Compaction device for composite floor production
By using a combination of compaction rollers and drive motors in the compaction device for composite floor production, we ensure that the compaction force is evenly distributed and the number of vibrating motors is reduced, which solves the problems of low compaction quality and large power consumption of composite floors, and achieves a more efficient compaction process.
Patent Information
- Application Number
- CN202421370061.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the use of the existing compacting device for composite flooring production, the pressure applied by the hot press plate to the composite floor is unevenly distributed, resulting in uneven stress on the composite floor and low compaction quality; at the same time, the use of multiple vibrating motors increases the power consumption and maintenance workload.
A compacting device for composite floor production is designed, using a combination of compaction rollers and drive motors, and the position of compaction rollers is adjusted through hydraulic cylinders and hydraulic rods to ensure uniform distribution of compaction force; at the same time, the number of vibrating motors is reduced, and the glue is distributed evenly by using the vibrating motor inside the compaction roller.
The compaction quality of the composite floor is improved by uniform extrusion pressure, reducing the power consumption and maintenance work of the device, and improving the compaction efficiency.
Smart Images

Figure CN222755675U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of decorative material processing, in particular to a compacting device for producing composite floors. Background Art
[0002] A house refers to a building for people to live in. With the continuous development of social science, technology and economy, the quality of houses people live in is getting better and better, and they can decorate houses according to their own needs to improve their comfort when living. Laminate flooring is one of the commonly used decorative materials for house floor decoration. The use of laminate flooring makes the house floor appear smoother and more beautiful. At present, the staff controls the compaction device to compact the laminate flooring, so that the produced laminate flooring is durable.
[0003] After searching, a compaction device for composite floor production is disclosed in the patent document with patent announcement number CN216505727U, which aims to provide a compaction device for composite floor production with high compaction quality. It includes a fixing component, a supporting component, a compaction component, a placement component and two push plate components. The fixing component includes a top plate, a bottom plate and two columns. The two ends of the two columns are respectively connected to the top plate and the bottom plate. The compaction component includes a hydraulic cylinder and a hot pressing plate. The hydraulic cylinder is installed in the middle position of the top plate. The hot pressing plate is arranged above the placement component. A hydraulic rod is slidably connected to the hydraulic cylinder. The hydraulic rod passes through the top plate and is connected to the hot pressing plate. The bottom end of the supporting component is connected to the bottom plate. The placement component is installed at the top of the supporting component. The two push plate components are placed at the two ends of the placement component and are respectively connected to the two columns. The beneficial effects of the utility model are: preventing the offset between the board layers during the compaction process, and the compaction quality is high.
[0004] However, it still has the following disadvantages in actual use:
[0005] 1. The existing compacting device for producing composite flooring, during use, uses a hydraulic cylinder and a hydraulic rod to adjust the height of the hot pressing plate to achieve compaction processing of the composite flooring placed on the plate. However, the pressure applied by the hot pressing plate to the composite flooring is unevenly distributed, which will cause uneven force on the composite flooring and low compaction quality of the composite flooring.
[0006] 2. The existing compaction device for the production of composite flooring, during use, starts multiple vibration motors installed on the lower surface of the placement plate to achieve uniform distribution of glue in each layer of the composite flooring, effectively prevent bubbles, and is beneficial to improving the compaction quality of the composite flooring. However, due to the large number of vibration motors, it will cause an increase in power consumption and increase the workload of maintenance personnel. Utility Model Content
[0007] The utility model aims to provide a compacting device for producing composite flooring, which solves the problems of poor compacting quality of composite flooring and high power consumption of the compacting device for producing composite flooring.
[0008] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0009] The utility model discloses a compacting device for producing composite floor, comprising a placement frame, which is in a U-shape. A placement groove is provided on a placement plate connected inside the placement frame. The placement plate in a compacting assembly arranged on the placement plate is in a U-shape. The placement plate is located above the placement plate. A lead screw is connected to the end of a driving motor connected to the outside of the placement plate. Both ends of the lead screw are rotatably connected to both sides of the placement plate. A connecting frame connected to the lower surface of a ball nut connected to the peripheral side of the lead screw is in a U-shape. A compacting roller rotatably connected inside the connecting frame is a hollow structure. A vibration motor is connected to a machine base connected inside the compacting roller.
[0010] Furthermore, four corners of the lower surface of the mounting frame are connected with self-locking universal wheels in a rectangular array.
[0011] Furthermore, a hydraulic rod is connected to the lower end of the hydraulic cylinder connected to the top of the placement frame. There are four connecting rods connected in a circular array around the hydraulic rod. The ends of the connecting rods away from the hydraulic rods are connected to the corners of the placement plate.
