Hot-dip galvanized cable support embedded part machining welding frame
By designing the embedded parts of the hot-dip galvanized cable bracket, the welding frame is processed, and the stable upright and positioning of the steel bars is achieved by using servo motors and cylinders, the problems of inaccurate positioning and labor-intensive operation in the existing technology are solved, and the welding quality and safety are improved.
Patent Information
- Application Number
- CN202421479609.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the prior art, when welding cable bracket embedded parts, the steel bars are not positioned correctly, resulting in poor welding quality, and the steel bars are long and heavy, making operation difficult and dangerous.
A hot-dip galvanized cable bracket embedded parts processing welding frame is designed, including a cap assembly, a clamp assembly and a drive assembly. The transmission rod is driven by a servo motor to wind the rope, pull the steel bars upright, and use the cylinder to clamp the steel bars to ensure accurate positioning.
The stable upright and positioning of steel bars is achieved, which reduces workers' physical strength consumption, improves welding quality, and reduces operational risks.
Smart Images

Figure CN222754752U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of auxiliary welding equipment for electric power construction, in particular to a hot-dip galvanized cable bracket embedded part processing welding frame. Background Art
[0002] When carrying out power equipment, embedded cable brackets are widely used. When processing existing embedded parts, broken steel bars and steel plates are directly welded on site. However, due to the lack of auxiliary equipment, it is impossible to ensure that the steel bars can be accurately positioned and welded to the steel plates, and the welding quality is relatively poor.
[0003] For example, Chinese patent: Publication No. CN216706476U is a hand-held clamp-type welding frame for processing cable bracket embedded parts, which belongs to the technical field of auxiliary welding equipment for power construction; it includes a main support; a through hole is opened in the middle of the main support, and connecting rods are rotatably installed on the left and right sides of the main support; the other end of the connecting rod is connected to the bottom plate clamp; the auxiliary pipe sleeve is detachably installed on the main support through the through hole; a positioning hole is also opened in the middle of the auxiliary pipe sleeve along the axial direction; the size of the positioning hole matches the size of the steel bar to be welded; and a locking limiter is also provided on the auxiliary pipe sleeve.
[0004] Although the utility model effectively solves the current problem of inaccurate positioning and inability to effectively guarantee welding quality when using broken steel bars and steel plates to weld and process cable brackets, in actual welding processing, the steel bars are sometimes tens of meters long and heavy. The device needs to pick up the steel bars and pass them through the main support for positioning and fixing, which is very laborious and easily leads to unstable handling and high risk.
[0005] Therefore, we proposed a hot-dip galvanized cable bracket embedded parts processing welding frame. Utility Model Content
[0006] The utility model provides a hot-dip galvanized cable bracket embedded part processing welding frame.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hot-dip galvanized cable bracket embedded parts processing welding frame, comprising a gland assembly, the upper surface of the gland assembly is fixedly connected to a support assembly, both sides of the lower surface of the support assembly are fixedly connected to clamping assemblies, one side of the upper surface of the support assembly is fixedly connected to a driving assembly, and one end of the driving assembly is fixedly connected to a connecting assembly;
[0008] The driving assembly includes a servo motor, the lower surface of the servo motor is fixedly mounted on one side of the upper surface of the supporting assembly, the output end of the servo motor is splinedly connected to a transmission rod, one end of the transmission rod is fixedly connected to a rotating rod, both ends of the outer surface of the rotating rod are rotatably connected to a supporting frame, and a rope is wrapped around the outer surface of the rotating rod.
[0009] Preferably, the pressure cover assembly includes a base plate, the upper surface of the base plate is fixedly connected to the bottom end of the supporting assembly, one side of the lower surface of the base plate is fixedly connected to a first limit block, and the other side of the lower surface of the base plate is fixedly connected to a second limit block; the first limit block and the second limit block are respectively located on both sides of the lower surface of the base plate to limit both sides of the steel plate, and the base plate covers the upper surface of the steel plate and pressure covers the upper surface, thereby limiting and fixing the steel plate.
[0010] Preferably, the support assembly includes a support rod, the bottom end of which is fixedly connected to the upper surface of the base plate, the top end of which is fixedly connected to a connecting plate, and the upper surface of which is fixedly connected to a flat plate; the support rod places the connecting plate at a suitable height, and the flat plate facilitates the installation of the drive assembly.
[0011] Preferably, the clamping assembly includes a mounting rod, the top end of the mounting rod is fixedly connected to one side of the lower surface of the connecting plate, one side of the mounting rod is fixedly connected to a cylinder, one end of the cylinder is rotatably connected to a clamping plate through a bearing; one end of the steel bar is lifted to a suitable height, the cylinder is started, and the clamping plate is pushed to clamp and fix the steel bar, and the bearing avoids affecting the erection of the steel bar, thereby facilitating the positioning of the erected position of the steel bar and ensuring the quality of welding.
