud; 306, infrared controller; 307, infrared receiver; 308, scale;

[0021] 401. fixing plate; 402. storage box. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4, the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0023] like Figure 1 As shown: a quantitative cutting device for steel pipes, including a bottom plate 101, a baffle plate 102 is symmetrically welded on the upper part of the bottom plate 101, two baffle plates 102 are arranged to fix the conveying mechanism and the gantry 104 thereon, the upper part of the two baffle plates 102 is welded with the gantry 104, the gantry 104 is arranged so that the hydraulic telescopic rod 105 is supported, and the welding method is used to make the connection of the gantry 104 more stable when the hydraulic telescopic rod 105 is working, and a circular perforation is opened on the upper part of the gantry 104 using a hole opener, and the circular perforation is arranged so that the hydraulic telescopic rod 105 can be It is connected to the inside of the circular perforation, and a hydraulic telescopic rod 105 is arranged in the circular perforation. The hydraulic telescopic rod 105 is arranged so that the push rod of the hydraulic telescopic rod 105 can drive the first shear knife 106 to move up and down, so that the hydraulic telescopic rod 105 can easily cut the steel pipe when driving the first shear knife 106 to move downward. A connecting block can be welded on the outer side wall of the hydraulic telescopic rod 105, so that the hydraulic telescopic rod 105 can be fixed on the gantry 104, and then the connecting block is fixed to the upper part of the gantry 104 with bolts, so that the hydraulic telescopic rod 105 is firmly supported.

[0024] like Figure 1 , 4 As shown: the hydraulic pump and oil reservoir of the hydraulic telescopic rod 105 can be directly placed on the gantry 104, so that it will not be restricted during operation. The push rod end of the hydraulic telescopic rod 105 is fixedly connected with the first shearing knife 106, so that the hydraulic telescopic rod 105 can easily cut the steel pipe when driving the first shearing knife 106 to move downward. The first shearing knife 106 can be welded to the end of the push rod, so that the first shearing knife 106 can work more stably on the hydraulic telescopic rod 105. The second shearing knife 107 is welded at the lower part of the first shearing knife 106 and located on the upper part of the bottom plate 101. The blade of the second shearing knife 107 needs to be on the same vertical plane as the blade of the first shearing knife 106, and the second shearing knife 107 is fixedly connected to the upper part of the bottom plate 101.

[0025] like Figure 1 , 4As shown: the second shearing knife 107 is set and is placed on the same vertical plane as the blade of the first shearing knife 106, so that when the first shearing knife 106 shears the steel pipe, the blades of the first shearing knife 106 and the second shearing knife 107 touch lightly, so that the cut steel pipe will not become hot and will not fly sparks, and the fast shearing will not cause the small-diameter steel pipe to be bent, and the sheared steel pipe will not have a trapezoidal cross-section, avoiding subsequent grinding processing to save time and manpower, and the height of the second shearing knife 107 needs to be set to be the same as the top height of the conveying roller 103, so that when the conveying roller 103 conveys the steel pipe to the second shearing knife 107, the steel pipe happens to fall between the second shearing knife 107 and the first shearing knife 106 for shearing, thereby preventing the front end of the steel pipe from lifting when it is sheared.

[0026] like Figure 1 , 2 As shown: a conveying mechanism is provided on one side of the two baffles 102, and the conveying mechanism is provided to convey the steel pipe to between the first shearing knife 106 and the second shearing knife 107 so as to shear the steel pipe. A sliding assembly is connected to the other side of one of the baffles 102 by bolts, and the sliding assembly can be arranged on the inner side wall of one of the baffles 102. An infrared controller 306 is connected to the sliding assembly by bolts, and the infrared controller 306 is arranged on the sliding assembly, so that the infrared controller 306 can be used to sense the extended length of the steel pipe, so as to achieve the purpose of controlling the shearing length of the steel pipe. The upper part of the gantry 104 An infrared receiver 307 is provided on one side of the hydraulic telescopic rod 105. The infrared receiver 307 can receive the signal transmitted by the infrared controller 306, and then transmit the signal to the hydraulic telescopic rod 105 through the infrared receiver 307, so that the hydraulic telescopic rod 105 drives the first shear knife 106 to cut the steel pipe. The infrared receiver 307 is also fixed to the upper part of the gantry 104 by bolts. The infrared controller 306 and the infrared receiver 307 are both fixed by bolts, so that they are easy to disassemble and assemble during maintenance or replacement. A storage component is provided on the side of the bottom plate 101 away from the transmission mechanism.

