Temperature control all-in-one machine for new energy vehicle

By designing an external backpack temperature control integrated machine for new energy vehicles, the problems of overweight, upward shift of center of gravity and insufficient refrigeration performance caused by the design of electric tricycle air conditioning units are solved, and efficient refrigeration effect is achieved without affecting the body structure and safety.

CN222756384UActive Publication Date: 2025-04-15JIANGSU TIANTONG INTELLIGENT CONTROL NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421720852.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-15
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The air conditioning unit design of existing electric tricycles has problems such as excessive weight, upward shift of the center of gravity, and the vehicle speed limit and safety hazards, and the limited rear cabin space has affected the refrigeration performance.

Method used

A temperature control integrated machine for new energy vehicles is designed, which can fix the compressor, evaporator assembly and condenser through a bracket, and is installed through the rear bracket of the vehicle body to realize an external backpack-type temperature control unit to meet the refrigeration needs without affecting the body structure strength or the legal field of view of the rear lights.

Benefits of technology

It provides effective refrigeration effect without affecting the body structure and safety, and solves the problems of vehicle speed limitation and insufficient refrigeration performance caused by the design of air conditioning units in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy vehicle temperature control all-in-one machine which comprises a support, the top of the support is fixedly connected with a compressor, the top of the support is fixedly connected with an evaporator assembly, the outer wall of the evaporator assembly is fixedly communicated with two air channels, the outer wall of the evaporator assembly is fixedly sleeved with an evaporator assembly baffle, and the outer wall of the evaporator assembly is fixedly provided with an air inlet and an air outlet. A plurality of pipelines fixedly communicate with the outer wall of the compressor, and expansion valves fixedly communicate with the outer walls of the pipelines. The support designed at the bottom of the unit is used for fixing main parts such as a compressor, an evaporation box and a condenser in the unit on one hand, holes are formed in the bottom of the support, the support is fixed to the support at the tail of a vehicle body on the other hand, and integrated installation of the whole temperature control unit is completed; by designing the externally-hung knapsack type temperature control unit, the refrigeration requirement is met, meanwhile, the structural strength of a vehicle body is hardly influenced, and meanwhile, the law and regulation view of a tail lamp is not influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobiles, and in particular to an integrated temperature control machine for new energy vehicles. Background Art

[0002] An electric tricycle is a three-wheeled transport vehicle that uses a battery as power and an electric motor as a drive. It is mainly used to pull goods or people. Depending on the purpose, three-wheeled electric vehicles can be divided into various models such as household type, freight type, factory type, etc. The electric tricycle uses a tubular large-capacity, left and right lining, deep discharge, and traction battery, which can meet the requirements of long-term continuous discharge. The battery can be used normally for two years without reducing its capacity. The motor uses a DC series-excited traction brushed or brushless motor, and is equipped with a speed-regulating and force-enhancing device inside. It is not easy to be damaged during normal use, ensuring strong output power. The electric tricycle belongs to the category of motor vehicles, which means that it is driven or towed by a power unit, designed for road travel, and can be used by people or for transporting goods and performing special engineering operations.

[0003] In the prior art, one design method of temperature control unit for three-wheeled vehicle is to place it on the top of the vehicle. The problem is that the weight of the entire air-conditioning unit is not low, and placing it on the top will shift the center of gravity upward, which will limit the vehicle speed and bring some possible safety hazards. The other design method is to place it in the rear cabin of the vehicle. Since the rear cabin space itself is not spacious, the result of adding the air-conditioning unit is that the rear cabin space is too crowded. Secondly, due to space limitations, the selection of components must consider size and volume, which affects the cooling performance. Therefore, we propose a temperature control integrated machine for new energy vehicles to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a temperature control integrated machine for new energy vehicles.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A temperature control integrated machine for new energy vehicles comprises a bracket, a compressor is fixedly connected to the top of the bracket, an evaporator assembly is fixedly connected to the top of the bracket, two air ducts are fixedly connected to the outer wall of the evaporator assembly, an evaporator assembly baffle is fixedly sleeved on the outer wall of the evaporator assembly, a plurality of pipelines are fixedly connected to the outer wall of the compressor, an expansion valve is fixedly connected to the outer wall of the pipeline, a condenser is fixedly connected to the outer wall of the bracket, a wind hood is fixedly connected to the outer wall of the condenser, and an outer wall of the bracket is fixedly sleeved with a shell.

[0007] Preferably, one end of one of the pipelines is fixedly communicated with the outer wall of the evaporator assembly.

[0008] Preferably, one end of the other pipeline is fixedly communicated with the outer wall of the condenser, and the compressor circulates the refrigerant through multiple pipelines, the evaporator, the expansion valve and the condenser.

[0009] Preferably, a fan is fixedly embedded in the outer wall of the wind hood, and the condenser is cooled by arranging the fan.

[0010] Preferably, the outer wall of the baffle of the evaporator assembly is provided with two assembly holes, the inner walls of the two assembly holes are respectively fixedly connected to the outer walls of the two air ducts, and the air inlet is formed by setting up the two air ducts.

[0011] Compared with the prior art, the advantages of the utility model are:

[0012] This solution uses a bracket designed at the bottom of the unit to fix the compressor, evaporator, condenser and other major parts in the unit on the one hand, and on the other hand, a hole is opened at the bottom of the bracket and fixed to the bracket at the rear of the vehicle body to complete the integrated installation of the entire temperature control unit; by designing an external backpack-type temperature control unit, the cooling demand is met, and at the same time, there is almost no effect on the structural strength of the vehicle body, and there is no impact on the regulatory vision of the taillights. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 This is a top-down perspective structural diagram of a temperature control integrated machine for new energy vehicles proposed by the utility model;

[0015] Figure 2 This is a rear-view stereoscopic structural diagram of a temperature control integrated machine for new energy vehicles proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the top view of a temperature control integrated machine for new energy vehicles proposed by the utility model;

[0017] Figure 4 This is a front-view stereoscopic structural diagram of a temperature control integrated machine for new energy vehicles proposed by the utility model;

[0018] Figure 5 This is a schematic diagram of the shell structure of a temperature control integrated machine for new energy vehicles proposed by the utility model.

