Curtain cloth cutting and splicing device

By designing the cord cutting and splicing device, the cutting length and sewing process are optimized, the problem of waste of joint parts during the cord cutting process is solved, which improves production efficiency and reduces waste.

CN222755548UActive Publication Date: 2025-04-15MESNAC CO LTD +1
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Patent Information

Application Number
CN202421617010.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-15
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In the prior art, there is a problem of waste of joint parts during the cutting process of the cord, resulting in reduced production efficiency and waste of resources.

Method used

A cord cutting and splicing device is designed, including conveying components, cutting components, material detection components and sewing components, which reduces the number of cutting times of the joint by optimizing the cutting length and sewing process.

Benefits of technology

It effectively reduces the number of cutting times of the cord joints, improves production efficiency, reduces the waste of cords, and makes reasonable use of the cutting section.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a curtain cloth cutting and splicing device. The curtain cloth cutting and splicing device comprises a conveying assembly used for conveying curtain cloth, and the conveying assembly is provided with a feeding end and a discharging end; at least one part of the cutting assembly is movably arranged above the conveying assembly, and the cutting assembly is arranged close to the feeding end; a material detection assembly; the sewing assembly, the material detection assembly and the sewing assembly are all arranged above the conveying assembly, and the material detection assembly and the sewing assembly are close to the discharging end relative to the cutting assembly. The curtain cloth cutting device solves the problem that in the prior art, joint parts of curtain cloth are wasted in the cutting process.
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Description

Technical Field

[0001] The utility model relates to the technical field of tire production, in particular to a cord cutting and splicing device. Background Art

[0002] The cord is an important part of the semi-steel radial tire. The cord itself has evenly distributed joints. During the tire forming process, the semi-steel one-step tire forming machine needs to cut the cord into a fixed length, which often makes the distance between the cut joints and the joints itself too small, which will affect the dynamic balance of the tire. In order to reasonably distribute the joints, a large number of joints need to be cut, which not only reduces production efficiency, but also causes huge waste.

[0003] Therefore, in the prior art, there is a problem of waste in the joint portion of the cord during the cutting process. Utility Model Content

[0004] The main purpose of the utility model is to provide a cord cutting and splicing device to solve the problem of waste of joint parts in the cord cutting process in the prior art.

[0005] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a curtain cloth cutting and splicing device is provided, comprising: a conveying assembly, the conveying assembly is used to convey the curtain cloth, and the conveying assembly has a feed end and a discharge end; a cutting assembly, at least a part of the cutting assembly is movably arranged above the conveying assembly, and the cutting assembly is arranged close to the feed end; a material detection assembly; and a sewing assembly, the material detection assembly and the sewing assembly are both arranged above the conveying assembly, and the material detection assembly and the sewing assembly are close to the discharge end relative to the cutting assembly.

[0006] Furthermore, the conveying assembly includes a first conveying section, a second conveying section and a third conveying section connected in sequence, the end of the first conveying section away from the second conveying section is a feeding end, the end of the third conveying section away from the second conveying section is a discharging end, and the cutting assembly is arranged above the connection between the first conveying section and the second conveying section.

[0007] Furthermore, at least a portion of the material detection assembly is located above the second conveying section, at least another portion of the material detection assembly is located above the third conveying section, and the sewing assembly is located above the connection between the second conveying section and the third conveying section.

[0008] Furthermore, the conveying assembly also includes a cutting blade pad, which is arranged between the first conveying section and the second conveying section, and the cutting assembly is correspondingly arranged above the cutting blade pad.

[0009] Furthermore, the conveying assembly also includes a transition plate, which is located between the second conveying section and the third conveying section, and the suturing assembly is correspondingly arranged above the transition plate.

[0010] Furthermore, in the height direction, the third conveying section and the transition plate are both located below the second conveying section.

[0011] Furthermore, one end of the transition plate close to the second conveying section has a connecting protrusion extending toward the second conveying section.

