Filling equipment with quantitative discharging structure
By designing a quantitative cutting structure and scraping mechanism in the filling equipment, the problem of difficulty in achieving quantitative cutting and easy blockage of food raw materials in the filling equipment is solved, and the adaptability of the equipment and food processing effect are improved.
Patent Information
- Application Number
- CN202421596087.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When filling food raw materials, it is difficult to achieve quantitative cutting when existing filling equipment fills food raw materials, resulting in reduced adaptability, and food raw materials are prone to stacking and blocking the equipment, affecting the cutting effect and food processing effect.
A filling equipment with a quantitative cutting structure is designed, including a conveying mechanism, a quantitative mechanism, a filling mechanism and a scraping mechanism. Quantitative discharge is achieved by setting a rotating quantitative disk and quantitative hole at the discharge port, combined with the control of the servo motor. At the same time, a scraping mechanism and a spiral deflector are provided to avoid accumulation and blockage of food raw materials.
Effectively control the amount of feeding of filling equipment, improve the quantitative feeding effect, enhance the equipment's adaptability to food processing, and avoid clogging of food raw materials, and improve the feeding and processing effect.
Smart Images
Figure CN222756813U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to filling equipment with a quantitative feeding structure. Background Art
[0002] Food processing refers to the grain milling, feed processing, vegetable oil and sugar processing, slaughtering and meat processing, aquatic product processing, as well as processing activities of vegetables, fruits and nuts, as well as potato, dehydrated vegetable processing and canned vegetable processing, which directly use agricultural, forestry, animal husbandry and fishery products as raw materials. It is a type of agricultural product processing industry in a broad sense. In short, it is the process of putting edible things through certain procedures to make them more delicious or more beneficial.
[0003] During the food processing process, the food raw materials that need to be processed need to be uniformly filled and stored so that they can be transported to the subsequent food processing area for corresponding food processing operations. Filling equipment is usually used to fill the food raw materials.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. When using filling equipment to fill food raw materials, due to the different capacities of the filling containers, it is often necessary to quantitatively control the material discharge amount of the filling equipment, but common filling equipment cannot control the material discharge amount well, thereby affecting the adaptability of the filling equipment to food processing; 2. When the filling equipment is filling food raw materials, the food raw materials are prone to accumulation in the filling barrel, and long-term accumulation is also prone to clogging the filling equipment, resulting in poor material discharge effect of the filling equipment, thereby affecting the effect of food processing. Utility Model Content
[0005] The purpose of the utility model is to provide a filling device with a quantitative feeding structure to solve the problem raised in the above background technology that due to the different container capacities of the filling device, the filling device cannot perform quantitative feeding well during filling, resulting in reduced adaptability of the filling device, and at the same time, the food raw materials in the filling device are prone to accumulation, thereby blocking the filling device, resulting in poor feeding effect of the filling device, and further affecting the effect of food processing. To achieve the above purpose, the utility model provides the following technical solutions: The filling device with a quantitative feeding structure includes a conveying mechanism, a quantitative mechanism is arranged on the top of the conveying mechanism, a filling mechanism is installed above the quantitative mechanism, and a scraping mechanism is installed inside the filling mechanism.
[0006] The conveying mechanism includes a conveying base, one end of the conveying base is installed with a conveying motor, one end of the conveying motor is drivingly connected to a conveying roller, the external transmission of the conveying roller is connected to a conveying belt, a limiting base is installed on the top of the conveying base, the top of the limiting base passes through a limiting screw, one end of the limiting screw is threadedly connected to a limiting nut, the other end of the limiting screw is welded to one side of a limiting plate, and a limiting wheel is installed on the other side of the limiting plate.
[0007] The quantitative mechanism includes a quantitative bracket, a rotating groove is embedded in the interior of the quantitative bracket, a quantitative groove is penetrated at one end of the interior of the rotating groove, a quantitative disk is rotatably connected to the interior of the rotating groove, a quantitative hole is penetrated at one end of the quantitative disk, a driven gear is installed at the top center of the quantitative disk, a driving gear is meshed with the outside of the driven gear, and a quantitative motor is driven and connected to the top of the driving gear.
