Corrosion-resistant film-coated plate

Abstract

The utility model is applicable to the technical field of building materials, and provides an anti-corrosion film-coated plate which comprises a film-coated plate main body, and the film-coated plate main body is composed of the following layered structures: an inner-layer metal plate serving as a foundation structure of the film-coated plate, and an outer-layer metal plate serving as a foundation structure of the film-coated plate; the first bonding layers are arranged on the top surface and the bottom surface of the inner-layer metal plate; the heat insulation layer is arranged on the first bonding layer; the second bonding layer is arranged on the heat insulation layer; the water-resisting layer is arranged on the second bonding layer and is used for preventing moisture from permeating; and the third bonding layer is arranged on the water-resisting layer. According to the anti-corrosion film-coated plate provided by the scheme, through multi-layer material selection and structural design, the problem that a traditional composite film-coated plate is insufficient in corrosion resistance in a specific environment is effectively solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of building materials, and in particular relates to an anti-corrosion film-faced board. Background Art

[0002] Composite film faced board is a composite board composed of two layers of metal material and an intermediate layer of film-coated insulation material; the metal outer layer is usually made of aluminum alloy or galvanized steel plate, while the intermediate layer of film-coated material is usually polyurethane, which is designed to provide heat insulation, fire protection and sound insulation functions; through the bonding process, the two layers of metal and the intermediate layer of film-coated material are tightly combined to form a strong and durable composite board.

[0003] However, with the development of the construction industry, the requirements for building materials are increasing day by day; although the traditional composite film-faced panels have functions such as heat insulation, fire prevention and sound insulation, their metal outer layer is easily corroded in certain special environments, such as the seaside and chemical plants, thus affecting the service life and performance of the panels. Utility Model Content

[0004] The utility model provides an anti-corrosion film-covered plate, aiming to solve the problem that the metal outer layer of the traditional composite film-covered plate is easily corroded, thereby affecting the service life and performance thereof.

[0005] The utility model is implemented as follows: a corrosion-resistant film-coated board comprises: a film-coated board body, wherein the film-coated board body is composed of the following layered structures: an inner metal plate, wherein the inner metal plate serves as the basic structure of the film-coated board; a first adhesive layer, wherein the first adhesive layer is arranged on the top and bottom surfaces of the inner metal plate; a heat-insulating layer, wherein the heat-insulating layer is arranged on the first adhesive layer; a second adhesive layer, wherein the second adhesive layer is arranged on the heat-insulating layer; a water-proof layer, wherein the water-proof layer is arranged on the second adhesive layer for preventing moisture from penetrating; a third adhesive layer, wherein the third adhesive layer is arranged on the water-proof layer; an outer metal plate, wherein the outer metal plate is arranged on the third adhesive layer; a fourth adhesive layer, wherein the fourth adhesive layer is arranged on the outer metal plate for being tightly connected with the corrosion-resistant film layer; a corrosion-resistant film layer, wherein the corrosion-resistant film layer is arranged on the fourth adhesive layer for providing corrosion-resistant protection; and a frame, wherein the frame is arranged on the film-coated board body.

[0006] Preferably, the frame includes: a first frame body and a second frame body that can be spliced ​​together; a plug-in block fixed on the second frame body; a plug-in slot provided on the first frame body, the plug-in slot being adapted to the plug-in block; a pin provided on the first frame body for limiting the plug-in block, the bottom end of the pin having a thread passing through the plug-in block.

[0007] Preferably, the inner metal plate and the outer metal plate are made of aluminum alloy, and the first adhesive layer, the second adhesive layer and the third adhesive layer are all polymer adhesives.

[0008] Preferably, the heat insulation layer is a ceramic fiber material board, the waterproof layer is a high-density polyethylene film, the thickness of the ceramic fiber material board is 5 to 15 mm, and the thickness of the high-density polyethylene film is 0.1 to 0.5 mm.

[0009] Preferably, the corrosion-resistant film layer is a polytetrafluoroethylene film, and the thickness of the polytetrafluoroethylene film is 0.01 to 0.1 mm.

[0010] Preferably, a sealant layer is provided on the inner walls of the first frame and the second frame, and the thickness of the sealant layer is 0.5 to 2 mm.

[0011] Preferably, both the first frame and the plug-in block are provided with assembly holes, and the assembly holes are adapted to the pins.

