Die casting device for low-carbon manufacturing of refractory materials

By designing a die-casting device for refractory materials and controlling the opening and closing of the side panels with the adjustment components, the problems of difficulty in material removal and friction wear of refractory materials during die-casting are solved, achieving a more convenient material removal process and material protection.

CN222755710UActive Publication Date: 2025-04-15XINMI ZHENGXING REFRACTORY MATERIAL CO LTD
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Patent Information

Application Number
CN202421015530.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-04-15
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During the die-casting process of refractory materials, the side walls of highly refractory materials have a large contact area with the inner wall of the mold forming groove, which leads to difficulty in picking up materials and easy friction and wear of the materials.

Method used

A die-casting device for low-carbon manufacturing of refractory materials is designed, including a lower mold assembly consisting of a molded base plate, a No. 1 molded side plate and a No. 2 molded side plate. By adjusting the component to control the opening and closing of the side plate, the separation of the refractory material and the inner wall of the molding groove is achieved.

Benefits of technology

By adjusting the opening and closing of the side plate, the friction between the refractory material and the inner wall of the molding groove is reduced, the convenience of material removal is improved, and material wear is avoided.

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Abstract

The utility model discloses a die-casting device for low-carbon manufacturing of refractory materials, which comprises a mounting seat, a lower die assembly is arranged on the mounting seat, the lower die assembly is composed of a forming bottom plate, a first forming side plate and a second forming side plate, the forming bottom plate is fixedly connected to the upper end of the mounting seat, and the first forming side plate is fixedly connected to the lower end of the mounting seat. The first forming side plate and the second forming side plate are symmetrically distributed on the two sides of the forming bottom plate, and an adjusting assembly acting on the lower die assembly is arranged on the mounting seat. The first forming side plate and the second forming side plate are far away from each other, the formed refractory material can be separated from the inner wall of the forming groove, the refractory material can be taken more conveniently, and the situation that in the taking process, the refractory material rubs against the inner wall of the forming groove, and consequently the refractory material is abraded is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of refractory material production, in particular to a die-casting device used for low-carbon manufacturing of refractory materials. Background Art

[0002] Refractory materials are used in various fields of the national economy, such as steel, non-ferrous metals, glass, cement, ceramics, petrochemicals, machinery, boilers, light industry, electric power, and military industry. They are essential basic materials to ensure the production operation and technological development of the above industries, and play an irreplaceable and important role in the development of high-temperature industrial production.

[0003] Refractory materials need to be die-cast during the production process. When die-casting refractory materials with a higher height, the contact area between the side wall of the refractory material and the inner wall of the mold forming groove is very large, which not only makes the refractory material removal work more difficult, but also the refractory material is prone to friction with the inner wall of the molding groove during the removal process. For this reason, a die-casting device for low-carbon manufacturing of refractory materials is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a die-casting device for low-carbon production of refractory materials to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a die-casting device for low-carbon manufacturing of refractory materials, comprising a mounting seat, a lower die assembly is arranged on the mounting seat, the lower die assembly is composed of a molding base plate, a No. 1 molding side plate and a No. 2 molding side plate, the molding base plate is fixedly connected to the upper end of the mounting seat, the No. 1 molding side plate and the No. 2 molding side plate are symmetrically distributed on both sides of the molding base plate, the mounting seat is provided with an adjustment assembly acting on the lower die assembly, an upper die is arranged above the lower die assembly, and the upper die is connected to the mounting seat through a lifting assembly.

[0006] As a further preferred embodiment of the present technical solution, the adjusting assembly includes a fixed vertical plate, a motor, a double-ended lead screw, a guide rod and a connecting plate. Connecting plates are fixedly installed on the side walls at both ends of the No. 1 forming side plate and the No. 2 forming side plate, respectively. Guide rods are slidably inserted on the two connecting plates located on the same side of the lower mold assembly. Both ends of the guide rods are fixedly connected to fixed vertical plates. Both fixed vertical plates are fixedly connected to the upper end of the mounting seat. The double-ended lead screw passes through the other two connecting plates and both ends are respectively connected to the two connecting plates by threaded cooperation. Both ends of the double-ended lead screw are rotatably connected to the side walls of the fixed vertical plates. The motor is fixedly connected to the side wall of a fixed vertical plate, and the output shaft of the motor is fixedly connected to the center of the shaft end of the double-ended lead screw.

[0007] As a further preferred embodiment of the present technical solution, the lifting assembly includes a mounting frame and a cylinder, the mounting frame is fixedly connected to the upper end of the mounting seat, the mounting frame is provided with a cylinder, and the upper mold is fixedly connected to the end of the output shaft of the cylinder telescopic rod.

[0008] As a further preferred embodiment of the present technical solution, two reinforcing plates are provided between the mounting frame and the mounting seat.

[0009] As a further preferred embodiment of the present technical solution, the inner sides of the bottoms of the No. 1 molded side panel and the No. 2 molded side panel are provided with matching grooves that are compatible with the molded bottom plate.