[0008] The filling mechanism includes a filling bin, a material guide bin is arranged inside the filling bin, a material discharge bin is arranged below the material guide bin, feed ports are arranged at both ends of the top of the filling bin, a filling motor is installed at the top center of the filling bin, a motor shaft is driven and connected below the filling motor, and a guide plate is welded to the bottom of the motor shaft.
[0009] The scraper mechanism includes a linkage shaft, limiting rods are welded on both sides of the linkage shaft, a limiting groove is embedded in one end of the linkage shaft, a return damping spring is installed inside the limit groove, a limiting block is installed at one end of the return damping spring, a scraper plate is welded on the other end of the limit block, and scraper knives are installed on both sides of the scraper plate.
[0010] Further preferably, the conveying roller is connected to the inside of the conveying belt through a transmission to form a rotating connection structure with the conveying base, and the limiting base is installed on both sides of the top of the conveying base, and the limiting nut is threadedly connected to one end of the limiting screw and forms a fitting connection structure with the inner wall of the limiting base.
[0011] Further preferably, the quantitative support is a double-layer structure, and the lower material bin is fitted with the top of the quantitative disk by penetrating the top of the quantitative support, and the radii of the lower material bin, the quantitative hole and the quantitative groove are all the same.
[0012] Further preferably, the guide plate is a spiral structure, and the guide plate is welded to the bottom of the motor shaft to form a fitting connection structure with the inner wall of the lower silo.
[0013] Further preferably, the material guide bin is a conical barrel structure with a smaller bottom radius, and the scraper plate and the inner wall of the material guide bin are in contact with each other, and the limit block is installed on one end of the return damping spring to form a sliding connection structure with the limit groove. At the same time, when one end of the limit groove is in contact with the scraper plate, one end of the limit rod forms a fitting connection structure with the scraper plate.
[0014] Further preferably, the conveying motor, the quantitative motor and the filling motor are all servo motors, and the quantitative motor is installed on the top of the quantitative bracket.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] In the utility model, a rotating quantitative disk is arranged at the discharge port of the filling equipment, and the quantitative holes in the quantitative disk which are the same size as the discharge port are cooperated to quantitatively control the discharge amount of the filling equipment. By controlling the rotation speed of the quantitative disk, the food raw materials in the filling equipment are discharged from the quantitative holes in the quantitative disk, thereby controlling the discharge amount of the filling equipment, improving the quantitative discharge effect of the filling equipment, and further improving the adaptability of the filling equipment to the quantitative discharge of food processing.
[0017] In the utility model, a rotating scraping mechanism is arranged in the filling equipment to scrape the food raw materials accumulated on the inclined guide bin in the filling bin, and cooperate with the spiral guide plate at the bottom to transport the food raw materials, so as to avoid the food raw materials from blocking the feed bin, facilitate the discharge of food raw materials, improve the discharge effect of the filling equipment, and further improve the food processing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the explosion structure of the conveying mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the explosion-enlarged structure of the quantitative mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the enlarged structure of the filling mechanism of the utility model;
[0022] Figure 5 It is a schematic diagram of the exploded and enlarged structure of the scraping mechanism of the utility model.