[0019] In the figure: 1. bracket; 2. compressor; 3. evaporator assembly; 4. air duct; 5. evaporator assembly baffle; 6. pipeline; 7. expansion valve; 8. air hood; 9. fan; 10. condenser; 11. casing. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Depend on Figure 1-Figure 5 As shown, it relates to a temperature control integrated machine for new energy vehicles, including a bracket 1, which is composed of a plurality of square tubes welded together. A compressor 2 is fixedly connected to the top of the bracket 1. The compressor 2 compresses the refrigerant gas through the operation of a motor, so that it inhales low-temperature and low-pressure refrigerant gas from one of the pipelines 6, and then discharges high-temperature and high-pressure refrigerant gas to the other pipeline 6, providing power for the refrigeration cycle. An evaporator assembly 3 is fixedly connected to the top of the bracket 1. Two air ducts 4 are fixedly connected to the outer wall of the evaporator assembly 3. The cold air is transported into the car through the two air ducts 4 through the existing blower. An evaporator assembly baffle 5 is fixedly sleeved on the outer wall of the evaporator assembly 3. The evaporator assembly baffle 5 separates the indoor and outdoor areas.

[0022] The outer wall of the evaporator assembly baffle 5 is provided with two assembly holes, and the inner walls of the two assembly holes are fixedly connected to the outer walls of the two air ducts 4 respectively.

[0023] The outer wall of the compressor 2 is fixed with a plurality of pipelines 6 which are interconnected, and the outer wall of the pipeline 6 is fixed with an expansion valve 7 which is interconnected. The liquid refrigerant then passes through the expansion valve 7 and enters the evaporator assembly 3. Under the action of the expansion valve 7, the pressure of the refrigerant drops suddenly, causing it to expand rapidly and evaporate, thereby absorbing a large amount of heat.

[0024] The outer wall of the bracket 1 is fixedly connected to the condenser 10, and the outer wall of the condenser 10 is fixedly connected to the wind hood 8 through the condenser bracket. The outer wall of the wind hood 8 is fixedly inlaid with a fan 9. One end of one pipeline 6 is fixedly communicated with the outer wall of the evaporator assembly 3, and one end of the other pipeline 6 is fixedly communicated with the outer wall of the condenser 10. The outer wall of the bracket 1 is fixedly sleeved with an outer shell 11, which protects the whole. The whole adopts modular assembly and is easy to assemble.

[0025] Working principle: When in use, the compressor 2 draws the refrigerant from the evaporator assembly 3 through the pipeline 6 and compresses it into a high-pressure and high-temperature gaseous refrigerant. In this process, the temperature and pressure of the refrigerant will rise. Next, the high-temperature and high-pressure gaseous refrigerant enters the condenser 10 through the pipeline 6. The heat in the refrigerant is dissipated to the external environment with the help of the airflow generated when the vehicle is running or the fan 9, so that the refrigerant is cooled and condensed into a liquid state; the liquid refrigerant then enters the evaporator assembly 3 through the expansion valve 7. Under the action of the expansion valve 7, the pressure of the refrigerant drops sharply, causing it to expand and evaporate rapidly, thereby absorbing a large amount of heat. The evaporator assembly 3 absorbs and takes away the heat in the car by exchanging heat with the hot air in the car. At this time, the refrigerant in the evaporator assembly 3 has become a low-temperature and low-pressure gas, and is sucked into the compressor 2 again through the pipeline 6, starting a new round of refrigeration cycle. At the same time, the existing blower in the car works to blow the air cooled by the evaporator into the car through the air duct 4, thereby achieving a cooling effect.

[0026] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A temperature control integrated machine for new energy vehicles, comprising a bracket (1), characterized in that: The top of the bracket (1) is fixedly connected to a compressor (2), the top of the bracket (1) is fixedly connected to an evaporator assembly (3), the outer wall of the evaporator assembly (3) is fixedly provided with two air ducts (4) in communication with each other, the outer wall of the evaporator assembly (3) is fixedly sleeved with an evaporator assembly baffle (5), the outer wall of the compressor (2) is fixedly provided with a plurality of pipelines (6) in communication with each other, the outer walls of the pipelines (6) are fixedly provided with expansion valves (7), the outer wall of the bracket (1) is fixedly connected to a condenser (10), the outer wall of the condenser (10) is fixedly connected to a wind hood (8), and the outer wall of the bracket (1) is fixedly sleeved with an outer shell (11).

2. The temperature control integrated machine for new energy vehicles according to claim 1, characterized in that: One end of one of the pipelines (6) is fixedly connected to the outer wall of the evaporator assembly (3).

3. The temperature control integrated machine for new energy vehicles according to claim 1, characterized in that: One end of the other pipeline (6) is fixedly connected to the outer wall of the condenser (10).

4. The temperature control integrated machine for new energy vehicles according to claim 1, characterized in that: A fan (9) is fixedly embedded on the outer wall of the wind cover (8).

5. The temperature control integrated machine for new energy vehicles according to claim 1, characterized in that: The outer wall of the evaporator assembly baffle (5) is provided with two assembly holes, and the inner walls of the two assembly holes are respectively fixedly connected to the outer walls of the two air ducts (4).