Full-automatic feeding equipment for spherical materials
By designing fully automatic loading equipment for spherical materials, adsorption loading and flip detection, the problems of failure to detect material shortage, leakage and seed quality in the prior art are solved, and a fast and stable loading process and high pass rate product inspection are achieved.
Patent Information
- Application Number
- CN202421563689.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing seed weaving machine loading structure can only be used for mechanical loading, and it is impossible to conduct material shortage, leakage or seed quality testing, which makes it difficult to guarantee the product pass rate.
A fully automatic loading equipment for spherical materials is designed, and the loading speed is adjusted by setting a motor on the adsorption chamber, and the flip detection of spherical materials is realized.
It realizes a fast and stable loading process, and can detect spherical materials of different materials, including seeds, spherical crafts and medicines, which improves product qualification rate, and the equipment has a compact structure, small space and stable operation.
Smart Images
Figure CN222757406U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of full-automatic visual detection, in particular to a full-automatic feeding device for spherical materials. Background Art
[0002] The seed weaving machines on the market use a single cavity to adsorb seeds. This structure consists of a motor connected to a synchronous wheel, which drives the synchronous wheel connected to the adsorption chamber through a synchronous belt, so that the adsorption chamber can run. The shaft in the adsorption chamber is connected to the vacuum pump through an air pipe to generate negative pressure in the adsorption chamber so that the seeds can be adsorbed to the cavity. This structure can only be used for mechanical feeding structures. It cannot make judgments on material shortages, leakages, and whether the seeds are qualified, and cannot guarantee the product qualification rate.
[0003] Therefore, a fully automatic feeding device for spherical materials is provided, which has wider application, compact structure, fast feeding speed, stable operation, and a feeding device that is easy to realize synchronous operation. Utility Model Content
[0004] Therefore, the purpose of the utility model is to provide a fully automatic feeding device for spherical materials to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a fully automatic feeding device for spherical materials, which includes a base, a pair of support plates are arranged on the top of the base, a motor is arranged on the support plate on one side, a driving bevel gear is arranged at one end of the motor, and the driving bevel gear is located between the support plates; a pair of adsorption chambers are arranged between the support plates, the two adsorption chambers are tangent to each other, the centers of the two adsorption chambers are located on the same horizontal line, an adsorption chamber axis is arranged at the center of the adsorption chamber, both ends of the adsorption chamber axis are fixed on the support plates, a driven bevel gear is arranged on the same side of the adsorption chamber axis and the driving bevel gear, the driving bevel gear is located directly below the driven bevel gear on one side, the driving bevel gear and the driven bevel gear on one side are meshed with each other, a transition gear is arranged on one side of the driven bevel gear on the adsorption chamber, the two transition gears are meshed with each other, and the other end of the transition gear is meshed with the driven bevel gear.
[0006] As a preferred solution of the fully automatic feeding equipment for spherical materials described in the utility model, wherein: the transition gear is located below the driven bevel gear and above the driving bevel gear; the transition gears on the two adsorption chambers are symmetrically arranged; a gear guard is arranged above the driven bevel gear and the transition gear, and the other end of the gear guard is fixed on the support plate.
[0007] As a preferred solution of the fully automatic feeding equipment for spherical materials described in the utility model, adsorption chamber covers are arranged at both ends of the adsorption chamber, a perforated steel belt is arranged on the midline of the side of the adsorption chamber, and the perforated steel belt is lower than the side of the adsorption chamber.
[0008] As a preferred solution of the fully automatic feeding equipment for spherical materials described in the utility model, a fixed block is arranged inside the adsorption chamber, one end of the fixed block is connected to the adsorption chamber shaft, the other end of the fixed block is arranged with a wheel fixing plate, the other end of the wheel fixing plate is arranged with a silicone wheel, a spring is arranged between the fixed block and the wheel fixing plate, and the silicone wheel contacts the inner side of the perforated steel belt.
[0009] As a preferred solution of the fully automatic feeding equipment for spherical materials described in the utility model, a material box is arranged between the support plates, one side of the material box is in contact with the side of the adsorption chamber on the same side of the motor, a fixing frame is arranged between the material box and the support plate, a brush is arranged at the bottom of the material box, and the brush is tangent to the side of the adsorption chamber.
