Plate making device
By distributing magnetic parts to areas outside the preset angle θ on the drum assembly of the plate making device, the problem of increasing costs caused by the need for magnetic parts to be installed as a whole of magnetic drum is solved, and the effect of reducing the number of magnetic parts installation and improving the engraving accuracy is achieved.
Patent Information
- Application Number
- CN202421773688.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The magnetic drum of a large plate making machine with flexible plate materials requires magnetic parts to be installed on the entire peripheral surface of the roller, resulting in a large installation area and a large number of installations, which increases costs.
A plate making device is designed, wherein the drum assembly includes a cylinder, a positioning member and a plurality of magnetic parts, the magnetic parts are distributed in an area outside the preset angle θ on the peripheral surface of the cylinder, and the connection between the positioning member and the axis of the drum assembly is deflected by a preset angle θ to reduce the number of installations of the magnetic parts.
By reducing the installation number and distribution proportion of magnetic parts, production costs are reduced, while improving the accuracy of laser engraving plates and reducing errors.
Smart Images

Figure CN222756250U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of prepress equipment, and in particular to a plate making device. Background Art
[0002] In the related art, in order to absorb the wound plate and achieve a better magnetic attraction effect, the magnetic roller of a large-scale flexible platemaking machine needs to install magnets on the entire circumference of the roller. This arrangement results in a large installation area of the magnets on the circumference of the roller and a large number of installations, which increases costs. Utility Model Content
[0003] The present application aims to at least solve the technical problem in the related art that in order to adsorb the wound plate, the magnetic roller of a large-scale flexible platemaking machine needs to install magnetic parts on the entire circumference of the roller, resulting in a large installation area of the magnetic parts on the circumference of the roller, a large number of installations, and increased costs.
[0004] To this end, the present application provides a plate making device.
[0005] In view of this, the present application provides a plate-making device, which is used for engraving plate materials, and the plate-making device includes: a frame; a carrying platform, which is arranged on the frame and is used to carry the plate materials; a roller assembly, which is arranged on the frame; a first driving assembly, which is connected to the roller assembly and is used to drive the roller assembly to rotate on the frame; the roller assembly includes a cylinder, a positioning member and a plurality of magnetic members, the plurality of magnetic members are arranged on the cylinder, the positioning member is arranged on the circumferential surface of the cylinder, and the positioning member extends from one end of the cylinder to the other end of the cylinder along the axial direction of the cylinder; wherein the plate material can be laid on the carrying platform, and one end of the plate material is clamped on the positioning member, so that as the roller assembly rotates, the plate material is adsorbed and wound on the cylinder by the magnetic member, and the positioning member is intercepted along the radial direction of the roller assembly, and the line between the positioning member and the axis of the roller assembly is L, and the axis of the roller assembly is taken as the center of the circle O, and the line L is deflected by a preset angle θ toward a side away from the positioning member, and the plurality of magnetic members are distributed on the circumferential surface area of the cylinder outside the preset angle θ.
[0006] The plate-making device provided in the present application is used for engraving plate materials, and the plate-making device includes a frame, a bearing platform, a roller assembly, and a first driving assembly. Among them, a bearing platform is provided on the frame, and the bearing platform is used to bear the plate material, the roller assembly is installed on the frame, and the first driving assembly is connected to the roller assembly, so that the roller assembly can be driven to rotate on the frame under the drive of the first driving assembly. Through the rotation of the roller assembly, the plate material is adsorbed and wound, thereby completing the adsorption function of the special plate material, improving the accuracy of the laser engraved plate material, and reducing the error.
[0007] Specifically, the roller assembly includes a cylinder, a positioning member and a plurality of magnetic members. Among them, there are a plurality of magnetic members, and the plurality of magnetic members are arranged on the cylinder to realize that the cylinder is a magnetic cylinder, and the cylinder can adsorb and wrap the plate material during rotation. The positioning member is arranged on the circumference of the cylinder, and along the axis direction of the cylinder, the positioning member extends from one end of the cylinder to the other end of the cylinder, that is, the setting direction of the positioning member is parallel to the axis of the cylinder, and the positioning member is arranged horizontally on the circumference of the cylinder.
[0008] Specifically, the positioning member plays a role in fixing and positioning the plate in the plate-making device. By fixing one end of the plate on the cylinder, when the cylinder rotates, the plate can be adsorbed and attached to the cylinder as the cylinder rotates, so as to achieve adsorption and winding of the plate, thereby completing the adsorption function of the special plate, improving the accuracy of the laser engraved plate, and reducing errors. It can be understood that the bearing platform is a platform for placing the plate, that is, the plate can be laid on the bearing platform, and one end of the plate is clamped on the positioning member. In this way, as the drum assembly rotates, the plate will be adsorbed and wound on the cylinder through the magnetic member, thereby completing the engraving of the plate, completing the adsorption function of the special plate, improving the accuracy of the laser engraved plate, and reducing errors.