[0012] Furthermore, sliding grooves are symmetrically provided inside the placement frame, and sliding blocks are symmetrically fixed on the placement plate, and the sliding blocks are slidably connected to the sliding grooves.
[0013] Furthermore, shock absorbing springs are sleeved around the dampers connected to the four corners of the lower surface of the placement plate.
[0014] Furthermore, through grooves are symmetrically provided on the outer side of the placement plate, and ear blocks are symmetrically fixedly connected to the outer side of the connecting frame, and the ear blocks are slidably connected to the through grooves.
[0015] Furthermore, the rotating motor connected to the end of the compacting roller is connected to the outside of the connecting frame, and heat dissipation holes are opened at equal intervals around the compacting roller.
[0016] The utility model has the following beneficial effects:
[0017] 1. The utility model provides a compaction component, which facilitates adjusting the position of the compaction roller by controlling the drive motor, so that the compaction roller applies the extrusion force to the composite floor on the placement plate more evenly, thereby improving the compaction quality of the composite floor and effectively improving the efficiency of the compaction device used in the production of the composite floor in compacting the composite floor.
[0018] 2. The utility model provides compaction rollers and vibration motors, thereby effectively reducing the number of vibration motors installed inside the compaction rollers, reducing the number of vibration motors used when the compaction device for producing the composite floor is working, and effectively reducing power consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0020] Figure 1 It is a three-dimensional schematic diagram of a compacting device used in the production of composite flooring;
[0021] Figure 2 It is a schematic diagram of the connection between the compaction roller and the lead screw;
[0022] Figure 3 It is a cross-sectional schematic diagram of the connection between the compaction roller and the vibration motor.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Mounting frame; 11. Self-locking universal wheel; 12. Slide; 2. Placement plate; 21. Placement slot; 3. Compacting assembly; 31. Mounting plate; 311. Through slot; 312. Sliding block; 32. Driving motor; 321. Lead screw; 322. Ball nut; 33. Compacting roller; 331. Heat dissipation hole; 332. Rotating motor; 34. Connecting frame; 341. Ear block; 35. Damper; 351. Shock-absorbing spring; 4. Hydraulic cylinder; 41. Hydraulic rod; 411. Connecting rod; 5. Vibration motor; 51. Machine base. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0026] See also Figure 1 , 2 As shown, the utility model is a compacting device for producing composite flooring, including a placement frame 1, the placement frame 1 is U-shaped, a placement groove 21 is provided on a placement plate 2 connected inside the placement frame 1, a placement plate 31 in a compacting assembly 3 arranged on the placement plate 2 is in a U-shape, the placement plate 31 is located above the placement plate 2, a lead screw 321 is connected to the end of a driving motor 32 connected to the outside of the placement plate 2, both ends of the lead screw 321 are rotatably connected to both sides of the placement plate 2, a connecting frame 34 connected to the lower surface of a ball nut 322 connected to the circumference of the lead screw 321 is in a U-shape, and a compacting roller 33 rotatably connected inside the connecting frame 34 is a hollow structure, which is convenient for adjusting the position of the compacting roller 33 according to the size of the composite flooring on the placement plate 2, so that the compacting roller 33 can better compact the composite flooring, thereby improving the compaction quality of the composite flooring;
[0027] Among them Figure 1 As shown, the four corners of the lower surface of the mounting frame 1 are connected with self-locking universal wheels 11 in a rectangular array. The self-locking universal wheels 11 facilitate the user to adjust the position of the compacting device for the production of the composite floor, and facilitate the user to operate the compacting device for the production of the composite floor at different positions to compact the composite floor;
[0028] The lower end of the hydraulic cylinder 4 connected to the top of the placement frame 1 is connected to a hydraulic rod 41. There are four connecting rods 411 connected in a circular array around the hydraulic rod 41. The ends of the connecting rods 411 away from the hydraulic rod 41 are connected to the corners of the placement plate 31 to facilitate the adjustment of the height of the placement plate 31.
[0029] The mounting frame 1 is symmetrically provided with a slide groove 12, and the mounting plate 31 is symmetrically fixed with a slider 312, which is slidably connected with the slide groove 12. The slider 312 cooperates with the slide groove 12 to effectively improve the stability of the mounting plate 31 when adjusting its height;
[0030] The dampers 35 connected to the four corners of the lower surface of the placement plate 31 are sleeved with damping springs 351. The dampers 35 cooperate with the damping springs 351 to effectively slow down the downward movement of the placement plate 31 and the impact force between the placement plate 2, which is conducive to improving the stability of the position of the composite plate on the placement plate 2.