[0023] In the figure: 1. conveying mechanism; 101. conveying base; 102. conveying motor; 103. conveying roller; 104. conveying belt; 105. limiting base; 106. limiting screw; 107. limiting nut; 108. limiting plate; 109. limiting wheel; 2. quantitative mechanism; 201. quantitative bracket; 202. rotating groove; 203. quantitative groove; 204. quantitative disk; 205. quantitative hole; 206. driven gear; 2 07, driving gear; 208, quantitative motor; 3, filling mechanism; 301, filling bin; 302, guide bin; 303, unloading bin; 304, feed inlet; 305, filling motor; 306, motor shaft; 307, guide plate; 4, scraper mechanism; 401, linkage shaft; 402, limit rod; 403, limit slot; 404, reset damping spring; 405, limit block; 406, scraper plate; 407, scraper knife. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 5 The utility model provides a technical solution: a filling device with a quantitative feeding structure, comprising a conveying mechanism 1, a quantitative mechanism 2 is arranged on the top of the conveying mechanism 1, a filling mechanism 3 is installed above the quantitative mechanism 2, and a scraping mechanism 4 is installed inside the filling mechanism 3.
[0026] The conveying mechanism 1 includes a conveying base 101, a conveying motor 102 is installed at one end of the conveying base 101, one end of the conveying motor 102 is drivingly connected to a conveying roller 103, the external transmission of the conveying roller 103 is connected to a conveying belt 104, a limiting base 105 is installed on the top of the conveying base 101, a limiting screw 106 passes through the top of the limiting base 105, one end of the limiting screw 106 is threadedly connected to a limiting nut 107, the other end of the limiting screw 106 is welded to one side of a limiting plate 108, and a limiting wheel 109 is installed on the other side of the limiting plate 108.
[0027] The quantitative mechanism 2 includes a quantitative bracket 201, a rotating groove 202 is embedded in the interior of the quantitative bracket 201, a quantitative groove 203 is penetrated at one end of the interior of the rotating groove 202, a quantitative disk 204 is rotatably connected to the interior of the rotating groove 202, a quantitative hole 205 is penetrated at one end of the quantitative disk 204, a driven gear 206 is installed at the top center of the quantitative disk 204, a driving gear 207 is meshed with the outside of the driven gear 206, and a quantitative motor 208 is driven and connected to the top of the driving gear 207.
[0028] The filling mechanism 3 includes a filling bin 301, a material guide bin 302 is arranged inside the filling bin 301, a material discharge bin 303 is arranged below the material guide bin 302, feed ports 304 are arranged at both ends of the top of the filling bin 301, a filling motor 305 is installed at the top center of the filling bin 301, a motor shaft 306 is driven and connected below the filling motor 305, and a guide plate 307 is welded to the bottom of the motor shaft 306.
[0029] The scraper mechanism 4 includes a linkage shaft 401, and limiting rods 402 are welded on both sides of the linkage shaft 401. A limiting groove 403 is embedded in one end of the linkage shaft 401, and a return damping spring 404 is installed inside the limiting groove 403. A limiting block 405 is installed at one end of the return damping spring 404, and a scraper plate 406 is welded on the other end of the limiting block 405. Scraper knives 407 are installed on both sides of the scraper plate 406.
[0030] In this embodiment, Figure 1 and Figure 2 As shown, the conveying roller 103 is connected to the inside of the conveying belt 104 through a transmission to form a rotating connection structure with the conveying base 101, and the limiting base 105 is installed on both sides of the top of the conveying base 101, and the limiting nut 107 is threadedly connected to one end of the limiting screw 106 and the inner wall of the limiting base 105 to form a fitting connection structure; the filling container is conveyed by the conveying belt 104, and the position of the filling container is adjusted by cooperating with the distance-adjustable limiting wheels 109 set on both sides to keep the filling container at the center position of the conveying belt 104 to avoid deviation during filling, thereby improving the filling effect of the filling equipment.
[0031] In this embodiment, Figure 1 and Figure 3 As shown, the quantitative bracket 201 is a double-layer structure, and the lower material bin 303 fits with the top of the quantitative disk 204 by penetrating the top of the quantitative bracket 201, and the radius of the lower material bin 303, the quantitative hole 205 and the quantitative groove 203 are all the same; by arranging a rotating quantitative disk 204 at the bottom of the lower material bin 303 to cooperate with the quantitative groove 203 for material discharge, it is convenient to control the rotation speed of the quantitative disk 204 to control the material discharge amount, thereby improving the quantitative material discharge effect of the filling equipment and facilitating the control of the material discharge amount.