[0012] Furthermore, the conveying assembly also includes an electromagnetic clutch, which is respectively connected to the active roller of the first conveying section and the active roller of the second conveying section.

[0013] Furthermore, the length of the third conveying section is adjustable.

[0014] Furthermore, the curtain fabric cutting and splicing device also includes a suction cup, which is arranged above the conveying component. At least a part of the suction cup can move in a direction close to or away from the conveying component, and the suction cup is close to the discharge end relative to the material detection component.

[0015] Furthermore, the curtain fabric cutting and splicing device also includes a control component, which is respectively connected to the suction cup, the conveying component, the cutting component, the material detection component and the sewing component by signals.

[0016] Applying the technical solution of the utility model, the cord cutting and splicing device in the present application includes: a conveying assembly, which is used to convey the cord, and the conveying assembly has a feed end and a discharge end; a cutting assembly, at least a part of the cutting assembly is movably arranged above the conveying assembly, and the cutting assembly is arranged close to the feed end; a material detection assembly; and a sewing assembly, wherein the material detection assembly and the sewing assembly are both arranged above the conveying assembly, and the material detection assembly and the sewing assembly are close to the discharge end relative to the cutting assembly.

[0017] In the present application, the conveying component is used to convey the curtain, and the cutting component is used to cut the curtain. The material detection component is used to detect the curtain and the cut material segments on the conveying component, so as to ensure that the cutting component can cut the curtain with the first curtain length and the third curtain length, and by setting the sewing component, the cut material segments and the curtain can be sewn. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0019] Figure 1 The figure shows a schematic structural diagram of a curtain fabric cutting and splicing device according to a specific embodiment of the utility model.

[0020] The above drawings include the following reference numerals:

[0021] 10. Conveying assembly; 11. First conveying section; 12. Second conveying section; 13. Third conveying section; 14. Cutter pad; 15. Transition plate; 16. Electromagnetic clutch; 20. Cutting assembly; 30. Material detection assembly; 40. Sewing assembly; 41. Sewing part; 42. Material blocking part; 50. Suction cup; 60. Control assembly. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0024] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.

[0025] In order to solve the problem of waste of joint parts during the cutting process of the cord in the prior art, the present application provides a cord cutting and splicing device.

[0026] At the same time, the present application also provides a cord cutting and splicing method, including S1: determining a first cord length required for a single tire; S2: determining a second cord length between two adjacent self-joints of the cord itself; S3: determining a minimum value of a first spacing between a cutting joint on the tire and an adjacent self-joint; S4: determining a third cord length of a cutting segment of the cord based on the minimum value of the first cord length, the second cord length, and the first spacing, so as to maximize the number of continuous cutting times N of the cord; wherein the number of continuous cutting times N is the number of consecutive times the cord is cut with the first cord length and the spacing between the self-joint of the cut cord segment and the cutting joint is greater than the minimum value of the first spacing.

[0027] By using the cord cutting and splicing method of the present application, after determining the cord length required for a single tire by the size of the tire, that is, after determining the first cord length, the second cord length between two adjacent self-joints of the cord to be cut and the minimum value of the first spacing that does not affect the dynamic balance of the tire are calculated, so as to obtain the third cord length of the cut material segment cut from the cord, thereby ensuring that after cutting the cut material segment of the third cord length from the cord, the cord can be cut N times with the first cord length, and the cord obtained by each cutting in the N times can meet the condition of not affecting the dynamic balance of the tire, that is, when the cord is cut each time and used to produce tires, the distance between its joint and its own joint is greater than the minimum value of the first spacing. Therefore, by using the cord cutting and splicing method of the present application, the number of cutting times of the cord joint can be effectively reduced, thereby improving production efficiency and reducing cord waste.

[0028] That is to say, in the present application, the minimum value of the first spacing between the cut joint and the adjacent self joint on the tire is the minimum value of the spacing between the two joints that does not affect the dynamic balance of the tire.

