Gear aligning device for triple gear production

By designing a tooth control device including three adjustment components, the problem of low working efficiency of the tooth control device for triple gear production in the prior art is solved, and the three gears are simultaneously adjusted, which improves the working efficiency and adapts to gear shafts of different sizes.

CN222754557UActive Publication Date: 2025-04-15PUJIANG HENGXING TRANSMISSION MACHINERY CO LTD
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Patent Information

Application Number
CN202421551784.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-15
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing gear-toothing device for the production of triple gears can only perform gear-toothing at the same time, resulting in low working efficiency.

Method used

A tooth control device including three adjustment components is designed, and the sliding adjustment slide rod corresponds to the gear, and the threaded rod and knob drive the adjustment rod to telescopicly, so that the sensor aligns the teeth of each gear, thereby achieving the timing of the three gears.

Benefits of technology

The three gears on the triple gear are simultaneously realized, which significantly improves the working efficiency of the device, and adapts to triple gear shafts of different lengths and thicknesses through the design of clamping components and sliding plates.

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Abstract

The utility model discloses a tooth aligning device for triple gear production, which relates to the technical field of gear production and comprises an operating platform, a fixed plate is fixedly mounted at one end of the operating platform, a sliding plate is mounted on the operating platform in a sliding manner, and rotating discs are rotatably mounted on the sides, close to each other, of the fixed plate and the sliding plate. Two rotating discs are arranged on the operating table, clamping assemblies are installed on the two rotating discs, a sliding groove is fixedly formed in one side of the operating table, three adjusting assemblies are installed in the sliding groove in a sliding mode, and sensors are fixedly installed at one ends of three adjusting rods. The three sliding rods are adjusted in a sliding mode to correspond to the three gears, a second rotary knob is rotated to drive a threaded rod to rotate, the threaded rod drives an adjusting rod to slide and stretch out and draw back in the sliding rods, a sensor at one end of the adjusting rod is made to be aligned with corresponding teeth on each gear, and therefore the purpose of conducting tooth alignment on the three gears on the triple gear at the same time is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear production, in particular to a gear alignment device for triple gear production. Background Art

[0002] The triple gear is a common mechanical transmission element, usually used in the gearbox of various mechanical equipment. Different speed and torque outputs are achieved by changing the combination of gears. In the production process, the gear alignment device is one of the key tools. It is responsible for accurately processing the tooth shape of the gear to ensure the quality and performance of the gear. The working principle of the gear alignment device is based on precise mechanical motion and control systems. It can assist in completing the gear tooth shape processing according to preset parameters.

[0003] The existing gear alignment device for triple gear production can only align one gear at a time, while a triple gear has three gears, and the three gears need to be aligned in sequence, which greatly reduces the working efficiency of the device. In view of the above problems, the inventor proposes a gear alignment device for triple gear production to solve the above problems. Utility Model Content

[0004] In order to solve the problem that the existing gear alignment device for triple gear production can only align one gear at a time, resulting in low working efficiency of the device; the purpose of the utility model is to provide a gear alignment device for triple gear production.

[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: a gear alignment device for triple gear production, including an operating table, a fixed plate is fixedly installed at one end of the operating table, a sliding plate is slidably installed on the operating table, a rotating disk is rotatably installed on the side where the fixed plate and the sliding plate are close to each other, a clamping assembly is installed on the two rotating disks, a servo motor is fixedly installed on one side of the fixed plate, the acceleration section of the servo motor is fixedly connected to the center of one of the rotating disks, a slide groove is fixedly installed on one side of the operating table, three adjustment assemblies are slidably installed in the slide groove, the three adjustment assemblies all include a sliding rod, and the sliding rod is slidably installed in the slide groove, the three sliding rods are slidably installed in the three sliding rods, a sensor is fixedly installed at one end of the three adjusting rods, and the center of the sensor is at the same height as the center of the rotating disk, a threaded rod is rotatably installed in the three sliding rods, and the threaded rod is threadedly inserted in the corresponding adjusting rod, and a second knob is fixedly installed at one end of the three threaded rods.

[0006] Preferably, a lead screw is rotatably installed in the operating table, and the lead screw thread is inserted in the sliding plate, and a crank is fixedly installed at one end of the lead screw.

[0007] Preferably, the two clamping assemblies each include two clamping blocks distributed in a mirror image, and the clamping blocks are slidably mounted on the corresponding rotating disks, a bidirectional screw is rotatably mounted in the two rotating disks, and the bidirectional screw is threadedly inserted in the corresponding two clamping blocks, a worm is rotatably mounted in the two rotating disks, a first knob is fixedly mounted on the top of the two worms, a worm wheel is fixedly mounted in the middle of the two bidirectional screws, and the worm wheel is meshed with the corresponding worm.