[0012] Compared with the related art, the corrosion-resistant film-covered plate provided by the utility model has the following beneficial effects:

[0013] Through the selection of inner metal plates and outer metal plates (aluminum alloy material), combined with the design of corrosion-resistant film layer (polytetrafluoroethylene film), the main body of the laminated board not only provides sufficient structural strength, but also significantly enhances the corrosion resistance, making it suitable for harsh environments such as the seaside and chemical plants; the thermal insulation layer adopts ceramic fiber material board, which effectively reduces heat transfer; the waterproof layer is a high-density polyethylene film to prevent moisture penetration, and the two together improve the thermal insulation performance and weather resistance of the laminated board; the design of the frame, especially the connectable first frame and second frame, as well as the structure of the plug-in block and the plug-in slot, makes the installation of the laminated board more convenient, while adapting to the needs of different sizes and shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional structural schematic diagram of a corrosion-resistant film-covered plate provided by the utility model;

[0015] Figure 2 It is a structural schematic diagram of the main body of the film-covered board in the utility model;

[0016] Figure 3 It is a structural schematic diagram of the frame in the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the frame after it is split in the utility model.

[0018] Figure numerals: 1. Film-coated board body; 2. Inner metal plate; 3. First adhesive layer; 4. Heat insulation layer; 5. Second adhesive layer; 6. Waterproof layer; 7. Third adhesive layer; 8. Outer metal plate; 9. Fourth adhesive layer; 10. Corrosion-resistant film layer; 11. Frame; 12. First frame; 13. Second frame; 14. Plug-in block; 15. Plug-in slot; 16. Pin. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model embodiment provides a corrosion-resistant film-covered plate, such as Figure 1-4 As shown, the corrosion-resistant laminated board includes: a laminated board body 1, which is composed of the following layered structure: an inner metal plate 2, which serves as the basic structure of the laminated board; a first adhesive layer 3, which is arranged on the top and bottom surfaces of the inner metal plate 2; a heat insulation layer 4, which is arranged on the first adhesive layer 3; a second adhesive layer 5, which is arranged on the heat insulation layer 4; a water-proof layer 6, which is arranged on the second adhesive layer 5 for preventing moisture from penetrating; a third adhesive layer 7, which is arranged on the water-proof layer 6; an outer metal plate 8, which is arranged on the third adhesive layer 7; a fourth adhesive layer 9, which is arranged on the outer metal plate 8 for being tightly connected with the corrosion-resistant film layer 10; the corrosion-resistant film layer 10, which is arranged on the fourth adhesive layer 9 for providing corrosion protection; a frame 11, which is arranged on the laminated board body 1.

[0022] It should be noted that with the continuous development of the construction industry, the requirements for building materials are also constantly increasing; traditional composite film-faced boards have been widely used in the construction field because of their multiple functions such as heat insulation, fire prevention and sound insulation. However, under specific environmental conditions, especially those environments with extremely high requirements for material corrosion resistance, such as the seaside and chemical plants, the performance of traditional composite film-faced boards faces severe challenges; in the seaside environment, due to the large amount of salt and moisture factors in the air, these substances will react chemically with the metal surface, causing the metal outer layer to gradually corrode. This corrosion process will not only reduce the appearance quality of the board, but more importantly, it will also weaken the structural strength of the board, thereby affecting its service life and overall performance; similarly, in environments such as chemical plants, due to the presence of a large amount of chemical gases and liquids, these substances are often highly corrosive. Traditional composite film-faced boards are easily damaged by chemical corrosion in such an environment, and their metal outer layer may suffer from severe corrosion in a short period of time, causing the performance of the board to rapidly decline, or even be unable to be used normally; therefore, in order to meet the construction industry's demand for high-performance building materials, especially the application needs in special environments, it is necessary to develop a new type of corrosion-resistant film-faced board to solve the above problems;