[0029] Optionally, in the process of cutting the curtain fabric N times continuously with the first curtain fabric length, after the N times of continuous cutting, the cut material segment obtained before the N times of continuous cutting is sewn with the curtain fabric head at this time and the N+1th cutting is performed. This arrangement enables the cut material segment to be reasonably utilized, thereby further reducing the waste of the curtain fabric. Further optionally, at this time, the third curtain fabric length may also be greater than the minimum value of the first spacing. Of course, the specific value of the third curtain fabric length can be determined according to the specific production situation. That is to say, in the present application, the third curtain fabric length may also be less than the minimum value of the first spacing.

[0030] Of course, in the present application, during the process of performing N consecutive cuts on the cord with the first cord length, after N-1 consecutive cuts, the cut material segment obtained before N consecutive cuts is sewn with the cord head at this time and the Nth cut is performed.

[0031] It should also be noted that the cut material segments cut in the present application can also be used in other production processes or directly discarded.

[0032] Optionally, after the Nth cutting is completed, step S4 is performed again.

[0033] like Figure 1As shown, a curtain fabric cutting and splicing device is also provided in the present application. The above-mentioned curtain fabric cutting and splicing method is performed by the curtain fabric cutting and splicing device. The curtain fabric cutting and splicing device includes a conveying component 10, a cutting component 20, a material detection component 30 and a sewing component 40. The conveying component 10 is used to convey the curtain fabric, and the conveying component 10 has a feed end and a discharge end; at least a part of the cutting component 20 is movably arranged above the conveying component 10, and the cutting component 20 is arranged close to the feed end; the material detection component 30 and the sewing component 40 are both arranged above the conveying component 10, and the material detection component 30 and the sewing component 40 are close to the discharge end relative to the cutting component 20.

[0034] In the present application, the conveying component 10 is used to convey the curtain, and the cutting component 20 is used to cut the curtain, and the material detection component 30 is used to detect the curtain and the cut material segments on the conveying component 10, so as to ensure that the cutting component 20 can cut the curtain with the first curtain length and the third curtain length, and by setting the sewing component 40, the cut material segments and the curtain can be sewn.

[0035] Therefore, the cord cutting and splicing device in the present application effectively solves the problem of waste of joint parts in the cord cutting process in the prior art by executing the above-mentioned cord cutting and splicing method.

[0036] In a specific embodiment of the present application, the conveying assembly 10 includes a first conveying section 11, a second conveying section 12 and a third conveying section 13 connected in sequence, the end of the first conveying section 11 away from the second conveying section 12 is a feeding end, the end of the third conveying section 13 away from the second conveying section 12 is a discharging end, and the cutting assembly 20 is arranged above the connection between the first conveying section 11 and the second conveying section 12.

[0037] Optionally, at least a portion of the material detection assembly 30 is located above the second conveying section 12, at least another portion of the material detection assembly 30 is located above the third conveying section 13, and the stitching assembly 40 is located above the connection between the second conveying section 12 and the third conveying section 13. That is, in the present application, the material detection assembly 30 has two material detection parts.

[0038] Optionally, the conveying assembly 10 further includes a cutting blade pad 14 , which is disposed between the first conveying section 11 and the second conveying section 12 , and the cutting assembly 20 is correspondingly disposed above the cutting blade pad 14 .

[0039] Optionally, the conveying assembly 10 further includes a transition plate 15 , which is located between the second conveying section 12 and the third conveying section 13 , and the suturing assembly 40 is correspondingly arranged above the transition plate 15 .

[0040] Optionally, in the height direction, the third conveying section 13 and the transition plate 15 are both located below the second conveying section 12 .

[0041] Optionally, one end of the transition plate 15 close to the second conveying section 12 has a connecting protrusion extending toward the second conveying section 12. This arrangement makes it easier to sew the cut material section and the curtain fabric.