[0008] Preferably, a limit assembly is installed on one side of the three sliding rods, and the three limit assemblies all include a limit block, and the limit block is slidably installed on one side of the sliding rod, a plurality of equally distributed card slots are opened on one side of the slide groove, and the limit block is slidably arranged in the corresponding card slots, a telescopic rod is fixedly installed on one side of the three sliding rods, and the bottom end of the telescopic rod is fixedly connected to the upper surface of the corresponding limit block, and springs are sleeved on the three telescopic rods.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. In the utility model, three adjustment components are provided, and according to the positions of the three gears on the triple gear, the three sliding rods are slid and adjusted to correspond to the three gears, and the second knob is turned to drive the threaded rod to rotate, and the threaded rod drives the adjustment rod to slide and retract in the sliding rod, so that the sensor at one end of the adjustment rod is aligned with the corresponding teeth on each gear, thereby achieving the purpose of aligning the three gears on the triple gear at the same time;

[0011] 2. In the present invention, by providing a clamping assembly and a sliding plate, the clamping assembly and the sliding plate can be used to clamp and fix the triple gear shafts of different lengths and thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 This is a schematic diagram of the overall front structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the overall back structure of the utility model;

[0015] Figure 3 For this utility model Figure 2 A schematic diagram of the structure enlargement in the middle;

[0016] Figure 4This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0017] Figure 5 This is a schematic diagram of the structure of the adjustment component of the utility model.

[0018] In the figure: 1. operating table; 2. fixed plate; 3. sliding plate; 4. servo motor; 5. rotating disk; 6. clamping assembly; 61. clamping block; 62. first knob; 63. bidirectional lead screw; 64. worm gear; 65. worm; 7. adjusting assembly; 71. sliding rod; 72. adjusting rod; 73. second knob; 74. threaded rod; 8. slide groove; 81. card slot; 9. sensor; 10. lead screw; 11. crank; 12. limit assembly; 121. limit block; 122. telescopic rod; 123. spring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example: Figure 1-5As shown, the utility model provides a gear alignment device for triple gear production, including an operating table 1, a fixed plate 2 is fixedly installed at one end of the operating table 1, a sliding plate 3 is slidably installed on the operating table 1, a rotating disk 5 is rotatably installed on the side where the fixed plate 2 and the sliding plate 3 are close to each other, and a clamping assembly 6 is installed on the two rotating disks 5, a servo motor 4 is fixedly installed on one side of the fixed plate 2, and the summer promotion section of the servo motor 4 is fixedly connected to the center of one of the rotating disks 5, a slide groove 8 is fixedly installed on one side of the operating table 1, and three adjustment assemblies 7 are slidably installed in the slide groove 8, and the three adjustment assemblies 7 include a sliding rod 71, and the sliding rod 71 is slidably installed in the slide groove 8, and the three sliding rods 71 ​​are slidably installed in the three sliding rods 72, and one end of the three adjusting rods 72 is fixedly installed with a sensor 9, and the center of the sensor 9 is at the same height as the center of the rotating disk 5, and the three sliding rods 71 ​​are rotatably installed in the three sliding rods 71. The third gear 72 is moved in a direction that the second end of the gear 72 is moved in a direction that the first ...

[0021] A lead screw 10 is rotatably installed in the operating table 1 , and the lead screw 10 is threadedly inserted in the sliding plate 3 , and a crank 11 is fixedly installed at one end of the lead screw 10 .

[0022] By adopting the above technical solution, the crank 11 is used to drive the lead screw 10 to rotate, and the lead screw 10 drives the sliding plate 3 to move.

[0023] The two clamping assemblies 6 each include two clamping blocks 61 that are distributed in a mirror image, and the clamping blocks 61 are slidably mounted on the corresponding rotating disk 5 .

[0024] By adopting the above technical solution, two clamping blocks 61 are used to slide toward each other to clamp one end of the triple gear shaft.

[0025] A bidirectional screw rod 63 is rotatably installed in each of the two rotating disks 5 , and the bidirectional screw rod 63 is threadedly inserted in the two corresponding clamping blocks 61 .

[0026] By adopting the above technical solution, the bidirectional screw rod 63 drives the two clamping blocks 61 to slide toward each other.

[0027] A worm 65 is rotatably mounted in each of the two rotating disks 5 , and a first knob 62 is fixedly mounted on the top of each of the two worm 65 .

[0028] By adopting the above technical solution, rotating the first knob 62 drives the worm 65 to rotate.

[0029] A worm wheel 64 is fixedly mounted at the middle of the two bidirectional screw rods 63 , and the worm wheel 64 is meshed with the corresponding worm 65 .

[0030] By adopting the above technical solution, the worm 65 drives the worm wheel 64 to rotate, and the worm wheel 64 drives the bidirectional screw 63 to rotate.

[0031] A limiting assembly 12 is installed on one side of the three sliding rods 71. The three limiting assemblies 12 all include a limiting block 121, and the limiting block 121 is slidably installed on one side of the sliding rod 71. A plurality of equally spaced card slots 81 are opened on one side of the slide groove 8, and the limiting block 121 is slidably carded in the corresponding card slot 81.

[0032] By adopting the above technical solution, the limiting block 121 is slidably locked in the corresponding locking groove 81 to limit the sliding rod 71.