[0010] As a further preferred embodiment of the present technical solution, a plurality of sealing strips are arranged on the side wall of the No. 1 molded side panel close to the No. 2 molded side panel, and the plurality of sealing strips are arranged vertically, and a plurality of sealing grooves matching the sealing strips are opened on the side wall of the No. 2 molded side panel close to the No. 1 molded side panel.

[0011] As a further preferred embodiment of the present technical solution, the bottoms of the No. 1 molded side panel and the No. 2 molded side panel are fixedly connected with sliders, and the sliders are slidably installed in guide grooves provided on the upper surface of the mounting seat.

[0012] The utility model provides a die-casting device for low-carbon manufacturing of refractory materials, which has the following beneficial effects:

[0013] The utility model can control the opening and closing of the No. 1 molding side plate and the No. 2 molding side plate through the adjustment mechanism. After the refractory material is molded and die-cast, the No. 1 molding side plate and the No. 2 molding side plate are moved away from each other, and the molded refractory material is separated from the inner wall of the molding groove, which not only makes the material taking work of the refractory material more convenient, but also avoids the friction between the refractory material and the inner wall of the molding groove during the material taking process, thereby preventing the refractory material from being worn. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram showing the effect of the overall structure of the utility model;

[0016] Figure 3 For the utility model Figure 2 Schematic diagram of some structures;

[0017] Figure 4 It is a structural schematic diagram of the adjustment component in the utility model;

[0018] In the figure: 1. Mounting seat; 2. Fixed vertical plate; 3. Forming side plate No. 1; 4. Forming side plate No. 2; 5. Mounting frame; 6. Cylinder; 7. Upper die; 8. Motor; 9. Double-headed screw; 10. Guide rod; 11. Connecting plate; 12. Guide groove; 13. Forming bottom plate; 14. Fitting groove; 15. Sealing strip; 16. Sealing groove; 17. Reinforcement plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] The utility model provides a technical solution: Figures 1 to 4 As shown, in this embodiment, a die-casting device for low-carbon manufacturing of refractory materials includes a mounting seat 1, on which a lower die assembly is arranged, and the lower die assembly consists of a molding base plate 13, a No. 1 molding side plate 3 and a No. 2 molding side plate 4, the molding base plate 13 is fixedly connected to the upper end of the mounting seat 1, the No. 1 molding side plate 3 and the No. 2 molding side plate 4 are symmetrically distributed on both sides of the molding base plate 13, and an adjusting assembly acting on the lower die assembly is arranged on the mounting seat 1, and an upper die 7 is arranged above the lower die assembly, and the upper die 7 is connected to the mounting seat 1 through a lifting assembly.

[0021] Among them, the adjustment component includes a fixed vertical plate 2, a motor 8, a double-headed screw 9, a guide rod 10 and a connecting plate 11. The connecting plates 11 are fixedly installed on the side walls at both ends of the No. 1 forming side plate 3 and the No. 2 forming side plate 4, respectively. The guide rods 10 are slidably inserted on the two connecting plates 11 located on the same side of the lower mold assembly. Both ends of the guide rods 10 are fixedly connected to the fixed vertical plates 2. The two fixed vertical plates 2 are fixedly connected to the upper end of the mounting seat 1. The double-headed screw 9 passes through the other two connecting plates 11 and the two ends are respectively connected to the two connecting plates 11 by threaded cooperation. The two ends of the double-headed screw 9 are rotatably connected to the side walls of the fixed vertical plates 2. The motor 8 is fixedly connected to the side wall of a fixed vertical plate 2, and the output shaft of the motor 8 is fixedly connected to the center of the shaft end of the double-headed screw 9.

[0022] When in use, the No. 1 molding side panel 3 and the No. 2 molding side panel 4 cannot rotate due to the restrictions of the guide rod 10 and the double-headed screw 9. When the motor 8 drives the double-headed screw 9 to rotate, the No. 1 molding side panel 3 and the No. 2 molding side panel 4 will approach or move away from each other, thereby controlling the opening and closing of the lower mold assembly.

[0023] Among them, the lifting assembly includes a mounting frame 5 and a cylinder 6. The mounting frame 5 is fixedly connected to the upper end of the mounting seat 1. The mounting frame 5 is provided with a cylinder 6. The upper mold 7 is fixedly connected to the end of the output shaft of the telescopic rod of the cylinder 6.

[0024] By adjusting the length of the telescopic rod of the cylinder 6, the upper mold 7 is controlled to move up and down.

[0025] Two reinforcing plates 17 are arranged between the mounting frame 5 and the mounting seat 1 .

[0026] By providing the reinforcing plate 17 , the stability of the mounting frame 5 after installation can be improved.

[0027] The bottom inner sides of the first molded side panel 3 and the second molded side panel 4 are both provided with matching grooves 14 that match the molded bottom panel 13 .

[0028] The fitting groove 14 can be provided to seal the gap between the molding bottom plate 13 and the first molding side plate 3 and the second molding side plate 4 .

[0029] A plurality of sealing strips 15 are arranged on the side wall of the No. 1 molded side panel 3 close to the No. 2 molded side panel 4 . The plurality of sealing strips 15 are arranged vertically. A plurality of sealing grooves 16 matched with the sealing strips 15 are opened on the side wall of the No. 2 molded side panel 4 close to the No. 1 molded side panel 3 .

