Cutting device for ABS plastic surface coating processing

By designing a cutting device for conveniently replaced nozzle installation components and protective components, the problem of changing the nozzle connection tightening force of the flame cutting device in high temperature environment is solved, rapid replacement of nozzles and effective flame prevention and control are achieved, and the stability and safety of cutting operations are improved.

CN222754588UActive Publication Date: 2025-04-15SHANDONG JIUSU NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421485240.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-15
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

In the high temperature environment of existing flame cutting devices, the thermal expansion of the nozzle causes changes in the tightening force of the threaded connection, which may cause stuck or loosening, affecting the nozzle replacement efficiency and the stability and safety of the cutting operation.

Method used

A cutting device for ABS plastic surface plating processing is designed, using the sliding installation of the mounting components and the design of the articulated card head to achieve convenient replacement of the nozzle, and the protection components prevent the flame from being out of control and the spread of upward return flames.

Benefits of technology

The rapid replacement of nozzles is achieved, which avoids flame out of control and damage to ABS plastic coating, and improves the stability and safety of cutting operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting device for processing an ABS (Acrylonitrile Butadiene Styrene) plastic surface coating, and relates to the technical field of cutting machines, in particular to the cutting device for processing the ABS plastic surface coating, which comprises a cutting head and is used for cutting the ABS plastic surface coating. A nozzle is inserted into the lower end of the connector; an annular frame is integrally formed on the outer wall of the nozzle; the installation assembly comprises clamping heads hinged to the two sides of the interior of the lower end of a connector, a sliding sleeve slidably installed at the lower end of the connector in a sleeving mode, and a spring installed on the outer wall of the connector in a sleeving mode. The protection assembly comprises two mounting shells symmetrically mounted on the outer wall of the connector and a protection shell integrally formed on the outer walls of the mounting shells; the nozzle is convenient to replace through the mounting assembly, the main body assembly or other equipment is prevented from being burnt due to out-of-control flame through the protection assembly, spreading of flame returning upwards is reduced, and damage of the returned flame to the cutting position of an ABS plastic coating is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting machines, in particular to a cutting device for processing ABS plastic surface coatings. Background Art

[0002] The flame of an ordinary flame cutting device is a mixture of oxygen and natural gas that is ignited by a certain number of ventilation grooves between two pieces of ordinary material to achieve the function of cutting products. With the growing development needs of society, flame cutting devices can be used to cut various types of metals or non-metals;

[0003] After checking the publication number: CN115889934B, a flame cutting device for processing ABS plastic surface coating is disclosed. This technology discloses "a flame cutting device for processing ABS plastic surface coating, belonging to the technical field of cutting machines, the flame nozzle includes a joint base, a cutting nozzle connected to the joint base, the cutting nozzle can rotate axially relative to the joint base, a fuel mixing chamber is formed inside the cutting nozzle, and a jet channel connected to the fuel mixing chamber is also provided on the cutting nozzle, the jet channel is connected to the nozzle, a fuel channel and an oxygen channel connected to the fuel mixing chamber are provided on the joint base, the air outlet channel extends along the axial direction of the cutting nozzle, and the air outlet holes are evenly distributed around the nozzle", etc., with "by arranging air outlet holes for ejecting inert gas around the nozzle, the flame outside the cutting center can prevent the burning of the ABS plastic coating from spreading, thereby protecting the surroundings of the flame, reducing the damage to the ABS plastic coating at the cutting position, effectively protecting the appearance quality of the product after cutting, and thus saving costs" and other technical effects;