[0033] A telescopic rod 122 is fixedly mounted on one side of each of the three sliding rods 71 ​​, and the bottom end of the telescopic rod 122 is fixedly connected to the upper surface of the corresponding limit block 121 , and a spring 123 is sleeved on each of the three telescopic rods 122 .

[0034] By adopting the above technical solution, the limit block 121 is slidably locked in the corresponding locking groove 81 by utilizing the rebound force of the spring 123 .

[0035] Working principle: When the utility model is in use, firstly, the first knob 62 is rotated to drive the worm 65 to rotate, the worm 65 drives the worm wheel 64 to rotate, the worm wheel 64 drives the bidirectional screw 63 to rotate, the bidirectional screw 63 drives the two clamping blocks 61 to slide toward each other, clamping and fixing one end of the triple gear shaft, then according to the length of the triple gear, the crank 11 is used to drive the screw 10 to rotate, the screw 10 drives the sliding plate 3 to move, and the clamping assembly 6 is used to clamp and fix the other end of the triple gear shaft on the rotating disk 5 on the sliding plate 3, and then according to the length of the triple gear The positions of the three gears are adjusted by sliding the three sliding rods 71 ​​to correspond to the three gears, and the rebound force of the spring 123 is used to make the limit block 121 slide and be clamped in the corresponding clamping groove 81 to limit the sliding rod 71, and then the second knob 73 is rotated to drive the threaded rod 74 to rotate, and the threaded rod 74 drives the adjusting rod 72 to slide and retract in the sliding rod 71, so that the sensor 9 at one end of the adjusting rod 72 is aligned with the corresponding teeth on each gear, and then the servo motor 4 is used to drive the triple gear to rotate, and the three gears on the triple gear are processed by the processing device.

[0036] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A gear alignment device for triple gear production, comprising an operating table (1), characterized in that: A fixed plate (2) is fixedly mounted on one end of the operating table (1), a sliding plate (3) is slidably mounted on the operating table (1), a rotating disk (5) is rotatably mounted on the side where the fixed plate (2) and the sliding plate (3) are close to each other, and a clamping assembly (6) is mounted on both rotating disks (5), a servo motor (4) is fixedly mounted on one side of the fixed plate (2), and a heat-propelling section of the servo motor (4) is fixedly connected to the center of one of the rotating disks (5), a slide groove (8) is fixedly mounted on one side of the operating table (1), and three adjustment assemblies (7) are slidably mounted in the slide groove (8) The three adjustment components (7) all include a sliding rod (71), and the sliding rod (71) is slidably installed in the sliding groove (8), and an adjustment rod (72) is slidably installed in the three sliding rods (71), and one end of the three adjustment rods (72) is fixedly installed with a sensor (9), and the center of the sensor (9) is located at the same height as the center of the rotating disk (5), and a threaded rod (74) is rotatably installed in the three sliding rods (71), and the threaded rod (74) is threadedly inserted in the corresponding adjustment rod (72), and one end of the three threaded rods (74) is fixedly installed with a second knob (73).

2. A gear alignment device for triple gear production as claimed in claim 1, characterized in that: A lead screw (10) is rotatably mounted in the operating table (1), and the lead screw (10) is threadedly inserted in the sliding plate (3), and a crank (11) is fixedly mounted on one end of the lead screw (10).

3. A gear alignment device for triple gear production as claimed in claim 1, characterized in that: The two clamping assemblies (6) each comprise two clamping blocks (61) that are distributed in a mirror image, and the clamping blocks (61) are slidably mounted on the corresponding rotating disk (5).

4. A gear alignment device for triple gear production as claimed in claim 1, characterized in that: A bidirectional screw rod (63) is rotatably installed in each of the two rotating disks (5), and the bidirectional screw rod (63) is threadedly inserted in two corresponding clamping blocks (61).

5. A gear alignment device for triple gear production as claimed in claim 1, characterized in that: A worm (65) is rotatably mounted in each of the two rotating disks (5), and a first knob (62) is fixedly mounted on the top of each of the two worms (65).

6. A gear alignment device for triple gear production as claimed in claim 4, characterized in that: A worm wheel (64) is fixedly mounted at the middle of the two bidirectional screw rods (63), and the worm wheel (64) is meshed with the corresponding worm (65).

7. A gear alignment device for triple gear production as claimed in claim 1, characterized in that: A limiting assembly (12) is installed on one side of the three sliding rods (71), and the three limiting assemblies (12) include a limiting block (121), and the limiting block (121) is slidably installed on one side of the sliding rod (71), and a plurality of equally spaced slots (81) are opened on one side of the sliding groove (8), and the limiting block (121) is slidably installed in the corresponding slot (81).

8. A gear alignment device for triple gear production as claimed in claim 1, characterized in that: A telescopic rod (122) is fixedly mounted on one side of each of the three sliding rods (71), and the bottom end of the telescopic rod (122) is fixedly connected to the upper surface of the corresponding limit block (121), and a spring (123) is sleeved on each of the three telescopic rods (122).