[0027] like Figure 1 , 4As shown: the conveying mechanism includes a plurality of conveying rollers 103 arranged on two baffles 102. The plurality of conveying rollers 103 are arranged so that the steel pipe can be placed on them and conveyed between the first shearing knife 106 and the second shearing knife 107. The transmission shaft on each conveying roller 103 is connected to the two baffles 102 through a bearing, so that the rotation of the conveying roller 103 will not be affected. The transmission shaft of one of the conveying rollers 103 needs to be connected to the output shaft of the motor 202 through a coupling, so that the output shaft of the motor 202 rotates to drive the conveying roller 103 to rotate. The plurality of conveying rollers 103 are connected by belts 203. The wheels are connected by belts 203, so that the rotation of one conveying roller 103 drives multiple conveying rollers 103 to rotate together. Rubber pads need to be installed on the outer walls of the multiple conveying rollers 103. The rubber pads are provided to increase the friction of the steel pipe on the multiple conveying rollers 103, so that the steel pipe will not be skewed when moving on the multiple conveying rollers 103. A support block 201 is welded at the lower part of the motor 202 and on the outer wall of the baffle 102. The motor 202 is fixed to the upper part of the support block 201 by bolts, so that the motor 202 is supported, and the motor 202 is connected by bolts to make it easier to disassemble and assemble.

[0028] like Figure 2 , 3 As shown: the sliding assembly includes a slide rail 301 arranged on the inner wall of a side baffle 102. The slide rail 301 is arranged so that the infrared controller 306 can slide thereon. The slide rail 301 is connected to the inner wall of a side baffle 102 by bolts. The bolt fixation facilitates the disassembly of the slide rail 301 when the position needs to be changed. A slider 302 is slidably connected in the slide groove of the slide rail 301. The slider 302 is arranged so that the infrared controller 306 can move on the slide rail 301 through the slider 302. A support plate 303 is welded on the slider 302. The infrared controller 306 is fixed to the vertical surface of the support plate 303 by bolts, so that the infrared controller 306 is fixed.

[0029] like Figure 3As shown: a pointer 304 is arranged on the vertical surface of the support plate 303 and located on the upper part of the infrared controller 306. The pointer 304 is arranged so that the pointer 304 can be directly pointed to the corresponding scale by adjusting the slider 302, so as to adjust the position of the infrared controller 306. The position of the pointer 304 needs to be set to be parallel to the infrared rays emitted by the infrared controller 306, so that the position of the pointer 304 can be adjusted more accurately. The support plate 303 is set to be a transparent PVC plastic material, so that the pointer 304 is more convenient to observe during adjustment. The pointer 304 is glued by glue. The support plate 303 is fixedly connected to the support plate 303 in such a way that the pointer 304 is more firmly fixed. Threaded holes are provided on the upper and lower lateral surfaces of the support plate 303. Tensioning studs 305 are threadedly connected to the two threaded holes. The tensioning bolts are arranged so that when the slider 302 drives the support plate 303 to move to a certain position, the slider 302 can be fixed by tightening the tensioning studs 305, thereby achieving the purpose of fixing the infrared controller 306. Conversely, the position of the slider 302 can be adjusted by loosening the tensioning studs 305, thereby adjusting the position of the infrared controller 306.

[0030] like Figure 2 , 3 As shown: In summary, the infrared controller 306 is set to use the infrared rays emitted by the infrared controller 306 to detect the position of the steel pipe. The position of the infrared controller 306 can be adjusted by adjusting the slider 302. When the infrared rays of the infrared controller 306 hit the steel pipe, a signal will be sent to the infrared receiver 307. Therefore, the infrared controller 306 and the infrared receiver 307 in this device both use wireless transmission, but the infrared receiver 307 needs to be connected to the hydraulic telescopic rod 105 through a control line, so that after the infrared receiver 307 receives the signal from the infrared controller 306, it transmits it to the hydraulic telescopic rod 105, so that the hydraulic telescopic rod 105 drives the first shear knife 106 to move downward, thereby achieving the purpose of shearing the steel pipe.

[0031] like Figure 1 , 2As shown: the storage assembly includes two fixing plates 401 arranged at the end of one side of the two baffles 102. The fixing plates 401 are arranged to fix the storage box 402. The two fixing plates 401 can be bolted to the vertical surface of the baffle 102 and away from the side of the conveying mechanism. The lower part of the two fixing plates 401 is welded with a storage box 402. The storage box 402 can be arranged to store the cut steel pipes, and one side of the vertical surface of the storage box 402 is fixed by bolts, so that it can be opened. When the cut steel pipe needs to be taken out, it can be opened to facilitate its taking. The side of the bottom plate 101 away from the conveying mechanism is set as an inclined surface, which is set to the inclined surface so that the cut steel pipe can slide into the storage box 402, and the inclination angle of the storage box 402 is set to the same inclination angle as the bottom plate 101, so that the cut steel pipe can fall into the storage box 402 more smoothly. The upper horizontal surface of the slide rail 301 can be engraved with a scale 308 by laser engraving. The scale 308 is set to cooperate with the pointer 304 to adjust the position of the infrared controller 306. Support columns 108 are welded at the four corners of the lower part of the bottom plate 101, so that the entire device is supported.