[0031] The outer side of the placement plate 31 is symmetrically provided with through grooves 311, and the outer side of the connecting frame 34 is symmetrically fixed with ear blocks 341, the ear blocks 341 are slidably connected with the through grooves 311, and the through grooves 311 cooperate with the ear blocks 341 to limit the connecting frame 34 to perform linear motion on the placement plate 31;
[0032] When the above arrangement is used, the hydraulic cylinder 4 is started, the hydraulic rod 41 extends and moves downward, the placement plate 31 moves downward, the compacting roller 33 moves downward, and the damper 35 contacts the composite floor on the placement plate 2 before the compacting roller 33, until the compacting roller 33 contacts the composite floor inside the placement groove 21, the drive motor 32 is started, the screw 321 rotates, the ball nut 322 moves linearly, the connecting frame 34 moves with the movement of the ball nut 322, and the compacting roller 33 moves to compact the composite floor on the placement plate 2; after completing the compaction of the composite floor, the hydraulic rod 41 contracts and moves upward, the compacting roller 33 moves upward to the initial position, and the user removes the composite floor from the placement plate 2.
[0033] Among them Figure 1 , 3 As shown, the base 51 connected inside the compaction roller 33 is connected to a vibration motor 5, which effectively reduces the number of vibration motors 5 used and effectively reduces the power consumption of the compaction device used in the production of composite flooring when working;
[0034] Among them Figure 2 As shown, the rotating motor 332 connected to the end of the compacting roller 33 is connected to the outside of the connecting frame 34, and heat dissipation holes 331 are opened at equal intervals around the compacting roller 33. The rotating motor 332 is used to drive the compacting roller 33 to rotate, reduce the friction between the compacting roller 33 and the composite floor on the placement plate 2, and avoid the composite floor on the placement plate 2 from moving due to the movement of the compacting roller 33. The heat dissipation holes 331 are conducive to the circulation of gas inside the compacting roller 33 and the heat dissipation of the vibration motor 5;
[0035] When the above arrangement is used, the vibration motor 5 is started, the compacting roller 33 vibrates, and after the compacting roller 33 contacts the composite floor on the placement plate 2, the composite floor vibrates, so that the glue distribution between the layers of the composite floor is more uniform.
[0036] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A compacting device for producing composite flooring, comprising a mounting frame (1), wherein the mounting frame (1) is U-shaped, and a mounting plate (2) connected inside the mounting frame (1) is provided with a mounting groove (21), characterized in that: The placement plate (31) in the compaction assembly (3) arranged on the placement plate (2) is in the shape of a U-shaped letter "U". The placement plate (31) is located above the placement plate (2). The end of the driving motor (32) connected to the outside of the placement plate (2) is connected to a lead screw (321). The two ends of the lead screw (321) are rotatably connected to the two sides of the placement plate (2). The connecting frame (34) connected to the lower surface of the ball nut (322) connected to the circumference of the lead screw (321) is in the shape of a U. The compaction roller (33) rotatably connected inside the connecting frame (34) is a hollow structure. A vibration motor (5) is connected to a machine base (51) connected inside the compaction roller (33).
2. A compacting device for producing composite flooring according to claim 1, characterized in that: The four corners of the lower surface of the placement frame (1) are connected to self-locking universal wheels (11) in a rectangular array.
3. A compacting device for producing composite flooring according to claim 2, characterized in that: The lower end of the hydraulic cylinder (4) connected to the top of the placement frame (1) is connected to a hydraulic rod (41), and the number of connecting rods (411) connected in a circular array around the hydraulic rod (41) is four, and the end of the connecting rod (411) away from the hydraulic rod (41) is connected to the corner of the placement plate (31).
4. A compacting device for producing composite flooring according to claim 3, characterized in that: The placement frame (1) is symmetrically provided with a slide groove (12) inside, and the placement plate (31) is symmetrically fixed with a slider (312), and the slider (312) is slidably connected to the slide groove (12).
5. A compacting device for producing composite flooring according to claim 4, characterized in that: Shock-absorbing springs (351) are sleeved around the dampers (35) connected to the four corners of the lower surface of the placement plate (31).
6. A compacting device for producing composite flooring according to claim 5, characterized in that: The outer side of the placement plate (31) is symmetrically provided with through slots (311), the outer side of the connection frame (34) is symmetrically fixed with ear blocks (341), and the ear blocks (341) are slidably connected to the through slots (311).
7. The compacting device for producing composite flooring according to claim 1, characterized in that: The rotating motor (332) connected to the end of the compacting roller (33) is connected to the outside of the connecting frame (34), and heat dissipation holes (331) are provided at equal intervals around the compacting roller (33).
Citation Information
Patent Citations
Compaction device for composite floor production
CN216505727U