[0032] In this embodiment, Figure 1 and Figure 4 As shown, the guide plate 307 is a spiral structure, and the guide plate 307 is welded to the bottom of the motor shaft 306 to form a fitting connection structure with the inner wall of the discharge bin 303; by arranging a rotating spiral guide plate 307 in the discharge bin 303, the internal food raw materials are guided to avoid accumulation of food raw materials in the discharge bin 303 to form blockage, thereby improving the discharge stability of food raw materials in the filling equipment.
[0033] In this embodiment, Figure 4 and Figure 5 As shown, the guide bin 302 is a conical barrel structure with a smaller bottom radius, and the scraper plate 406 fits with the inner wall of the guide bin 302, and the limit block 405 is installed on one end of the return damping spring 404 to form a sliding connection structure with the limit groove 403. At the same time, when one end of the limit groove 403 fits with the scraper plate 406, one end of the limit rod 402 and the scraper plate 406 form a fitting connection structure; by arranging a rotating scraper plate 406 in the guide bin 302 to cooperate with the scraper knives 407 on both sides to scrape the food raw materials remaining on the inner wall to avoid accumulation of food raw materials, and at the same time, a vibration structure is arranged inside the scraper plate 406, which assists in vibration while scraping and vibrates the food raw materials on the inner wall to discharge the materials, and cooperates with the limit rod 402 to limit, so as to avoid damage to the inner wall of the guide bin 302 during scraping, thereby improving the service life of the filling equipment.
[0034] In this embodiment, Figure 1 As shown, the conveying motor 102, the quantitative motor 208 and the filling motor 305 are all servo motors, and the quantitative motor 208 is installed on the top of the quantitative bracket 201; the three servo motors cooperate with each other to quantitatively control the feeding amount of the filling equipment, thereby improving the quantitative feeding effect of the filling equipment and meeting the needs of food processing.
[0035] The use method and advantages of the utility model: When the filling device with a quantitative feeding structure is used, the working process is as follows:
[0036] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, firstly, the container to be filled is placed on the conveyor belt 104, and the position of the limiting wheel 109 is controlled by the limiting screw 106 and the limiting nut 107 on the limiting plates 108 on both sides, so that the limiting wheels 109 on both sides limit the two sides of the filling container;
[0037] Then, the food raw materials to be filled are poured into the filling bin 301 in sequence through the feed port 304, and the filling motor 305 is started to drive the motor shaft 306 to rotate, driving the scraper plate 406 on the linkage shaft 401 to scrape the inner wall of the guide bin 302, and the return damping spring 404 in the limit groove 403 provided on one side of the scraper plate 406 drives the scraper plate 406 and the scraper knife 407 to vibrate and scrape the materials;
[0038] Then, the spiral guide plate 307 arranged at the bottom of the motor shaft 306 discharges the food raw materials in the discharge bin 303, and the conveying motor 102 is started to convey the filling container to the bottom of the quantitative groove 203. At the same time, the quantitative motor 208 is started to drive the driving gear 207 to mesh with the driven gear 206 to drive the quantitative disk 204 to rotate in the rotating groove 202, so that when the bottom of the discharge bin 303 is in contact with the quantitative hole 205, the food raw materials can be discharged;
[0039] Finally, the quantitative motor 208 controls the rotation speed of the quantitative disk 204 to quantify the material discharge amount of the filling equipment, and when the quantitative hole 205 rotates out of the bottom of the discharge bin 303, the container to be filled is continuously transported to the bottom of the quantitative slot 203, and a continuous quantitative filling operation can be performed.