[0009] Among them, the positioning member is intercepted along the radial direction of the roller assembly, the connecting line between the positioning member and the axis of the roller assembly is L, and the axis of the roller assembly is taken as the center of the circle O, and the connecting line L is deflected by a preset angle θ toward the side away from the positioning member; specifically, the preset angle θ satisfies: 0°<θ≤7.5°; in this way, a fan-shaped area is formed near the clamping and fixing area of the positioning member, and when multiple magnetic members are arranged on the circumferential surface of the cylinder, it is only necessary to install the circumferential area distributed on the circumferential surface of the cylinder outside the preset angle θ, and there is no need to arrange the magnetic members on the circumferential area within the preset angle θ on the circumferential surface of the cylinder. It can be understood that, outside a fan-shaped area formed near the clamping and fixing area of the positioning member, multiple magnetic members are arranged, and there is no need to install the magnetic members within the fan-shaped area, so as to reduce the number of magnetic members installed or reduce the proportion of magnetic members distributed on the cylinder.
[0010] By setting the magnetic parts outside the preset range of the clamping and fixing area of the positioning parts, the magnetic parts are installed outside the preset range, that is, on the circumference area outside the preset angle θ on the circumference of the cylinder. Through this setting method, the number of magnetic parts set in the circumference area within the preset angle θ on the circumference of the cylinder is reduced, thereby reducing the number of magnetic parts installed and reducing production costs. In the related art, the magnetic roller of the large-scale platemaking machine for flexible plates needs to install magnetic parts on the entire circumference of the roller in order to adsorb the wound plate, which results in a large installation area of the magnetic parts on the circumference of the roller, a large number of installations, and an increase in costs.
[0011] The plate-making device according to the above technical solution of the present application may also have the following additional technical features:
[0012] In some technical schemes, optionally, the platemaking device also includes: an installation platform, which is arranged on the frame; a bearing seat, which is arranged on the installation platform, and a roller assembly is arranged on the bearing seat; the roller assembly also includes a rotating shaft, which passes through the cylinder body, and the rotating shaft is connected to the first driving assembly to drive the cylinder body to rotate under the drive of the first driving assembly; wherein the preset angle θ satisfies: 0°<θ≤7.5°.
[0013] In this technical solution, the plate-making device further includes a mounting platform and a bearing seat. The mounting platform is arranged on the frame; the bearing seat and the first driving assembly are arranged on the mounting platform; the roller assembly is mounted on the bearing seat, and the first driving assembly is connected to the roller assembly, so that the roller assembly can be driven to rotate on the bearing seat under the drive of the first driving assembly. The plate material is adsorbed and wound by the rotation of the roller assembly, thereby completing the adsorption function of the special plate material, improving the accuracy of the laser engraving plate material, and reducing the error.
[0014] Specifically, the preset angle θ satisfies: 0°<θ≤7.5°; in this way, a fan-shaped area is formed near the clamping and fixing area of the positioning member, and when multiple magnetic members are arranged on the circumferential surface of the cylinder, it is only necessary to install them in the circumferential area outside the preset angle θ on the circumferential surface of the cylinder, and there is no need to arrange magnetic members in the circumferential area within the preset angle θ on the circumferential surface of the cylinder. In other words, multiple magnetic members are arranged outside a fan-shaped area formed near the clamping and fixing area of the positioning member, and there is no need to install magnetic members within the fan-shaped area, thereby reducing the number of magnetic members installed or reducing the proportion of magnetic members distributed in the cylinder.
[0015] In some technical solutions, optionally, the platemaking device also includes: a guide rail, which is arranged on the installation platform and arranged side by side with the cylinder; and a light carving component, which is arranged on the guide rail and can move along the guide rail.
[0016] In this technical solution, the plate-making device further includes a guide rail and a light carving component. The guide rail is installed on the installation platform, and the installation direction of the guide rail is arranged side by side with the cylinder, that is, the installation direction of the guide rail is arranged parallel to the axial direction of the cylinder. The light carving component is arranged on the guide rail, and the light carving component can move along the guide rail. By moving the light carving component on the guide rail, the plate on the cylinder can be moved and carved, thereby improving the speed and accuracy of laser engraving the plate and reducing the error.
[0017] In some technical solutions, optionally, the platemaking device also includes: a second driving component, which is arranged on the guide rail, and the second driving component is connected to the light carving component and is used to drive the light carving component to move on the guide rail.
[0018] In this technical solution, the plate-making device further includes a second driving assembly, wherein the second driving assembly is arranged on the guide rail and connected to the optical engraving assembly, and is used to drive the optical engraving assembly to move on the guide rail.
[0019] In some technical solutions, optionally, the light carving assembly includes: a laser platform, which is arranged on the second driving assembly; a laser box assembly, which is arranged on the laser platform; a scanning lens assembly, which is arranged on the laser platform and is located between the laser box assembly and the cylinder; the laser box assembly can emit laser, and the laser is focused by the scanning lens assembly and then irradiated on the cylinder.
[0020] In this technical solution, the optical engraving assembly includes a laser platform, a laser box assembly and a scanning lens assembly. The laser platform is arranged on the second driving assembly to carry the laser box assembly and the scanning lens assembly. The laser box assembly and the scanning lens assembly are both arranged on the laser platform, and the scanning lens assembly is arranged between the laser box assembly and the cylinder. In this way, the laser box assembly can emit laser, and the laser will be focused by the scanning lens assembly and irradiated on the cylinder. When the cylinder absorbs the wound plate, the laser engraving of the plate is completed.
[0021] In some technical solutions, optionally, the plate making device also includes: an air pump filter assembly, which is arranged at the bottom of the frame and is used to absorb the smoke and dust generated during the engraving process.
