Anti-shaking combined rope saw
By installing equal diameter plastic cylinders between the diamond beads of the combined rope saw and setting up cooling chip drains, the jitter problem of the combined rope saw when processing high-end rocks is solved, and higher processing quality and material output rate are achieved.
Patent Information
- Application Number
- CN202421469754.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-25
AI Technical Summary
When processing high-end rocks, the combined rope saw significantly jitters due to high-speed operation, tension changes, strong impacts, etc., which in turn affects the processing quality, increases after-processing costs and even leads to the scrapping of the board.
An anti-shake combination rope saw is designed. By installing a plastic cylinder with the same outer diameter as the diamond beads between the diamond beads, and setting a cooling chip drain between the plastic cylinder and the diamond beads, the combination formed is arranged periodically along the wire rope.
It effectively reduces the shaking of the rope saw during the cutting process, ensures the smooth operation of the diamond combined rope saw during the cutting process, and improves the quality of the processing panel surface and the rock material output rate.
Smart Images
Figure CN222755772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond wire saws, in particular to an anti-shake combined wire saw. Background Art
[0002] As a new type of cutting tool, diamond wire saw is widely used in stone mining, rough material shaping, concrete, stone cutting and forming cutting processing, etc., especially in the field of stone cutting, it has gradually replaced traditional cutting tools such as sand saws, frame saws or circular saws. Combination wire saw is a combined cutting structure composed of multiple wire saws. It drives multiple wire saws at a time to cut stone rough materials, which can not only improve cutting efficiency, but also save energy and protect the environment.
[0003] Because the combination wire saw is a flexible cutting tool, when processing high-end rock, it often vibrates significantly due to high-speed operation, tension changes, strong impact, etc., which leads to quality problems such as rough surface and plate mark surface of the processed rock plate. It not only increases the post-processing cost of high-end rock, but may even cause the processed plate surface to be scrapped, greatly affecting the yield of high-end rock.
[0004] Based on the above problems, it is necessary to set up a combined wire saw that can effectively prevent shaking, which is beneficial to ensure the quality of stone slabs split by the wire saw machine and improve the rock yield. Utility Model Content
[0005] The utility model provides an anti-shake combined wire saw, which can reduce the shake of the wire saw during rock processing, improve the surface quality of the combined wire saw processing plate, and increase the rock yield rate.
[0006] In order to achieve the above technical objectives and the above technical effects, the utility model solves the above problems through the following technical solutions:
[0007] The invention discloses an anti-shake combined wire saw, comprising a steel wire and diamond beads. The diamond beads are installed on the steel wire at intervals. A plastic cylinder with the same outer diameter as the diamond beads is arranged between adjacent diamond beads. The two ends of the plastic cylinder are respectively sleeved with the base ends of the diamond beads on both sides. An outer annular step is arranged on the outer wall of the end of the plastic cylinder to form a cooling and chip removal groove with the diamond beads.
[0008] Furthermore, the cooling and chip removal grooves at both ends of the plastic cylinder are symmetrically or asymmetrically arranged, and the cooling and chip removal grooves are straight grooves or tapered grooves.
[0009] Furthermore, the combination of the diamond beads and the plastic cylinders is periodically and repeatedly arranged along the steel wire rope.
[0010] Furthermore, the thickness of the plastic cylinder is 4.0-12.0 mm.
[0011] The advantages and effects of the utility model are:
[0012] The utility model proposes an anti-shake combined wire saw, in which a plastic cylinder having the same diameter as the diamond beads is arranged between the diamond beads, and a cooling and chip removal groove is arranged between the plastic cylinder and the diamond beads. In the process of cutting stone, since the diamond beads and the plastic cylinder have the same diameter, the plastic cylinder will be worn out as the diamond beads are worn out.
[0013] The plastic cylinder can fill the gap between the diamond beads while maintaining the cooling and chip removal grooves, reducing the vibration during cutting. At the same time, the plastic cylinder always maintains the same diameter as the diamond beads during the cutting process, which can ensure that the diamond combination wire saw runs smoothly during the cutting process. The plastic cylinder also has the function of absorbing the vibration of the combination wire saw. This solution can effectively reduce the vibration of the combination wire saw during the cutting process and improve the quality of the board processed by the combination wire saw.