[0004] When cutting ABS plastic surface coatings of different thicknesses, in order to ensure the best cutting effect, the appropriate nozzle must be replaced according to needs; the nozzle on the cutting head and the conventional nozzle in the above solution generally adopt a threaded installation method, but in a high-temperature working environment, the metal nozzle will experience thermal expansion, resulting in size changes; this thermal expansion phenomenon may cause the threaded metal nozzle and the cutting head to change in fastening force when heated, and in extreme cases may even cause jamming or loosening; these problems not only affect the efficiency of nozzle replacement, but may also have an adverse effect on the stability and safety of the cutting operation. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a cutting device for processing ABS plastic surface coatings, which has the characteristics of convenient replacement of nozzles through installation components, preventing uncontrolled flames from burning main components or other equipment through protective components, and reducing the spread of upward returning flames to avoid damage to the ABS plastic coating at the cutting point by the returning flames.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a cutting device for processing ABS plastic surface coating, including a cutting head and used for cutting the ABS plastic surface coating, the cutting head includes:

[0007] The main body assembly includes a connector fixed at the lower end of the shell, a nozzle inserted and installed inside the lower end of the connector, and a ring frame integrally formed on the outer wall of the nozzle;

[0008] The installation assembly includes a clamping head hinged on both sides of the lower end of the connector, a sliding sleeve for sliding installation is sleeved on the lower end of the connector, and a spring is sleeved and installed on the outer wall of the connector;

[0009] The protective component comprises two mounting shells symmetrically mounted on the outer wall of the connector, and a protective shell integrally formed on the outer wall of the mounting shells.

[0010] Preferably, the protection component also includes grooves opened on both sides of the protection shell, a pipeline arranged above the protection shell, nozzles installed at both ends of the pipeline, and an inert gas pipe connected to the upper end of the pipeline.

[0011] Preferably, the protective assembly further comprises mounting heads fixed at both ends of the mounting shell, and the two mounting shells and the protective shell are fixed to the connecting head through the mounting heads and bolts.

[0012] Preferably, the mounting assembly further comprises a limiting ring fixed to the outer wall of the middle portion of the connector, and a limiting seat fixed to the bottom of the connector.

[0013] Preferably, the mounting assembly further comprises a sealing gasket installed inside the connector, and the sealing gasket cooperates with the nozzle.

[0014] Preferably, the main body assembly further comprises a fuel pipe and an oxygen pipe installed on both sides of the upper end of the shell, and a fuel valve and an oxygen valve installed in the shell.

[0015] Beneficial Effects

[0016] The utility model provides a cutting device for processing ABS plastic surface coatings. Compared with the prior art, it has the following beneficial effects:

[0017] (1) When the nozzle needs to be replaced, the sliding sleeve is pushed upward to release the squeezing of the clamp head, so that the clamp head can be flipped in the opposite direction, releasing the clamp head from fixing the nozzle, allowing the nozzle to be removed, and then the nozzle is inserted and installed on the connector, and the clamp head is released, and then the sliding sleeve is released, and the sliding sleeve is pushed by the spring rebound pressure to squeeze the clamp head, so that the clamp head buckles the nozzle and fixes it on the connector, thereby realizing convenient replacement of the nozzle.

[0018] (2) When the cutting head is cutting the ABS plastic surface coating, and the flame ejected from the nozzle is relatively strong and close to the ABS plastic surface coating, the flame will return upward. At this time, the protective shell can be used to block the flame to prevent the flame from getting out of control and burning the main components or other equipment. At the same time, inert gas is sent to the pipeline through the inert gas pipe and ejected from the nozzle to further reduce the spread of the flame returning upward and prevent the returning flame from damaging the ABS plastic coating at the cutting point. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the bottom structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the split structure of the utility model;

[0022] Figure 4 It is a cross-sectional structural diagram of the installation assembly in the utility model;

[0023] Figure 5 For this utility model Figure 4 Schematic diagram of the structure of local A in the figure.