[0030] The sealing strip 15 and the sealing groove 16 can ensure the sealing of the gap between the first molded side panel 3 and the second molded side panel 4.

[0031] The bottoms of the No. 1 molded side panel 3 and the No. 2 molded side panel 4 are fixedly connected with sliders, and the sliders are slidably installed in the guide grooves 12 opened on the upper surface of the mounting seat 1.

[0032] Through the sliding fit between the slider and the guide groove 12, the first molded side panel 3 and the second molded side panel 4 can move more stably when opening and closing.

[0033] The utility model provides a die-casting device for low-carbon manufacturing of refractory materials, and the specific working principle is as follows:

[0034] The No. 1 molding side panel 3 and the No. 2 molding side panel 4 cannot rotate under the restriction of the guide rod 10 and the double-headed screw 9. When the motor 8 drives the double-headed screw 9 to rotate, the No. 1 molding side panel 3 and the No. 2 molding side panel 4 will approach or move away from each other, thereby controlling the opening and closing of the lower mold assembly. Initially, the No. 1 molding side panel 3 and the No. 2 molding side panel 4 are controlled to be closed, and a molding groove will be formed between the No. 1 molding side panel 3 and the No. 2 molding side panel 4. The refractory material is placed in the molding groove, and then the length of the telescopic rod of the cylinder 6 is adjusted to control the upper mold 7 to move downward to die-cast the refractory material in the molding groove. After the refractory material is formed, the No. 1 molding side panel 3 and the No. 2 molding side panel 4 are controlled to move away from each other, thereby separating the side wall of the molded refractory material from the inner wall of the molding groove, which not only makes the refractory material removal work more convenient, but also avoids the friction between the refractory material and the inner wall of the molding groove during the material removal process, thereby causing the refractory material to wear.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A die-casting device for low-carbon production of refractory materials, comprising a mounting seat (1), characterized in that: A lower die assembly is arranged on the mounting seat (1), and the lower die assembly consists of a molding base plate (13), a first molding side plate (3) and a second molding side plate (4); the molding base plate (13) is fixedly connected to the upper end of the mounting seat (1); the first molding side plate (3) and the second molding side plate (4) are symmetrically distributed on both sides of the molding base plate (13); an adjustment assembly acting on the lower die assembly is arranged on the mounting seat (1); an upper die (7) is arranged above the lower die assembly; and the upper die (7) is connected to the mounting seat (1) via a lifting assembly.

2. A die-casting device for low-carbon production of refractory materials according to claim 1, characterized in that: The adjustment assembly comprises a fixed vertical plate (2), a motor (8), a double-ended lead screw (9), a guide rod (10) and a connecting plate (11). The connecting plates (11) are fixedly installed on the side walls at both ends of the first forming side plate (3) and the second forming side plate (4). The guide rods (10) are slidably inserted on the two connecting plates (11) located on the same side of the lower mold assembly. Both ends of the guide rods (10) are fixedly connected to the fixed vertical plates (2). The two fixed vertical plates (2) are fixedly connected to the upper ends of the mounting seat (1). The double-ended lead screw (9) passes through the other two connecting plates (11) and the two ends are respectively connected to the two connecting plates (11) by threaded engagement. The two ends of the double-ended lead screw (9) are rotatably connected to the side walls of the fixed vertical plates (2). The motor (8) is fixedly connected to the side wall of one fixed vertical plate (2). The output shaft of the motor (8) is fixedly connected to the center of the shaft end of the double-ended lead screw (9).

3. A die-casting device for low-carbon production of refractory materials according to claim 1, characterized in that: The lifting assembly comprises a mounting frame (5) and a cylinder (6); the mounting frame (5) is fixedly connected to the upper end of the mounting seat (1); the mounting frame (5) is provided with the cylinder (6); and the upper mold (7) is fixedly connected to the end of the output shaft of the telescopic rod of the cylinder (6).

4. A die-casting device for low-carbon production of refractory materials according to claim 3, characterized in that: Two reinforcing plates (17) are arranged between the mounting frame (5) and the mounting seat (1).

5. The die-casting device for low-carbon production of refractory materials according to claim 1, characterized in that: The bottom inner sides of the first molded side panel (3) and the second molded side panel (4) are both provided with matching grooves (14) that are matched with the molded bottom panel (13).

6. A die-casting device for low-carbon production of refractory materials according to claim 1, characterized in that: A plurality of sealing strips (15) are arranged on the side wall of the first molded side panel (3) close to the second molded side panel (4), and the plurality of sealing strips (15) are arranged vertically. A plurality of sealing grooves (16) adapted to the sealing strips (15) are opened on the side wall of the second molded side panel (4) close to the first molded side panel (3).

7. The die-casting device for low-carbon production of refractory materials according to claim 1, characterized in that: The bottoms of the first molded side plate (3) and the second molded side plate (4) are fixedly connected with sliders, and the sliders are slidably mounted in guide grooves (12) provided on the upper surface of the mounting seat (1).