[0042] Optionally, the conveying assembly 10 further includes an electromagnetic clutch 16, which is respectively connected to the active roller of the first conveying section 11 and the active roller of the second conveying section 12. That is, in the present application, the electromagnetic clutch 16 can be used to control the first conveying section 11 and the second conveying section 12 to move together, or the first conveying section 11 can move alone, or the second conveying section 12 can move alone.

[0043] Optionally, the length of the third conveying section 13 is adjustable.

[0044] Optionally, the curtain fabric cutting and splicing device further comprises a suction cup 50, which is arranged above the conveying assembly 10, and at least a part of the suction cup 50 can move in a direction close to or away from the conveying assembly 10, and the suction cup 50 is close to the discharge end relative to the material detection assembly 30. After determining the third curtain fabric length of the cut material segment, the curtain fabric can be cut by the cutting assembly 20, and the cut material segment obtained by cutting can be sucked up by the suction cup 50 after moving to the third conveying segment 13, and after a preset number of cutting times, the cut material segment is placed back on the third conveying segment 13, and the third conveying segment 13 moves in the opposite direction to make the cut material segment move in a direction close to the second conveying segment 12, so that the cut material segment and the curtain fabric can be sewn by the sewing assembly 40.

[0045] Optionally, the curtain fabric cutting and splicing device further comprises a control component 60, and the control component 60 is respectively connected to the suction cup 50, the conveying component 10, the cutting component 20, the material detection component 30 and the sewing component 40 by signals.

[0046] In a specific embodiment of the present application, the sewing assembly 40 includes a sewing portion 41 and a stop portion 42. The sewing portion 41 is used to sew the cut material segment and the cord fabric, while the stop portion 42 is used to align the cord fabric and the cut material segment.

[0047] In a specific embodiment of the present application, the cord passes through the first conveying section 11 to the second conveying section 12, and the cord passes through the material detection part of the material detection component 30 located above the second conveying section 12. The material detection component 30 transmits the detection value to the control component 60, and the control component 60 controls the cutting component 20 to cut the cutting material section, so that the number N of qualified fixed-length cords cut subsequently is the largest, and the qualified fixed-length cords are the length of the cords required for a tire, and the spacing between the cutting joint and its own joint is greater than the set value, that is, greater than the minimum value of the first spacing. After the cutting material section is conveyed to the third conveying section 13, it is sucked up by the suction cup 50, and the subsequent qualified cords continue to be conveyed. After conveying N-1 qualified cord fabrics, the suction cup 50 places the cut material segment on the third conveying segment 13, the motor of the third conveying segment 13 reverses, one end of the cut material segment is conveyed to the transition plate 15, and the material head of the cut material segment is blocked by the connecting protrusion of the transition plate 15. At this time, the material blocking part 42 falls, and the cord fabric is conveyed forward on the second conveying segment 12 until it is blocked by the material blocking part 42. At this time, the sewing part 41 falls, and the cut material segment and the cord fabric are sewn together.

[0048] From the above description, it can be seen that the above embodiments of the utility model achieve the following technical effects:

[0049] The cord cutting and splicing method in the present application includes S1: determining a first cord length required for a single tire; S2: determining a second cord length between two adjacent self-joints of the cord itself; S3: determining a minimum value of a first spacing between a cutting joint on the tire and an adjacent self-joint; S4: determining a third cord length of a cutting material segment of the cord according to the minimum value of the first cord length, the second cord length, and the first spacing, so as to maximize the number of continuous cutting times N of the cord; wherein the number of continuous cutting times N is the number of consecutive times that the cord is cut with the first cord length and the spacing between the self-joint and the cutting joint of the cut cord segment is greater than the minimum value of the first spacing.