[0022] In this technical solution, the plate-making device also includes an air pump filter assembly, which is arranged on the frame, specifically at the bottom of the frame, and is used to absorb smoke and dust generated during the engraving process. The reduction of smoke and dust helps to improve the clarity and accuracy of the engraving, thereby improving the plate-making quality of the plate material.
[0023] In some technical schemes, optionally, the air pump filter assembly includes: an air pump; an exhaust pipe, one end of the exhaust pipe is connected to the air pump, and the other end of the exhaust pipe is connected to the exhaust port of the cylinder, so that air can be exhausted through the air pump to recover the smoke generated during the engraving process.
[0024] In this technical solution, the air pump filter assembly includes an air pump and an air extraction pipeline. One end of the air extraction pipeline is connected to the air pump, and the other end of the air extraction pipeline is connected to the air extraction port of the cylinder, so that the air pump is used to extract air and recover the smoke and dust generated during the engraving process, thereby achieving effective recovery of the smoke and dust generated during the plate engraving process, improving the clarity and accuracy of the engraving, and thus improving the plate making quality of the plate.
[0025] In some technical solutions, optionally, the first driving component includes: a first motor, which is arranged on the mounting platform; a reducer, which is arranged on the mounting platform, and the input end of the reducer is connected to the output end of the first motor, and the output end of the reducer is connected to the rotating shaft.
[0026] In this technical solution, the first driving assembly includes a first motor and a reducer, wherein the first motor and the reducer are both mounted on a mounting platform, the input end of the reducer is connected to the output end of the first motor, and the output end of the reducer is connected to the rotating shaft, thereby realizing stable and efficient driving of the roller assembly.
[0027] In some technical solutions, optionally, the second driving component includes: a second motor, the second motor is arranged on the guide rail, the second motor is connected to the light carving component through the laser platform, and is used to drive the light carving component to move on the guide rail; wherein the second motor is a linear motor.
[0028] In this technical solution, the second driving assembly includes a second motor. The second motor is arranged on the guide rail, and the second motor is connected to the optical carving assembly through the laser platform, and is used to drive the optical carving assembly to move on the guide rail. The second motor is a linear motor, which, as a driving source, provides fast and smooth movement, ensuring precise position control of the optical carving assembly on the guide rail.
[0029] In some technical solutions, optionally, the magnetic component includes a plurality of magnetic steel bars, and the plurality of magnetic steel bars are spaced apart along the circumferential direction and / or the longitudinal direction of the cylinder.
[0030] In this technical solution, the magnetic part includes a plurality of magnetic steel bars, which are arranged at intervals along the circumference and / or length direction of the cylinder. The arrangement of the plurality of magnetic steel bars ensures sufficient adsorption force on the circumference of the cylinder, thereby avoiding movement and deformation of the plate during the engraving process.
[0031] Additional aspects and advantages of the present application will become apparent in the following description or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0033] Figure 1 It is one of the structural schematic diagrams of the plate-making device provided in the embodiment of the present application;
[0034] Figure 2 This is the second structural schematic diagram of the plate-making device provided in the embodiment of the present application;
[0035] Figure 3 It is a schematic diagram of the unfolded structure of the cylinder surface in the plate-making device provided in the embodiment of the present application;
[0036] Figure 4 It is a schematic diagram of the structure of the carrying platform in the plate-making device provided in the embodiment of the present application;
[0037] Figure 5 It is a schematic diagram of the cross-sectional structure of the cylinder in the plate-making device provided in an embodiment of the present application.
[0038] in, Figures 1 to 5 The corresponding relationship between the reference numerals and component names in the figure is:
[0039] 100 plate making device, 110 frame, 112 mounting platform, 120 bearing seat, 130 roller assembly, 132 cylinder, 134 rotating shaft, 136 positioning member, 138 magnetic member, 140 first driving assembly, 142 first motor, 144 reducer, 150 bearing platform, 160 guide rail, 170 photoengraving assembly, 172 laser platform, 174 laser box assembly, 176 scanning lens assembly, 180 second driving assembly, 182 second motor, 190 air pump filter assembly, 192 air pump, 194 exhaust pipeline, 196 exhaust port, 200 magnetic steel rod. DETAILED DESCRIPTION
[0040] In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0041] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.
[0042] Refer to the following Figures 1 to 5 To describe the platemaking device 100 provided according to some embodiments of the present application.
[0043] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, an embodiment of the present application provides a plate-making device 100, which is used for engraving plate materials, and the plate-making device 100 includes: a frame 110; a carrying platform 150, which is arranged on the frame 110 and is used to carry the plate material; a roller assembly 130, which is arranged on the frame 110; a first driving assembly 140, which is connected to the roller assembly 130 and is used to drive the roller assembly 130 to rotate on the frame 110; the roller assembly 130 includes a cylinder 132, a positioning member 136 and a plurality of magnetic members 138, and the plurality of magnetic members 138 are arranged on the cylinder 132; the positioning member 136 is arranged on the circumferential surface of the cylinder 132, along the axial direction of the cylinder 132, as shown in FIG. Figure 4As shown, N is indicated as the axial direction of the cylinder 132. It can also be understood that N can also be the length direction of the cylinder 132. The positioning member 136 extends from one end of the cylinder 132 to the other end of the cylinder 132; wherein, the plate material can be laid on the supporting platform 150, and one end of the plate material is clamped on the positioning member 136, so that as the roller assembly 130 rotates, the plate material is adsorbed and wound on the cylinder 132 by the magnetic member 138, and the positioning member 136 is intercepted along the radial direction of the roller assembly 130. The line between the positioning member 136 and the axis of the roller assembly 130 is L, and with the axis of the roller assembly 130 as the center of the circle O, the line L is deflected by a preset angle θ toward the side away from the positioning member 136; multiple magnetic members 138 are distributed on the circumferential surface area of the cylinder 132 outside the preset angle θ.