[0023] In this embodiment, the inner metal plate 2 serves as the basic structure of the film-coated board, and the inner metal plate 2 provides the main support and strength of the board; the first adhesive layer 3 is arranged on the top and bottom surfaces of the inner metal plate 2 to ensure a tight connection between the subsequent layers and the inner metal plate 2; the thermal insulation layer 4 is located on the first adhesive layer 3, which plays a thermal insulation role, reduces heat transfer, and improves the thermal insulation performance of the board; the second adhesive layer 5 is arranged on the thermal insulation layer 4 to ensure a firm connection between the waterproof layer 6 and the thermal insulation layer 4; the waterproof layer 6 is located on the second adhesive layer 5 to prevent moisture penetration and protect the internal layered structure from moisture; the third adhesive layer 7 is arranged on the waterproof layer 6 to provide a stable connection basis for the outer metal plate 8; the outer metal As the outer structure of the film-coated board, the plate 8, in addition to providing additional strength and protection, also forms the first line of defense against corrosion together with the corrosion-resistant film layer 10; the fourth adhesive layer 9 ensures the close connection between the corrosion-resistant film layer 10 and the outer metal plate 8, ensuring the durability of the anti-corrosion effect; the corrosion-resistant film layer 10 is a key part of the film-coated board, made of high-performance corrosion-resistant materials such as polytetrafluoroethylene (PTFE), which can resist chemical corrosion and salt erosion, greatly extending the service life of the board; the frame 11 is set on the outside of the film-coated board body 1, which plays a role in reinforcement and decoration, and also provides additional protection for the board; in the seaside environment, the salt and humidity factors contained in the air often cause corrosion on the metal surface. However, since the outer layer of the anti-corrosion film-coated board has a corrosion-resistant film layer 10, it can effectively resist the invasion of these corrosion factors and maintain the integrity and aesthetics of the board; in environments such as chemical plants, a large amount of chemical gases and liquids are highly corrosive. The corrosion-resistant film layer 10 can also resist these chemical corrosions, ensuring that the board can maintain stable performance in harsh environments; the design of the thermal insulation layer 4 and the waterproof layer 6 makes the corrosion-resistant film-coated board not only have excellent corrosion resistance, but also have heat insulation and waterproof functions, further improving the comprehensive performance of the board.

[0024] In a further preferred embodiment of the utility model, the frame 11 includes: a first frame body 12 and a second frame body 13 that can be spliced; a plug-in block 14 fixed on the second frame body 13; a plug-in slot 15 opened on the first frame body 12, and the plug-in slot 15 is adapted to the plug-in block 14; a pin 16 arranged on the first frame body 12 for limiting the plug-in block 14, and the bottom end of the pin 16 is threaded through the plug-in block 14.

[0025] In this embodiment, the design of the frame 11 fully considers the convenience of installation and disassembly, as well as the stability of the structure; the first frame 12 and the second frame 13 that can be spliced: the frame 11 is composed of two spliced ​​frames, namely the first frame 12 and the second frame 13. This design allows the frame 11 to be adjusted and spliced ​​according to the actual size of the laminate body 1, which increases the flexibility and adaptability of the frame; the plug-in block 14 is fixed on the second frame 13, and its function is to cooperate with the plug-in slot 15 on the first frame 12 to achieve a fast and stable connection between the two frames; the plug-in slot 15 is provided on the first frame 12, and its shape and size are adapted to the plug-in block 14. When the plug-in block 14 is inserted into the plug-in slot 15, a stable connection structure is formed between the two frames; the pin 16 is provided on the first frame 12, and is used to limit the plug-in block 14. The bottom end of the pin 16 penetrates the plug-in block 14 through a thread, thereby further enhancing the connection stability between the two frames; through the cooperation of the plug-in block 14 and the plug-in slot 15, and the limiting effect of the pin 16, the two frames of the frame 11 can be quickly and accurately spliced ​​together, greatly improving the installation efficiency; the close cooperation between the plug-in block 14 and the plug-in slot 15, and the threaded penetration of the pin 16 make the structure of the frame 11 very stable, able to withstand large external force impacts, and protect the laminated board body 1 from damage; since the frame 11 adopts a splicable design, the size and shape of the frame can be adjusted according to different needs to make it adapt to laminated board bodies 1 of different specifications and shapes, thereby increasing the versatility and practicality of the product.

[0026] In a further preferred embodiment of the present invention, the inner metal plate 2 and the outer metal plate 8 are made of aluminum alloy, and the first adhesive layer 3, the second adhesive layer 5 and the third adhesive layer 7 are all polymer adhesives.