[0050] By using the cord cutting and splicing method of the present application, after determining the cord length required for a single tire by the size of the tire, that is, after determining the first cord length, the second cord length between two adjacent self-joints of the cord to be cut and the minimum value of the first spacing that does not affect the dynamic balance of the tire are calculated, so as to obtain the third cord length of the cut material segment cut from the cord, thereby ensuring that after cutting the cut material segment of the third cord length from the cord, the cord can be cut N times with the first cord length, and the cord obtained by each cutting in the N times can meet the condition of not affecting the dynamic balance of the tire, that is, when the cord is cut each time and used to produce tires, the distance between its joint and its own joint is greater than the minimum value of the first spacing. Therefore, by using the cord cutting and splicing method of the present application, the number of cutting times of the cord joint can be effectively reduced, thereby improving production efficiency and reducing cord waste. Therefore, the cord cutting and splicing method of the present application effectively solves the problem of cord joint part waste in the cutting process in the prior art.

[0051] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0052] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0053] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0054] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A cord fabric cutting and splicing device, characterized in that: include: A conveying assembly (10), the conveying assembly (10) is used to convey curtain fabric, and the conveying assembly (10) has a feeding end and a discharging end; a cutting assembly (20), at least a portion of which is movably disposed above the conveying assembly (10), and the cutting assembly (20) is disposed close to the feeding end; Material detection component (30); The material detection component (30) and the stitching component (40) are both arranged above the conveying component (10), and the material detection component (30) and the stitching component (40) are close to the discharge end relative to the cutting component (20).

2. The cord fabric cutting and splicing device according to claim 1, characterized in that: The conveying assembly (10) comprises a first conveying section (11), a second conveying section (12) and a third conveying section (13) which are connected in sequence, the end of the first conveying section (11) away from the second conveying section (12) being the feeding end, the end of the third conveying section (13) away from the second conveying section (12) being the discharging end, and the cutting assembly (20) is arranged above the connection between the first conveying section (11) and the second conveying section (12).

3. The cord fabric cutting and splicing device according to claim 2, characterized in that: At least a portion of the material detection component (30) is located above the second conveying section (12), at least another portion of the material detection component (30) is located above the third conveying section (13), and the stitching component (40) is located above the connection between the second conveying section (12) and the third conveying section (13).

4. The cord fabric cutting and splicing device according to claim 2, characterized in that: The conveying assembly (10) further comprises a cutting blade pad (14), wherein the cutting blade pad (14) is arranged between the first conveying section (11) and the second conveying section (12), and the cutting assembly (20) is correspondingly arranged above the cutting blade pad (14).

5. The cord fabric cutting and splicing device according to claim 2, characterized in that: The conveying assembly (10) further comprises a transition plate (15), wherein the transition plate (15) is located between the second conveying section (12) and the third conveying section (13), and the suturing assembly (40) is correspondingly arranged above the transition plate (15).

6. The cord fabric cutting and splicing device according to claim 5, characterized in that: In the height direction, the third conveying section (13) and the transition plate (15) are both located below the second conveying section (12).

7. The cord fabric cutting and splicing device according to claim 5, characterized in that: One end of the transition plate (15) close to the second conveying section (12) has a connecting protrusion extending towards the second conveying section (12).

8. The cord fabric cutting and splicing device according to claim 2, characterized in that: The conveying assembly (10) further comprises an electromagnetic clutch (16), wherein the electromagnetic clutch (16) is respectively connected to the active roller of the first conveying section (11) and the active roller of the second conveying section (12).

9. The cord fabric cutting and splicing device according to claim 2, characterized in that: The length of the third conveying section (13) is adjustable.

10. The cord fabric cutting and splicing device according to any one of claims 1 to 9, characterized in that: The curtain fabric cutting and splicing device further comprises a suction cup (50), wherein the suction cup (50) is arranged above the conveying assembly (10), and at least a portion of the suction cup (50) is capable of moving in a direction approaching or away from the conveying assembly (10), and the suction cup (50) is close to the discharge end relative to the material detection assembly (30).

11. The cord fabric cutting and splicing device according to claim 10, characterized in that: The curtain fabric cutting and splicing device further comprises a control component (60), wherein the control component (60) is respectively connected to the suction cup (50), the conveying component (10), the cutting component (20), the material detection component (30) and the sewing component (40) via signals.