[0024] In the figure: 1, cutting head; 11, main body assembly; 111, shell; 112, connector; 113, nozzle; 114, fuel pipe; 115, oxygen pipe; 116, fuel valve; 117, oxygen valve; 118, ring frame; 12, installation assembly; 121, clamp; 122, sleeve; 123, spring; 124, sealing gasket; 125, limit ring; 126, limit seat; 13, protection assembly; 131, installation shell; 132, protection shell; 133, groove; 134, installation head; 135, pipeline; 136, nozzle; 137, inert gas pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 The utility model provides a technical solution of a cutting device for processing ABS plastic surface coating: a cutting device for processing ABS plastic surface coating, comprising a cutting head 1 and used for cutting the ABS plastic surface coating, the cutting head 1 comprising:

[0027] The main body component 11 comprises a connector 112 fixed at the lower end of the housing 111, a nozzle 113 inserted and installed inside the lower end of the connector 112, and a ring frame 118 integrally formed on the outer wall of the nozzle 113;

[0028] The mounting assembly 12 includes a clamping head 121 hinged on both sides of the lower end of the connector 112, a sliding sleeve 122 slidably mounted on the lower end of the connector 112, and a spring 123 mounted on the outer wall of the connector 112;

[0029] The protection assembly 13 includes two installation shells 131 symmetrically installed on the outer wall of the connector 112 and a protection shell 132 integrally formed on the outer wall of the installation shells 131 .

[0030] In this embodiment, when the nozzle 113 needs to be replaced, the squeeze on the clamping head 121 is released by pushing the sliding sleeve 122 upward, so that the clamping head 121 can be pushed to flip over, and the clamping head 121 is released from fixing the nozzle 113, so that the nozzle 113 can be removed, and then the nozzle 113 is inserted and installed to the connecting head 112, and the pushed clamping head 121 is released, and then the pushed sliding sleeve 122 is released, and the rebound pressure of the spring 123 pushes the sliding sleeve 122 to squeeze the clamping head 121, so that the clamping head 121 buckles the nozzle 113 and fixes it on the connecting head 112, thereby realizing convenient replacement of the nozzle 113.

[0031] Specifically, the protection component 13 also includes grooves 133 opened on both sides of the protection shell 132, a pipeline 135 arranged above the protection shell 132, nozzles 136 installed at both ends of the pipeline 135, and an inert gas pipe 137 connected to the upper end of the pipeline 135.

[0032] In this embodiment, when the protective component 13 is installed on the connecting head 112, the cutting head 1 is cutting the ABS plastic surface coating, and the flame ejected from the nozzle 113 is relatively strong and close to the ABS plastic surface coating, the flame will return upward. At this time, the protective shell 132 can be used to block it to prevent the flame from getting out of control and burning the main component 11 or other equipment; at the same time, the inert gas is sent to the pipeline 135 through the inert gas pipe 137 and ejected from the nozzle 136, so as to further reduce the spread of the flame returning upward and prevent the returning flame from damaging the ABS plastic coating at the cutting point.

[0033] Specifically, the protection assembly 13 further includes mounting heads 134 fixed to both ends of the mounting shell 131 , and the two mounting shells 131 and the protection shell 132 are fixed to the connecting head 112 through the mounting heads 134 and bolts.

[0034] In this embodiment, the two installation shells 131 and the protective shell 132 can be disassembled from the connector 112 , so that the protective assembly 13 can be cleaned or replaced easily.

[0035] Specifically, the mounting assembly 12 further includes a limiting ring 125 fixed to the outer wall of the middle portion of the connector 112 , and a limiting seat 126 fixed to the bottom of the connector 112 .

[0036] In this embodiment, the spring 123 is limited by the limiting ring 125 , and the sliding sleeve 122 is limited by the limiting seat 126 , so as to prevent the sliding sleeve 122 from being separated from the connector 112 .

[0037] Specifically, the installation assembly 12 further includes a sealing gasket 124 installed inside the connector 112 , and the sealing gasket 124 cooperates with the nozzle 113 .

[0038] In this embodiment, when the nozzle 113 is installed on the connector 112, the sealing gasket 124 is used to improve the sealing performance to prevent gas leakage.