[0044] Specifically, Figure 2 and Figure 4 As shown, the plate-making device 100 includes a frame 110, a carrying platform 150, a roller assembly 130 and a first driving assembly 140. The frame 110 is provided with a carrying platform 150, which is used to carry the plate material, the roller assembly 130 is installed on the frame 110, and the first driving assembly 140 is connected to the roller assembly 130, so that the roller assembly 130 can be driven to rotate on the frame 110 under the drive of the first driving assembly 140. The plate material is adsorbed and wound by the rotation of the roller assembly 130, thereby completing the adsorption function of the special plate material, improving the accuracy of the laser engraving plate material, and reducing the error.
[0045] Specifically, Figure 2 As shown, the roller assembly 130 includes a cylinder 132, a positioning member 136 and a plurality of magnetic members 138. There are a plurality of magnetic members 138, and the plurality of magnetic members 138 are arranged on the cylinder 132, so that the cylinder 132 is a magnetic cylinder, and the cylinder 132 can adsorb and wrap the plate material during the rotation process. The positioning member 136 is arranged on the circumference of the cylinder 132, and along the axis direction of the cylinder 132, the positioning member 136 extends from one end of the cylinder 132 to the other end of the cylinder 132, that is, the setting direction of the positioning member 136 is parallel to the axis of the cylinder 132, and the positioning member 136 is arranged horizontally on the circumference of the cylinder 132.
[0046] Specifically, the positioning member 136 plays a role in fixing and positioning the plate in the plate-making device 100. By fixing one end of the plate on the cylinder 132, when the cylinder 132 rotates, the plate can be adsorbed and attached to the cylinder 132 as the cylinder 132 rotates, so as to achieve adsorption and winding of the plate, thereby completing the adsorption function of the special plate, improving the accuracy of the laser engraved plate, and reducing the error. It can be understood that the bearing platform 150 is a platform for placing the plate, that is, the plate can be laid on the bearing platform 150, and one end of the plate is clamped on the positioning member 136. In this way, as the roller assembly 130 rotates, the plate will be adsorbed and wound on the cylinder 132 by the magnetic member 138, thereby completing the engraving of the plate, completing the adsorption function of the special plate, improving the accuracy of the laser engraved plate, and reducing the error.
[0047] More specifically, the plate material currently in use is a steel base plate, which is heavy. The original air groove of the roller assembly 130 cannot adsorb the plate material on the surface of the cylinder 132. By installing a magnetic part 138 on the cylinder 132, the magnetic part 138 can firmly adsorb the plate material on the steel base plate, so that the flexible plate material on the steel base plate is snugly wrapped on the surface of the roller, and the cylinder 132 can adsorb and wrap the plate material during rotation.
[0048] Among them, Figure 5 As shown, the positioning member 136 is cut along the radial direction of the roller assembly 130, Figure 5 P in the figure indicates the radial direction of the roller assembly 130, the line between the positioning member 136 and the axis of the roller assembly 130 is L, and the axis of the roller assembly 130 is taken as the center of the circle O, and the line L is deflected by a preset angle θ toward the side away from the positioning member 136; specifically, the preset angle θ satisfies: 0°<θ≤7.5°; in this way, when the plurality of magnetic members 138 are arranged on the circumferential surface of the cylinder body 132, as Figure 5 As shown in the middle dotted area M, it is sufficient to install the magnetic parts 138 distributed on the circumferential area outside the preset angle θ on the circumferential surface of the cylinder 132, and there is no need to set the magnetic parts 138 on the circumferential area within the preset angle θ on the circumferential surface of the cylinder 132, so as to reduce the number of magnetic parts 138 installed or reduce the proportion of magnetic parts 138 distributed on the cylinder 132.
[0049] Specifically, since the positioning member 136 has a function of fixing and positioning the end of the plate material, the end of the plate material can be fitted and fixed on the cylinder 132, so that the plate material in the area around the positioning member 136 can be stably wound on the cylinder 132, and therefore, there is no need to set a magnetic member 138 on the circumferential surface of the cylinder 132 in the area around the positioning member 136 to absorb the plate material. Through calculation and experiment, it is found that in a cut-away view of the positioning member 136 taken along the radial direction of the drum assembly 130, when the center of the positioning member 136 is connected to the axis of the cylinder 132 and deflected to one side of the positioning member 136 within a range of 0° to 7.5°, there is no need to set a magnetic member 138. It can be understood that in the cut-away view of the positioning member 136 taken along the radial direction of the roller assembly 130, the axial line connecting the positioning member 136 and the cylinder 132 is centered, and the maximum deflection angle is 7.5° to one side. The circumference of the cylinder 132 within the range of this deflection angle does not need to be provided with magnetic members 138. This area includes the length direction and width direction areas of the circumference of the cylinder 132, because the circumference area within the preset angle θ on the circumference of the cylinder 132 can be clamped and fixed by the positioning member 136 to achieve adsorption and winding of the plate. This setting method can reduce the number of magnetic members 138, thereby achieving the purpose of reducing the number of magnetic members 138 installed and reducing production costs.