[0027] In this embodiment, the inner metal plate 2, the outer metal plate 8 and the adhesive layer material in the main body 1 of the laminated board are specifically selected and optimized; the inner metal plate 2 and the outer metal plate 8: these two metal plates are made of aluminum alloy. Aluminum alloy has been widely used in the construction industry due to its advantages such as light weight, high strength, corrosion resistance and easy processing. As the basic structure and outer structure of the laminated board, the aluminum alloy material can effectively ensure the overall strength of the laminated board, while resisting a certain degree of corrosion and improving the service life of the board; the first adhesive layer 3, the second adhesive layer 5 and the third adhesive layer 7: these adhesive layers are all made of polymer adhesives. Polymer adhesives have excellent bonding properties and can tightly connect the various layers of materials together to form a whole. At the same time, the polymer adhesive also has good weather resistance and corrosion resistance, and can maintain stable performance in various environments, ensuring the long-term use of the laminated board; the inner metal plate 2 and the outer metal plate 8 made of aluminum alloy make the laminated board reduce the overall weight while maintaining sufficient strength, which is convenient for transportation and installation; the aluminum alloy material itself has a certain corrosion resistance, combined with the corrosion resistance of the polymer adhesive, the laminated board can still maintain stable performance in harsh environments such as the seaside and chemical plants, and extend its service life; the polymer adhesive has excellent bonding properties, and can tightly connect the various layers of materials together to form a whole, ensuring the stability and reliability of the laminated board; due to the use of aluminum alloy and polymer adhesive, the laminated board can adapt to different environments and application requirements, improving the versatility and practicality of the product.

[0028] In a further preferred embodiment of the present invention, the heat insulation layer 4 is a ceramic fiber material board, the waterproof layer 6 is a high-density polyethylene film, the thickness of the ceramic fiber material board is 5 to 15 mm, and the thickness of the high-density polyethylene film is 0.1 to 0.5 mm.

[0029] In this embodiment, the material and thickness of the heat-insulating layer 4 and the waterproof layer 6 are specifically selected and optimized; the heat-insulating layer 4 uses a ceramic fiber material board as the heat-insulating layer. Ceramic fiber materials have excellent high-temperature resistance and heat-insulating properties, good chemical stability, and are not easily corroded. In this embodiment, the thickness of the ceramic fiber material board is set to 5 to 15 mm. This thickness range not only ensures sufficient heat-insulating effect, but also takes into account the balance between cost and weight; the waterproof layer 6 uses a high-density polyethylene film as the waterproof layer. The high-density polyethylene film has excellent waterproof properties, can effectively prevent moisture penetration, and protect the internal layered structure from moisture. Its thickness is set to 0.1 to 0.5 mm, which not only ensures the waterproof effect, but also ensures sufficient flexibility and weather resistance.

[0030] In a further preferred embodiment of the present invention, the corrosion-resistant film layer 10 is a polytetrafluoroethylene film, and the thickness of the polytetrafluoroethylene film is 0.01 to 0.1 mm.

[0031] In this embodiment, the material and thickness of the corrosion-resistant film layer 10 are specifically selected and optimized; the corrosion-resistant film layer 10 uses a polytetrafluoroethylene (PTFE) film as the corrosion-resistant film layer. Polytetrafluoroethylene is a material with excellent corrosion resistance and can resist erosion by a variety of chemical substances, including strong acids, strong alkalis, organic solvents, etc. At the same time, polytetrafluoroethylene also has good high and low temperature resistance, as well as low friction coefficient and non-adhesion; the thickness of the polytetrafluoroethylene film is set to 0.01 to 0.1 mm. This thickness range ensures sufficient corrosion resistance and the flexibility and weather resistance of the film layer. A thinner film layer can reduce the amount of material used and reduce costs, while a thicker film layer can provide better corrosion protection.

[0032] In a further preferred embodiment of the present invention, a sealing layer is disposed on the inner walls of the first frame 12 and the second frame 13, and the thickness of the sealing layer is 0.5 to 2 mm.

[0033] In this embodiment, the inner walls of the first frame 12 and the second frame 13 are specially designed, that is, a sealant layer is provided; a sealant layer is provided on the inner walls of the first frame 12 and the second frame 13. The main function of the sealant layer is to provide additional sealing performance, to ensure that the connection between the frame 11 and the inner metal plate 2 and the outer metal plate 8 can fit tightly, and to prevent the intrusion of external factors such as moisture and dust; the thickness of the sealant layer is set to 0.5 to 2 mm. The selection of this thickness range is based on the balance between sealing effect and cost. A thinner sealant layer may not provide sufficient sealing performance, while a thicker sealant layer may increase the cost and reduce the flexibility of the frame. Therefore, the thickness range of 0.5 to 2 mm can ensure that the flexibility and economy of the frame are maintained while maintaining good sealing performance.