[0039] Specifically, the main body assembly 11 further includes a fuel pipe 114 and an oxygen pipe 115 installed on both sides of the upper end of the shell 111 , and a fuel valve 116 and an oxygen valve 117 installed in the shell 111 .

[0040] The working principle and use process of the utility model are as follows: first, when the nozzle 113 needs to be replaced, the sliding sleeve 122 is pushed upward to release the squeezing of the clamping head 121, so that the clamping head 121 can be pushed to flip in the opposite direction, and the clamping head 121 is released from fixing the nozzle 113, so that the nozzle 113 can be removed, and then the nozzle 113 is inserted and installed to the connecting head 112, and the pushed clamping head 121 is released, and then the pushed sliding sleeve 122 is released, and the sliding sleeve 122 is pushed to squeeze the clamping head 121 by the rebound pressure of the spring 123, so that the clamping head 121 buckles the nozzle 113 and fixes it on the connecting head 112, so that the nozzle 113 can be easily replaced;

[0041] When the cutting head 1 is cutting the ABS plastic surface coating, and the flame ejected from the nozzle 113 is relatively strong and close to the ABS plastic surface coating, the flame may return upwards. At this time, the protective shell 132 may be used to shield it, so as to prevent the flame from getting out of control and burning the main component 11 or other equipment. At the same time, the inert gas is sent to the pipeline 135 through the inert gas pipe 137 and ejected from the nozzle 136, so as to further reduce the spread of the flame returning upwards and prevent the returning flame from damaging the ABS plastic coating at the cutting point.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Cutting device for ABS plastic surface coating processing, characterized by: The invention comprises a cutting head (1) and is used for cutting the surface coating of ABS plastic. The cutting head (1) comprises: The main body component (11) comprises a connecting head (112) fixed at the lower end of the shell (111), a nozzle (113) inserted and installed inside the lower end of the connecting head (112), and a ring frame (118) integrally formed on the outer wall of the nozzle (113); The mounting assembly (12) comprises a clamping head (121) hingedly connected to both sides of the lower end of the connecting head (112), a sliding sleeve (122) sleeved and slidably mounted on the lower end of the connecting head (112), and a spring (123) sleeved and mounted on the outer wall of the connecting head (112); The protection assembly (13) comprises two installation shells (131) symmetrically installed on the outer wall of the connector (112), and a protection shell (132) integrally formed on the outer wall of the installation shell (131).

2. The cutting device for ABS plastic surface coating processing according to claim 1, characterized in that: The protection assembly (13) further comprises grooves (133) provided on both sides of the protection shell (132), a pipeline (135) arranged above the protection shell (132), nozzles (136) installed at both ends of the pipeline (135), and an inert gas pipe (137) connected to the upper end of the pipeline (135).

3. The cutting device for ABS plastic surface coating processing according to claim 1, characterized in that: The protection assembly (13) further comprises mounting heads (134) fixed at both ends of the mounting shell (131), and the two mounting shells (131) and the protection shell (132) are fixed to the connecting head (112) through the mounting heads (134) and bolts.

4. The cutting device for ABS plastic surface coating processing according to claim 1, characterized in that: The installation assembly (12) further comprises a limiting ring (125) fixed to the outer wall of the middle portion of the connecting head (112), and a limiting seat (126) fixed to the bottom of the connecting head (112).

5. The cutting device for ABS plastic surface coating processing according to claim 1, characterized in that: The installation assembly (12) further comprises a sealing gasket (124) installed inside the connecting head (112), and the sealing gasket (124) cooperates with the nozzle (113).

6. The cutting device for ABS plastic surface coating processing according to claim 1, characterized in that: The main body assembly (11) further comprises a fuel pipe (114) and an oxygen pipe (115) installed on both sides of the upper end of the shell (111), and a fuel valve (116) and an oxygen valve (117) installed in the shell (111).

Citation Information

Patent Citations

  • A flame cutting device for coating ABS plastic surfaces

    CN115889934B