[0050] Alternatively, for a given platemaking device 100, the ratio of the area of a region within a preset range near the clamping and fixing area of the positioning member 136 to the area of a region outside the preset range near the clamping and fixing area of the positioning member 136 is set as a preset threshold, and the size of the preset threshold is calculated to determine the number of magnetic members 138 to be installed or the proportion of magnetic members 138 distributed in the cylinder, thereby reducing the number of magnetic members 138 to be installed or reducing the proportion of magnetic members 138 distributed in the cylinder 132.
[0051] like Figure 5 As shown, the magnetic member 138 is arranged outside the clamping and fixing area of the positioning member 136, that is, on the peripheral area of the cylinder 132 outside the preset angle θ, as shown in FIG. Figure 5 As shown in the dotted area M, a magnetic member 138 is installed. By this arrangement, the number of magnetic members 138 installed in the circumferential area within the preset angle θ on the circumferential surface of the cylinder 132 is reduced, thereby reducing the number of magnetic members 138 installed or reducing the proportion of magnetic members 138 distributed on the cylinder 132, thereby reducing production costs. In the related art, the magnetic roller of a large-scale platemaking machine for flexible plates needs to be installed with magnetic members on the entire circumferential surface of the roller in order to adsorb the wound plate, which results in a large installation area of the magnetic members on the circumferential surface of the roller, a large number of installations, and an increase in costs.
[0052] In a specific application, the plate structure is that the base plate is a steel plate, a resin layer is attached to the steel plate, and a coating layer is arranged on the resin layer, that is, the plate structure is a plate synthesized by a three-layer structure, and since the magnetic member 138 can magnetically attract the steel plate, the magnetic cylinder 132 can absorb the plate and wind it on the cylinder 132. Before the plate making device 100 works, one end of the plate is clamped and fixed by the positioning member 136, and the positioning member 136 plays a role of fixing and positioning in this process, so that one end of the plate is fixed on the cylinder 132, so that when the cylinder 132 rotates, the plate can be adsorbed and attached to the cylinder 132 as the cylinder 132 rotates, so as to achieve adsorption and winding of the plate.
[0053] In a specific application, the positioning member 136 can be specifically set as a plate clamping assembly, which can be understood as a fixed clamping assembly to achieve clamping and fixing of the plate. It is precisely because the positioning member 136 has the function of clamping and fixing the plate that the magnetic member 138 is set outside the clamping and fixing area of the positioning member 136, that is, on the peripheral area of the cylinder 132 outside the preset angle θ, such as Figure 5 As shown in the dotted area M, the magnetic component 138 is installed. This arrangement can reduce the number of magnetic components 138 to be installed, thereby reducing the number of magnetic components 138 to be installed and reducing production costs.
[0054] In a specific application, the carrying platform 150 can be specifically configured as a carrying platform 150 of a stainless steel patterned plate.
[0055] In some embodiments, optionally, Figure 1 , Figure 2 and Figure 4 As shown, the platemaking device 100 also includes: a mounting platform 112, which is arranged on the frame 110, a bearing seat 120, which is arranged on the mounting platform 112, and a roller assembly 130 is arranged on the bearing seat 120; the roller assembly 130 also includes a rotating shaft 134, the rotating shaft 134 is passed through the cylinder 132, and the rotating shaft 134 is connected to the first driving assembly 140 to drive the cylinder 132 to rotate under the drive of the first driving assembly 140; wherein, the preset angle θ satisfies: 0°<θ≤7.5°.
[0056] Specifically, Figure 2As shown, the plate-making device 100 further includes a mounting platform 112 and a bearing seat 120. The mounting platform 112 is arranged on the frame 110; the bearing seat 120 and the first driving assembly 140 are arranged on the mounting platform 112, the roller assembly 130 is mounted on the bearing seat 120, and the first driving assembly 140 is connected to the roller assembly 130, so that the roller assembly 130 can be driven to rotate on the bearing seat 120 under the drive of the first driving assembly 140. The plate material is adsorbed and wound by the rotation of the roller assembly 130, thereby completing the adsorption function of the special plate material, improving the accuracy of the laser engraving plate material, and reducing the error.
[0057] Specifically, the preset angle θ satisfies: 0°<θ≤7.5°; in this way, a fan-shaped area is formed near the clamping and fixing area of the positioning member 136, and when multiple magnetic members 138 are set on the circumference of the cylinder 132, it is only necessary to install them in the circumferential area outside the preset angle θ on the circumference of the cylinder 132, and there is no need to set the magnetic members 138 on the circumferential area within the preset angle θ on the circumference of the cylinder 132. In other words, in addition to forming a fan-shaped area near the clamping and fixing area of the positioning member 136, multiple magnetic members 138 are set, and there is no need to install the magnetic members 138 within the fan-shaped area, so as to reduce the number of magnetic members 138 installed or reduce the proportion of magnetic members 138 distributed in the cylinder.