[0034] In a further preferred embodiment of the present invention, both the first frame 12 and the plug-in block 14 are provided with assembly holes, and the assembly holes are adapted to the pins 16 .

[0035] In this embodiment, the design of the first frame 12 and the plug-in block 14 is optimized, that is, assembly holes are opened on them, and these assembly holes are compatible with the pins 16; assembly holes are opened on the first frame 12 and the plug-in block 14; the shapes, sizes and positions of these assembly holes are carefully designed to ensure that the pins 16 can be smoothly and accurately inserted into them, so as to limit and fix the plug-in block 14 on the first frame 12.

[0036] In summary, the corrosion-resistant film-faced panels provided by this technical solution, through multi-level material selection and structural design, effectively solve the problem of insufficient corrosion resistance of traditional composite film-faced panels in specific environments, improve the durability and reliability of building materials, and meet the construction industry's demand for high-performance building materials.

[0037] Compared with the relevant technology, through the selection of the inner metal plate 2 and the outer metal plate 8 (made of aluminum alloy), combined with the design of the corrosion-resistant film layer 10 (polytetrafluoroethylene film), the main body 1 of the laminated board not only provides sufficient structural strength, but also significantly enhances the corrosion resistance, and is suitable for harsh environments such as the seaside and chemical plants; the thermal insulation layer 4 adopts a ceramic fiber material board, which effectively reduces heat transfer; the waterproof layer 6 is a high-density polyethylene film to prevent moisture penetration, and the two together improve the thermal insulation performance and weather resistance of the laminated board; the design of the frame 11, especially the connectable first frame 12 and the second frame 13, as well as the structure of the plug-in block 14 and the plug-in slot 15, makes the installation of the laminated board more convenient, while adapting to the needs of different sizes and shapes.

[0038] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0039] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A corrosion-resistant film-faced plate, characterized in that: include: The main body of the film-covered board is composed of the following layered structure: An inner metal plate, the inner metal plate serving as a basic structure of the film-faced laminate; a first adhesive layer, the first adhesive layer being disposed on the top surface and the bottom surface of the inner metal plate; a heat-insulating layer, the heat-insulating layer being disposed on the first adhesive layer; a second adhesive layer, the second adhesive layer being disposed on the thermal insulation layer; a water-proof layer, the water-proof layer being arranged on the second adhesive layer and used for preventing moisture from penetrating; a third adhesive layer, the third adhesive layer being disposed on the waterproof layer; an outer metal plate, the outer metal plate being disposed on the third adhesive layer; A fourth adhesive layer, the fourth adhesive layer is arranged on the outer metal plate and is used for being closely connected with the corrosion-resistant film layer; A corrosion-resistant film layer, which is disposed on the fourth adhesive layer and is used to provide corrosion protection; A frame is arranged on the main body of the film-covered board.

2. The corrosion-resistant film-covered plate according to claim 1, characterized in that: The frame includes: A first frame and a second frame that can be spliced; A plug-in block fixed on the second frame; A plug-in slot is provided on the first frame, and the plug-in slot is adapted to the plug-in block; A pin is arranged on the first frame body for limiting the plug-in block, and a bottom end of the pin is threadedly passed through the plug-in block.

3. The corrosion-resistant film-covered plate according to claim 1, characterized in that: The inner metal plate and the outer metal plate are made of aluminum alloy, and the first adhesive layer, the second adhesive layer and the third adhesive layer are all polymer adhesives.

4. The corrosion-resistant film-covered plate according to claim 1, characterized in that: The heat insulation layer is a ceramic fiber material board, and the water-proof layer is a high-density polyethylene film. The thickness of the ceramic fiber material board is 5 to 15 mm, and the thickness of the high-density polyethylene film is 0.1 to 0.5 mm.

5. The corrosion-resistant film-covered plate according to claim 1, characterized in that: The corrosion-resistant film layer is a polytetrafluoroethylene film, and the thickness of the polytetrafluoroethylene film is 0.01 to 0.1 mm.

6. The corrosion-resistant film-faced plate according to claim 2, characterized in that: A sealant layer is disposed on the inner walls of the first frame and the second frame, and the thickness of the sealant layer is 0.5 to 2 mm.

7. The corrosion-resistant film-faced plate according to claim 2, characterized in that: The first frame and the plug-in block are both provided with assembly holes, and the assembly holes are matched with the pins.

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