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A filling device with a quantitative feeding structure, comprising a conveying mechanism (1), characterized in that: A quantitative mechanism (2) is arranged on the top of the conveying mechanism (1), a filling mechanism (3) is installed above the quantitative mechanism (2), and a scraping mechanism (4) is installed inside the filling mechanism (3); The conveying mechanism (1) comprises a conveying base (101), one end of the conveying base (101) is installed with a conveying motor (102), one end of the conveying motor (102) is drivingly connected to a conveying roller (103), the external transmission of the conveying roller (103) is connected to a conveying belt (104), a limiting base (105) is installed on the top of the conveying base (101), the top of the limiting base (105) passes through a limiting screw (106), one end of the limiting screw (106) is threadedly connected to a limiting nut (107), the other end of the limiting screw (106) is welded to one side of a limiting plate (108), and the other side of the limiting plate (108) is installed with a limiting wheel (109); The quantitative mechanism (2) comprises a quantitative support (201), wherein a rotating groove (202) is embedded in the quantitative support (201), a quantitative groove (203) is penetrated at one end of the rotating groove (202), a quantitative disk (204) is rotatably connected to the inside of the rotating groove (202), a quantitative hole (205) is penetrated at one end of the quantitative disk (204), a driven gear (206) is installed at the top center of the quantitative disk (204), a driving gear (207) is meshed with the outside of the driven gear (206), and a quantitative motor (208) is drivingly connected to the top of the driving gear (207); The filling mechanism (3) comprises a filling bin (301), a material guide bin (302) is arranged inside the filling bin (301), a material discharge bin (303) is arranged below the material guide bin (302), feeding ports (304) are arranged at both ends of the top of the filling bin (301), a filling motor (305) is installed at the center of the top of the filling bin (301), a motor shaft (306) is drivingly connected below the filling motor (305), and a guide plate (307) is welded to the bottom of the motor shaft (306); The scraper mechanism (4) comprises a linkage shaft (401), limiting rods (402) are welded on both sides of the linkage shaft (401), a limiting groove (403) is embedded in one end of the linkage shaft (401), a return damping spring (404) is installed inside the limiting groove (403), a limiting block (405) is installed at one end of the return damping spring (404), a scraper plate (406) is welded on the other end of the limiting block (405), and scraper knives (407) are installed on both sides of the scraper plate (406).
2. The filling equipment with quantitative feeding structure according to claim 1 is characterized in that: The conveying roller (103) is connected to the inside of the conveying belt (104) through transmission to form a rotating connection structure with the conveying base (101), and the limiting base (105) is installed on both sides of the top of the conveying base (101), and the limiting nut (107) is threadedly connected to one end of the limiting screw (106) to form a fitting connection structure with the inner wall of the limiting base (105).
3. The filling equipment with quantitative feeding structure according to claim 1 is characterized in that: The quantitative support (201) is a double-layer structure, and the lower material bin (303) fits with the top of the quantitative disk (204) by penetrating the top of the quantitative support (201), and the radii of the lower material bin (303), the quantitative hole (205) and the quantitative groove (203) are all the same.
4. The filling equipment with quantitative feeding structure according to claim 1, characterized in that: The guide plate (307) is a spiral structure, and the guide plate (307) is welded to the bottom of the motor shaft (306) and the inner wall of the lower bin (303) to form a fitting connection structure.
5. The filling equipment with quantitative feeding structure according to claim 1, characterized in that: The material guide bin (302) is a conical barrel-shaped structure with a smaller bottom radius, and the scraper plate (406) and the inner wall of the material guide bin (302) are in contact with each other, and the limit block (405) is installed on one end of the return damping spring (404) to form a sliding connection structure with the limit groove (403), and when one end of the limit groove (403) is in contact with the scraper plate (406), one end of the limit rod (402) and the scraper plate (406) form a contact connection structure.
6. The filling equipment with quantitative feeding structure according to claim 1, characterized in that: The conveying motor (102), the quantitative motor (208) and the filling motor (305) are all servo motors, and the quantitative motor (208) is installed on the top of the quantitative support (201).