[0058] In a specific application, the mounting platform 112 can be specifically set as a marble platform, and the bearing seat 120 and the first driving assembly 140 are fixed on the marble platform by screws. The frame 110 can be specifically set as a cast steel frame 110, or a frame 110 made of other materials, which are not listed here.
[0059] In some embodiments, optionally, Figure 2 As shown, the platemaking device 100 also includes: a guide rail 160, which is disposed on the mounting platform 112 and arranged side by side with the cylinder 132; a light carving component 170, which is disposed on the guide rail 160 and can move along the guide rail 160.
[0060] Specifically, the plate-making device 100 further includes a guide rail 160 and a light engraving assembly 170. The guide rail 160 is mounted on the mounting platform 112, and the mounting direction of the guide rail 160 is arranged side by side with the cylinder 132, that is, the mounting direction of the guide rail 160 is arranged parallel to the axial direction of the cylinder 132. The light engraving assembly 170 is arranged on the guide rail 160, and the light engraving assembly 170 can move along the guide rail 160. By moving the light engraving assembly 170 on the guide rail 160, the plate material on the cylinder 132 can be moved and engraved, thereby improving the speed and accuracy of laser engraving the plate material and reducing the error.
[0061] Specifically, by setting the extension direction of the guide rail 160 to be parallel to the axial direction of the cylinder 132, when the light carving component 170 moves on the guide rail 160, it can complete three-dimensional carving with the rotation of the cylinder 132 and the lateral movement of the light carving component 170, thereby improving the carving efficiency and the carving quality and accuracy.
[0062] In some embodiments, optionally, Figure 2 As shown, the platemaking device 100 also includes: a second driving component 180, which is arranged on the guide rail 160, and the second driving component 180 is connected to the light carving component 170, and is used to drive the light carving component 170 to move on the guide rail 160.
[0063] Specifically, the plate-making device 100 further includes a second driving assembly 180 , which is disposed on the guide rail 160 and connected to the optical engraving assembly 170 to drive the optical engraving assembly 170 to move on the guide rail 160 .
[0064] Specifically, by installing the second driving component 180 on the guide rail 160, and connecting the second driving component 180 to the light carving component 170, the second driving component 180 can drive the light carving component 170 to reciprocate on the guide rail 160, so as to realize mobile engraving of the plate on the cylinder 132. With the rotation of the cylinder 132, the lateral movement of the light carving component 170 is coordinated to complete the three-dimensional engraving, thereby improving the engraving efficiency while improving the engraving quality and accuracy.
[0065] In some embodiments, optionally, Figure 2 As shown, the light carving assembly 170 includes: a laser platform 172, which is arranged on the second driving assembly 180; a laser box assembly 174, which is arranged on the laser platform 172; a scanning lens assembly 176, which is arranged on the laser platform 172 and is located between the laser box assembly 174 and the cylinder 132; the laser box assembly 174 can emit laser, and the laser is focused by the scanning lens assembly 176 and then irradiated on the cylinder 132.
[0066] Specifically, the optical engraving assembly 170 includes a laser platform 172, a laser box assembly 174 and a scanning lens assembly 176. The laser platform 172 is arranged on the second driving assembly 180, and is used to carry the laser box assembly 174 and the scanning lens assembly 176. The laser box assembly 174 and the scanning lens assembly 176 are both arranged on the laser platform 172, and the scanning lens assembly 176 is arranged between the laser box assembly 174 and the cylinder 132, so that the laser box assembly 174 can emit laser, and the laser will be focused by the scanning lens assembly 176 and irradiated on the cylinder 132, and the cylinder 132 will absorb the wound plate material, and the laser engraving of the plate material will be completed.
[0067] Specifically, a laser is arranged inside the laser box assembly 174, and the laser can emit laser light. After the magnification is changed by the scanning lens assembly 176, the energy emitted by the laser is focused onto the surface of the plate. At this time, high temperature is generated on the surface of the plate, and the high temperature causes the black organic matter on the surface of the plate to burn and harden the surface, forming the pattern required for the computer output. This process is called "engraving".
[0068] In a specific application, the laser platform 172 can be specifically configured as a cast steel support platform, which has a higher precision and can improve the precision of the laser engraving plate and reduce the error.
[0069] In some embodiments, optionally, Figure 2 As shown, the plate-making device 100 further includes: an air pump filter assembly 190, which is disposed at the bottom of the frame 110 and is used to absorb smoke and dust generated during the engraving process.
[0070] Specifically, the plate-making device 100 further includes an air pump filter assembly 190. The air pump filter assembly 190 is disposed on the frame 110, specifically at the bottom of the frame 110, and is used to absorb smoke and dust generated during the engraving process. Reduction of smoke and dust helps to improve the clarity and accuracy of the engraving, thereby improving the plate-making quality of the plate material.