[0012] Preferably, the connecting assembly includes a first clamping ring, the back side of which is fixedly connected to one end of a rope, one end of the first clamping ring is hinged to a second clamping ring via a hinge, and one side of the front surface of the second clamping ring is threadedly connected to one side of the front surface of the first clamping ring via a bolt; the first clamping ring and the second clamping ring are clamped to appropriate positions on the outer surface of the steel bar and fixed with bolts, thereby facilitating the connection of the driving assembly to the steel bar.
[0013] Preferably, a steel plate is overlapped in the middle of the lower surface of the gland assembly, a steel bar is clamped on one side of the clamping assembly, and the outer surface of the steel bar is slidably connected to the connecting assembly; the clamping assembly positions the steel bar, and the connecting assembly facilitates the driving assembly to pull the steel bar.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model clamps the first clamp ring and the second clamp ring to the appropriate position of the outer surface of the steel bar through the provided driving assembly and the connecting assembly, and uses bolts to connect and fix them. Then, an external power supply is used to start the servo motor, and the transmission rod is used to drive the rotating rod to rotate, so as to wind the rope and pull the steel bar to stand upright. The operation is easy, the physical exertion of the workers is reduced, and the erection is stable, which is convenient for reducing the risk factor.
[0016] 2. The utility model uses a clamping assembly to lift one end of the steel bar to a suitable height, start the cylinder, and push the clamp to clamp and fix the steel bar. The bearing avoids affecting the erection of the steel bar, thereby facilitating the positioning of the erected steel bar and ensuring the quality of welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the gland assembly of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the clamping assembly of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the drive assembly of the utility model.
[0021] In the figure: 1. gland assembly; 101. bottom plate; 102. first limit block; 103. second limit block; 2. support assembly; 201. support rod; 202. connecting plate; 203. flat plate; 3. clamping assembly; 301. mounting rod; 302. cylinder; 303. bearing; 304. clamping plate; 4. driving assembly; 401. servo motor; 402. transmission rod; 403. rotating rod; 404. supporting frame; 405. rope; 5. connecting assembly; 501. first clamping ring; 502. second clamping ring; 503. bolt; 6. steel plate; 7. steel bar. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] See also Figure 1-Figure 4 , a hot-dip galvanized cable bracket embedded parts processing welding frame shown in the figure includes a gland assembly 1, a support assembly 2 is fixedly connected to the upper surface of the gland assembly 1, clamping assemblies 3 are fixedly connected to both sides of the lower surface of the support assembly 2, a driving assembly 4 is fixedly connected to one side of the upper surface of the support assembly 2, and a connecting assembly 5 is fixedly connected to one end of the driving assembly 4;
[0025] The driving component 4 includes a servo motor 401, the lower surface of the servo motor 401 is fixedly installed on one side of the upper surface of the supporting component 2, the output end of the servo motor 401 is spline-connected with a transmission rod 402, one end of the transmission rod 402 is fixedly connected with a rotating rod 403, both ends of the outer surface of the rotating rod 403 are rotatably connected with a supporting frame 404, and the outer surface of the rotating rod 403 is wrapped with a rope 405.
[0026] In this embodiment: an external power supply starts the servo motor 401, which drives the rotating rod 403 to rotate through the transmission rod 402, winds the rope 405, and pulls the steel bar 7 to stand upright. The operation is easy, which reduces the physical exertion of the workers, and the erection is stable, which is convenient for reducing the risk factor.
[0027] See also Figure 1 and Figure 2 As shown in the figure, the gland assembly 1 includes a base plate 101, the upper surface of the base plate 101 is fixedly connected to the bottom end of the support assembly 2, one side of the lower surface of the base plate 101 is fixedly connected to a first limit block 102, and the other side of the lower surface of the base plate 101 is fixedly connected to a second limit block 103.
[0028] In this embodiment: the first limit block 102 and the second limit block 103 are respectively located on both sides of the lower surface of the bottom plate 101 to limit the two sides of the steel plate 6. The bottom plate 101 covers the upper surface of the steel plate 6 and presses the top of it, thereby limiting and fixing the steel plate 6.
[0029] Working principle: First, the first limit block 102 and the second limit block 103 are respectively located on both sides of the lower surface of the base plate 101 to limit the two sides of the steel plate 6. The base plate 101 covers the upper surface of the steel plate 6 and presses the top of it to limit and fix the steel plate 6. Then, one end of the steel bar 7 is lifted to a suitable height, the cylinder 302 is started, and the clamping plate 304 is pushed to clamp and fix the steel bar 7. The bearing 303 avoids affecting the erection of the steel bar 7. Secondly, the first clamping ring 501 and the second clamping ring 502 are clamped to the appropriate position on the outer surface of the steel bar 7, and the bolts 503 are used to connect and fix. Finally, the external power supply starts the servo motor 401, and the transmission rod 402 drives the rotating rod 403 to rotate, the rope 405 is wound, and the steel bar 7 is pulled upright.
[0030] Example 2
[0031] See also Figure 1 and Figure 2 This embodiment further explains Example 1. In the figure, the support assembly 2 includes a support rod 201, the bottom end of the support rod 201 is fixedly connected to the upper surface of the base plate 101, the top end of the support rod 201 is fixedly connected to a connecting plate 202, and the upper surface of the connecting plate 202 is fixedly connected to a flat plate 203.