[0032] The use of the utility model:

[0033] Before the equipment is turned on, it is necessary to debug the position of the infrared controller according to the length of the steel pipe that needs to be cut. Because the slide rail is a certain distance away from the first shearing knife, the distance between the slide rail and the first shearing knife needs to be added for debugging when debugging the infrared controller. For example, when the distance between the slide rail and the first shearing knife is 100cm, the length of the steel pipe to be cut is 300cm, then the distance of the pointer on the support plate needs to be adjusted to 200cm, so that the length of the steel pipe at the cutting position is 300cm. After debugging, start the motor and place the steel pipe on the conveyor roller. Multiple conveyor rollers will drive the steel pipe to move forward, and then the steel pipe will pass between the first shearing knife and the second shearing knife, and then the steel pipe will continue to move forward. After the end of the steel pipe touches the infrared ray of the infrared controller, the infrared controller transmits a signal to the infrared receiver, so that the infrared receiver transmits the signal to the hydraulic telescopic rod through the signal line, so that the hydraulic telescopic rod drives the first shearing knife to move downward, so that the steel pipe is cut by the first shearing knife and the second shearing knife, so that the steel pipe falls and slides into the storage box. At this time, the infrared signal of the infrared controller is interrupted, so that the hydraulic telescopic rod moves upward back to the original position.

[0034] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0035] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A quantitative cutting device for steel pipes, characterized in that: The invention comprises a bottom plate (101), baffles (102) are symmetrically arranged on the upper part of the bottom plate (101), a gantry (104) is arranged on the upper part of the two baffles (102), a circular through hole is arranged on the gantry (104), a hydraulic telescopic rod (105) is arranged in the circular through hole, a first shearing knife (106) is fixedly connected to the push rod of the hydraulic telescopic rod (105), a second shearing knife (107) is arranged below the first shearing knife (106) and located on the upper part of the bottom plate (101), a conveying mechanism is arranged on one side of the two baffles (102), a sliding assembly is arranged on the other side of the baffle (102), an infrared controller (306) is arranged on the sliding assembly, an infrared receiver (307) is arranged on the upper part of the gantry (104) and located on one side of the hydraulic telescopic rod (105), and a storage assembly is arranged on the side of the bottom plate (101) away from the conveying mechanism.

2. The quantitative cutting device for steel pipes according to claim 1, characterized in that: The conveying mechanism comprises a plurality of conveying rollers (103) arranged on two baffles (102), wherein a transmission shaft of one of the conveying rollers (103) is connected to an output shaft of a motor (202), and the plurality of conveying rollers (103) are connected to each other via a belt (203) pulley using a belt (203), a support block (201) is arranged at the lower part of the motor (202) and on the outer side wall of the baffle (102), and the motor (202) is arranged at the upper part of the support block (201).

3. The quantitative cutting device for steel pipes according to claim 1, characterized in that: The sliding assembly comprises a sliding rail (301) arranged on the inner wall of a side baffle (102), a sliding block (302) is slidably connected in a sliding groove of the sliding rail (301), a supporting plate (303) is fixedly connected to the sliding block (302), and the infrared controller (306) is arranged on the supporting plate (303).

4. The quantitative cutting device for steel pipes according to claim 3, characterized in that: A pointer (304) is arranged on the vertical surface of the support plate (303) and located above the infrared controller (306), and threaded holes are arranged on the two transverse surfaces of the support plate (303), and tensioning studs (305) are arranged in both of the threaded holes.

5. The quantitative cutting device for steel pipes according to claim 1, characterized in that: The storage assembly comprises two fixed plates (401) arranged at one end of two baffles (102); the fixed plates (401) are arranged on a vertical surface of the baffles (102) and away from the conveying mechanism; the lower parts of the two fixed plates (401) are fixedly connected with a storage box (402).

6. The quantitative cutting device for steel pipe according to claim 3, characterized in that: A scale (308) is provided on the upper transverse surface of the slide rail (301).

7. The quantitative cutting device for steel pipes according to claim 1, characterized in that: The four lower corners of the base plate (101) are fixedly connected with support columns (108).

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