[0071] Specifically, a laser is arranged inside the laser box assembly 174, and the laser can emit laser light. After the magnification is changed by the scanning lens assembly 176, the energy emitted by the laser is focused on the surface of the plate. At this time, the surface of the plate generates high temperature, and the high temperature causes the black organic matter on the surface of the plate to burn and harden the surface, forming the pattern required for the computer end output. This process is called "engraving". The harmful gas generated after the combustion is filtered by the air pump filter assembly 190 to achieve harmless production. The air pump filter assembly 190 effectively reduces environmental pollution by absorbing the smoke generated by the cylinder 132 during the engraving process, and also improves the health and safety of the operator. By absorbing the smoke in time, the smoke can be prevented from accumulating inside the frame 110 or on the cylinder 132, thereby avoiding the normal operation of the plate making device 100 due to smoke blockage. In addition, timely cleaning of the smoke can reduce the wear on the equipment, thereby extending the service life of the plate making device 100. Moreover, the design of the air pump filter assembly 190 makes cleaning and maintenance simple and convenient, saving the time and energy of the operator.
[0072] In some embodiments, optionally, Figure 2 As shown, the air pump filter assembly 190 includes: an air pump 192; an exhaust pipe 194, one end of the exhaust pipe 194 is connected to the air pump 192, and the other end of the exhaust pipe 194 is connected to the exhaust port 196 of the cylinder 132, so that air can be exhausted through the air pump 192 to recover the smoke generated during the engraving process.
[0073] Specifically, the air pump filter assembly 190 includes an air pump 192 and an air extraction pipeline 194. One end of the air extraction pipeline 194 is connected to the air pump 192, and the other end of the air extraction pipeline 194 is connected to the air extraction port 196 of the cylinder 132, so that the air pump 192 is used to extract air and recover the smoke and dust generated during the engraving process, thereby achieving effective recovery of the smoke and dust generated during the engraving process of the plate material, improving the clarity and accuracy of the engraving, and thus improving the plate making quality of the plate material.
[0074] Specifically, the air pump filter assembly 190 realizes the effective recovery of smoke generated during the plate engraving process through the design of the air pump 192 and the air extraction pipeline 194. Through the air extraction function of the air pump 192, the smoke is sucked away from the cylinder 132 through the air extraction pipeline 194, ensuring the timely removal of the smoke. The environmental protection performance of the plate making device 100 is improved, environmental pollution is reduced, and the health of the operator is also protected. In addition, the frequency and difficulty of equipment maintenance are reduced, the service life of the plate making device 100 is extended, and the efficiency and quality of the plate making process are improved.
[0075] In some embodiments, optionally, Figure 2 and Figure 4 As shown, the first driving component 140 includes: a first motor 142, which is disposed on the mounting platform 112; a reducer 144, which is disposed on the mounting platform 112, and the input end of the reducer 144 is connected to the output end of the first motor 142, and the output end of the reducer 144 is connected to the rotating shaft 134.
[0076] Specifically, the first driving assembly 140 includes a first motor 142 and a reducer 144. The first motor 142 and the reducer 144 are both mounted on the mounting platform 112, the input end of the reducer 144 is connected to the output end of the first motor 142, and the output end of the reducer 144 is connected to the rotating shaft 134, thereby achieving stable and efficient driving of the drum assembly 130.
[0077] Specifically, the first drive assembly 140 realizes stable and efficient driving of the roller assembly 130 through the design of the first motor 142 and the reducer 144. The first motor 142, as a driving source, provides the necessary power, while the reducer 144 reduces the rotation speed and increases the torque, thereby ensuring the smooth rotation of the shaft 134. This design has a compact structure, improves the overall efficiency of the platemaking device 100, and also reduces the maintenance cost and failure rate of the equipment. In addition, the use of the reducer 144 also extends the service life of the first motor 142 and the shaft 134, thereby reducing the production cost. During the engraving process, the stable drive ensures the accurate engraving of the plate material and improves the platemaking quality.
[0078] In a specific application, the first motor 142 can be specifically configured as a servo motor, which is more efficient and more precise in driving.
[0079] In some embodiments, optionally, Figure 2 As shown, the second driving component 180 includes: a second motor 182, the second motor 182 is arranged on the guide rail 160, the second motor 182 is connected to the light carving component 170 through the laser platform 172, and is used to drive the light carving component 170 to move on the guide rail 160; wherein the second motor 182 is a linear motor.
[0080] Specifically, the second driving assembly 180 includes a second motor 182. The second motor 182 is disposed on the guide rail 160, and the second motor 182 is connected to the optical carving assembly 170 through the laser platform 172, and is used to drive the optical carving assembly 170 to move on the guide rail 160. The second motor 182 is a linear motor, which, as a driving source, provides fast and smooth movement, ensuring precise position control of the optical carving assembly 170 on the guide rail 160.
[0081] Specifically, the second drive assembly 180 realizes efficient and precise movement of the photoengraving assembly 170 through the combination of the linear motor and the laser platform 172. The linear motor, as a driving source, provides fast and smooth movement, ensuring the precise position control of the photoengraving assembly 170 on the guide rail 160. The efficiency and accuracy of the photoengraving process are improved, the error is reduced, and the platemaking quality of the plate is improved. At the same time, the use of the linear motor also reduces the influence of the traditional mechanical transmission structure on the stability of the laser platform 172, further improving the reliability of the photoengraving process. In addition, the design also simplifies the structure of the platemaking device 100, reduces the manufacturing cost and maintenance cost, and improves the overall performance and stability of the equipment.