[0032] In this embodiment: the support rod 201 enables the connecting plate 202 to be at a suitable height, and the flat plate 203 facilitates the installation of the driving component 4.
[0033] See also Figure 1 and Figure 3 In the figure, the clamping assembly 3 includes a mounting rod 301, the top end of the mounting rod 301 is fixedly connected to one side of the lower surface of the connecting plate 202, one side of the mounting rod 301 is fixedly connected to a cylinder 302, and one end of the cylinder 302 is rotatably connected to a clamping plate 304 through a bearing 303.
[0034] In this embodiment: one end of the steel bar 7 is lifted to a suitable height, the cylinder 302 is started, and the clamping plate 304 is pushed to clamp and fix the steel bar 7. The bearing 303 avoids affecting the erection of the steel bar 7, thereby facilitating the positioning of the erection position of the steel bar 7 and ensuring the quality of welding.
[0035] See also Figure 1 and Figure 4 In the figure, the connecting assembly 5 includes a first clasp 501, the back side of which is fixedly connected to one end of the rope 405, one end of the first clasp 501 is hinged to a second clasp 502 through a hinge, and one side of the front surface of the second clasp 502 is threadedly connected to one side of the front surface of the first clasp 501 through a bolt 503.
[0036] In this embodiment, the first clamping ring 501 and the second clamping ring 502 are clamped to appropriate positions on the outer surface of the steel bar 7 and are connected and fixed using bolts 503 , thereby facilitating the connection between the driving assembly 4 and the steel bar 7 .
[0037] Example 3
[0038] See also Figure 1 As shown in the figure, a steel plate 6 is overlapped in the middle of the lower surface of the gland assembly 1, and a steel bar 7 is clamped on one side of the clamping assembly 3, and the outer surface of the steel bar 7 is slidably connected to the connecting assembly 5.
[0039] In this embodiment: the clamping assembly 3 positions the steel bar 7 , and the connecting assembly 5 facilitates the driving assembly 4 to pull the steel bar 7 .
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hot-dip galvanized cable bracket embedded parts processing welding frame, characterized in that: It comprises a gland assembly (1), the upper surface of the gland assembly (1) is fixedly connected to a support assembly (2), both sides of the lower surface of the support assembly (2) are fixedly connected to clamping assemblies (3), one side of the upper surface of the support assembly (2) is fixedly connected to a drive assembly (4), and one end of the drive assembly (4) is fixedly connected to a connection assembly (5); The driving assembly (4) comprises a servo motor (401), the lower surface of the servo motor (401) is fixedly mounted on one side of the upper surface of the supporting assembly (2), the output end of the servo motor (401) is spline-connected to a transmission rod (402), one end of the transmission rod (402) is fixedly connected to a rotating rod (403), both ends of the outer surface of the rotating rod (403) are rotatably connected to a supporting frame (404), and a rope (405) is wound around the outer surface of the rotating rod (403).
2. A hot-dip galvanized cable bracket embedded parts processing welding frame according to claim 1, characterized in that: The gland assembly (1) comprises a base plate (101), the upper surface of the base plate (101) being fixedly connected to the bottom end of the support assembly (2), one side of the lower surface of the base plate (101) being fixedly connected to a first limit block (102), and the other side of the lower surface of the base plate (101) being fixedly connected to a second limit block (103).
3. A hot-dip galvanized cable bracket embedded parts processing welding frame according to claim 1, characterized in that: The support assembly (2) comprises a support rod (201), the bottom end of the support rod (201) is fixedly connected to the upper surface of the base plate (101), the top end of the support rod (201) is fixedly connected to a connecting plate (202), and the upper surface of the connecting plate (202) is fixedly connected to a flat plate (203).
4. A hot-dip galvanized cable bracket embedded parts processing welding frame according to claim 1, characterized in that: The clamping assembly (3) comprises a mounting rod (301), the top end of which is fixedly connected to one side of the lower surface of the connecting plate (202), one side of the mounting rod (301) is fixedly connected to a cylinder (302), and one end of the cylinder (302) is rotatably connected to a clamping plate (304) via a bearing (303).
5. A hot-dip galvanized cable bracket embedded parts processing welding frame according to claim 1, characterized in that: The connecting assembly (5) comprises a first clamping ring (501), the back side of which is fixedly connected to one end of a rope (405), one end of which is hingedly connected to a second clamping ring (502) via a hinge, and one side of the front surface of the second clamping ring (502) is threadedly connected to one side of the front surface of the first clamping ring (501) via a bolt (503).
6. A hot-dip galvanized cable bracket embedded parts processing welding frame according to claim 1, characterized in that: A steel plate (6) is overlapped in the middle of the lower surface of the gland assembly (1), a steel bar (7) is clamped on one side of the clamping assembly (3), and the outer surface of the steel bar (7) is slidably connected to the connecting assembly (5).
Citation Information
Patent Citations
Portable clamp type welding frame for machining cable support embedded part
CN216706476U