[0014] In this solution, a cooling and chip removal groove is formed by combining a plastic cylinder and diamond beads. The process of machining annular steps from the end of the plastic cylinder is simple and energy-saving, and has higher dimensional accuracy than directly grooving on the plastic cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the anti-shake combined wire saw of the utility model;
[0016] Figure 2 for Figure 1 A magnified view of the structure at center.
[0017] Figure number identification:
[0018] 1. Steel wire rope, 2. Diamond beads, 3. Plastic cylinder, 4. Cooling and chip removal groove. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with embodiments, but the present invention is not limited to these embodiments.
[0020] The anti-shake combined wire saw described in this embodiment is as shown in the attached Figure 1 , 2 As shown, the main body includes a steel wire rope 1, diamond beads 2, and a plastic cylinder 3. The diamond beads 2 are connected to the steel wire rope 1 with equal intervals, and a plastic cylinder 3 is connected between two adjacent diamond beads 2. In the structure of the combined wire saw, a group of adjacent diamond beads 2 and plastic cylinders 3 is a unit, which are periodically and repeatedly arranged along the steel wire rope 1.
[0021] The plastic cylinder 3 has the same outer diameter as the diamond beads 2 ( Figure 1 , 2The thickness δ of the plastic cylinder 3 is 4.0-12.0 mm. The inner annular steps are provided at both ends of the plastic cylinder 3 and are respectively sleeved on the base ends of the diamond beads 2 at both sides. The outer annular steps are provided on the outer wall of the end of the plastic cylinder 3 to form a cooling and chip removal groove 4 with the base of the diamond beads 2.
[0022] In the embodiment, the cooling and chip removal groove 4 is a conical groove with inclined surfaces at both ends, and the inclined surfaces help to better advance and retract the tool. Of course, a straight groove with vertical surfaces at both ends can also be used, and the straight groove is easy to process. In the embodiment, the cooling and chip removal grooves 4 on both sides of the plastic cylinder 3 adopt a symmetrical structure, and of course the size and model of the grooves on both sides can also be designed according to the cutting requirements.
[0023] When using the anti-shake combined wire saw described in this embodiment to cut stone, the plastic cylinder wears out in the same way as the diamond beads, and the plastic cylinder and the diamond beads are always kept in the same diameter state during the cutting process, which can ensure that the diamond combined wire saw runs smoothly during cutting and use, reduce shaking, and effectively improve the quality of the board processed by the combined wire saw.
[0024] The above is a detailed description of the embodiments of the present invention in conjunction with the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments without departing from the principle and spirit of the present invention still fall within the scope of protection of the present invention.
Claims
1. An anti-vibration combined wire saw, comprising a steel wire rope (1) and diamond beads (2), wherein the diamond beads (2) are installed on the steel wire rope (1) with gaps, and characterized in that: A plastic cylinder (3) having the same outer diameter as the diamond beads (2) is arranged between adjacent diamond beads (2), and the two ends of the plastic cylinder (3) are respectively sleeved with the base ends of the diamond beads (2) at both sides; an outer annular step is provided on the outer wall of the end of the plastic cylinder (3) to form a cooling and chip removal groove (4) with the diamond beads (2).
2. The anti-vibration combined wire saw according to claim 1, characterized in that: The cooling chip removal grooves (4) at both ends of the plastic cylinder (3) are symmetrically or asymmetrically arranged, and the cooling chip removal grooves (4) are straight grooves or tapered grooves.
3. The anti-vibration combined wire saw according to claim 1, characterized in that: The combination of the diamond beads (2) and the plastic cylinder (3) is periodically and repeatedly arranged along the steel wire rope (1).
4. The anti-vibration combined wire saw according to claim 1, characterized in that: The thickness of the plastic cylinder (3) is 4.0-12.0 mm.