[0082] In some embodiments, optionally, Figure 3 As shown, the magnetic member 138 includes a plurality of magnetic steel bars 200 , and the plurality of magnetic steel bars 200 are spaced apart along the circumferential direction and / or the longitudinal direction of the cylinder 132 .
[0083] Specifically, the magnetic member 138 includes a plurality of magnetic steel rods 200, and the plurality of magnetic steel rods 200 are arranged at intervals along the circumference and / or length direction of the cylinder 132. The arrangement of the plurality of magnetic steel rods 200 ensures sufficient adsorption force on the peripheral surface of the cylinder 132, thereby avoiding movement and deformation of the plate during the engraving process.
[0084] Specifically, the magnetic member 138 includes a plurality of magnetic steel bars 200 spaced apart along the circumference and / or length direction of the cylinder 132. This design realizes uniform adsorption and fixation of the plate. The arrangement of the plurality of magnetic steel bars 200 ensures that there is sufficient adsorption force on the circumference of the cylinder 132, thereby avoiding movement and deformation of the plate during the engraving process. At the same time, the spacing of the magnetic steel bars 200 makes the adsorption more uniform, thereby improving the positioning accuracy of the plate and the plate-making quality. In addition, the design also avoids the situation where a single magnetic steel is too large, reduces the magnetic steel cost and maintenance cost, and improves the economy of the plate-making device 100. At the same time, the uniform adsorption force and positioning accuracy also improve the stability and reliability of the plate-making process and reduce the failure rate.
[0085] In the description of this application, the term "plurality" refers to two or more than two. Unless otherwise clearly defined, the terms "upper" and "lower" indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on this application. The terms "connection", "installation", "fixed", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0086] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0087] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A plate-making device, characterized in that: The plate-making device is used for engraving plate materials, and the plate-making device comprises: frame; A carrying platform, arranged on the frame, for carrying the plate material; A roller assembly is arranged on the frame; A first driving assembly, connected to the roller assembly, and used to drive the roller assembly to rotate on the frame; The drum assembly comprises a cylinder, a positioning member and a plurality of magnetic members, wherein the plurality of magnetic members are arranged on the cylinder, the positioning member is arranged on the peripheral surface of the cylinder, and along the axis direction of the cylinder, the positioning member extends from one end of the cylinder to the other end of the cylinder; In which, the plate material can be laid on the supporting platform, and one end of the plate material is clamped on the positioning piece, so that as the roller assembly rotates, the plate material is adsorbed and wrapped around the cylinder body by the magnetic piece, and the positioning piece is intercepted along the radial direction of the roller assembly. The line between the positioning piece and the axis of the roller assembly is L, and the axis of the roller assembly is taken as the center of the circle O. The line L is deflected by a preset angle θ toward a side away from the positioning piece, and multiple magnetic pieces are distributed on the circumferential area outside the preset angle θ on the circumferential surface of the cylinder body.
2. The plate-making device according to claim 1, characterized in that: Also includes: An installation platform is arranged on the frame; A bearing seat is arranged on the mounting platform, and the roller assembly is arranged on the bearing seat; The drum assembly further includes a rotating shaft, which is passed through the drum body and connected to the first driving assembly to drive the drum body to rotate under the drive of the first driving assembly; Wherein, the preset angle θ satisfies: 0°<θ≤7.5°.
3. The plate-making device according to claim 2, characterized in that: Also includes: A guide rail is arranged on the mounting platform and arranged side by side with the cylinder; The light carving component is arranged on the guide rail, and the light carving component can move along the guide rail.
4. The plate-making device according to claim 3, characterized in that: Also includes: The second driving component is arranged on the guide rail, and the second driving component is connected to the light carving component, and is used for driving the light carving component to move on the guide rail.
5. The plate-making device according to claim 4, characterized in that: The light carving component comprises: A laser platform, disposed on the second driving assembly; A laser box assembly, arranged on the laser platform; A scanning lens assembly is provided on the laser platform and is located between the laser box assembly and the cylinder; The laser box assembly can emit laser, and the laser is focused by the scanning lens assembly and then irradiated onto the cylinder.
6. The plate-making device according to claim 1, characterized in that: Also includes: The air pump filter assembly is arranged at the bottom of the frame and is used to absorb the smoke and dust generated during the engraving process.
7. The plate-making device according to claim 6, characterized in that: The air pump filter assembly comprises: air pump; An exhaust pipeline, one end of which is connected to the air pump, and the other end of which is communicated with the exhaust port of the cylinder, so that air can be exhausted through the air pump to recover the smoke and dust generated during the engraving process.
8. The plate-making device according to claim 2, characterized in that: The first driving assembly comprises: a first motor, the first motor being disposed on the mounting platform; A reducer is arranged on the mounting platform, the input end of the reducer is connected to the output end of the first motor, and the output end of the reducer is connected to the rotating shaft.
9. The plate-making device according to claim 5, characterized in that: The second driving assembly comprises: a second motor, which is disposed on the guide rail and connected to the optical engraving assembly through the laser platform, and is used to drive the optical engraving assembly to move on the guide rail; Wherein, the second motor is a linear motor.
10. The plate-making device according to any one of claims 1 to 9, characterized in that: The magnetic component includes a plurality of magnetic steel bars, and the plurality of magnetic steel bars are arranged at intervals along the circumferential direction and / or the longitudinal direction of the cylinder.