[0010] As a preferred solution of the fully automatic feeding equipment for spherical materials described in the utility model, a material receiving box is arranged below the support plate, and the center of the material receiving box and the center of the adsorption chamber on the same side of the motor are located on the same vertical line.
[0011] As a preferred solution of the fully automatic feeding equipment for spherical materials described in the utility model, a scraper is arranged above the material receiving box, a fixed seat is arranged on one side of the scraper, and the other end of the fixed seat is fixed on the support plate.
[0012] As a preferred solution of the fully automatic feeding equipment for spherical materials described in the utility model, a perspective window is provided on the support plate opposite to the motor, and the perspective window is located at the tangent point of the two adsorption chambers.
[0013] Beneficial effects of the utility model:
[0014] 1. The utility model provides a fully automatic feeding device for spherical materials, which adopts adsorption feeding. The feeding speed can be adjusted by setting the speed of the motor on the adsorption chamber, ensuring that the spherical materials are not scratched and the spherical materials can be turned over safely and stably to achieve detection.
[0015] 2. The utility model provides a fully automatic feeding equipment for spherical materials, which has strong versatility and can not only detect spherical materials of different materials, but also can be used for precision detection of seeds, spherical handicrafts, spherical medicines, new energy balls and other ball product detection in various industries. The equipment has a compact structure, occupies a small space and runs smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0017] Figure 1 This is a schematic diagram of the overall structure of a fully automatic feeding device for spherical materials according to the utility model;
[0018] Figure 2 This is a partial structural schematic diagram of a fully automatic feeding device for spherical materials of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of a fully automatic feeding device for spherical materials according to the utility model;
[0020] Figure 4 It is a rear view of a fully automatic feeding device for spherical materials according to the utility model.
[0021] Description of reference numerals:
[0022] 1. Base; 11. Support plate; 12. Perspective window; 2. Motor; 21. Active bevel gear; 22. Driven bevel gear; 23. Transition gear; 24. Adsorption chamber shaft; 25. Gear shield; 3. Adsorption chamber; 31. Adsorption chamber cover; 32. Perforated steel belt; 33. Fixed block; 34. Wheel fixing plate; 35. Silicone wheel; 36. Spring; 4. Material box; 41. Fixed frame; 42. Brush; 5. Scraper; 51. Fixed seat; 6. Material receiving box. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0024] Reference Figure 1-4, a fully automatic feeding device for spherical materials provided by the utility model, this fully automatic feeding device for spherical materials includes a base 1, a pair of support plates 11 are arranged on the top of the base 1, a motor 2 is arranged on the support plate 11 on one side, a driving bevel gear 21 is arranged at one end of the motor 2, and the driving bevel gear 21 is located between the support plates 11; a pair of adsorption chambers 3 are arranged between the support plates 11, the two adsorption chambers 3 are tangent, the centers of the two adsorption chambers 3 are located on the same horizontal line, an adsorption chamber axis 24 is arranged at the center of the adsorption chamber 3, both ends of the adsorption chamber axis 24 are fixed on the support plate 11, a driven bevel gear 22 is arranged on the same side of the adsorption chamber axis 24 and the driving bevel gear 21, the driving bevel gear 21 is located directly below the driven bevel gear 22 on one side, the driving bevel gear 21 and the driven bevel gear 22 on one side are meshed with each other, a transition gear 23 is arranged on one side of the driven bevel gear 22 on the adsorption chamber 3, the two transition gears 23 are meshed with each other, and the other end of the transition gear 23 is meshed with the driven bevel gear 22.
[0025] Specifically, a pair of support plates 11 are arranged on the top of the base 1, and a motor 2 is arranged on the support plate 11 on one side. A driving bevel gear 21 is arranged at one end of the motor 2, and the driving bevel gear 21 is located between the support plates 11. The driving bevel gear 21 between the support plates 11 is driven to rotate by the motor 2, and the support plates 11 provide support for the motor 2 at the same time; a pair of adsorption chambers 3 are arranged between the support plates 11, and the two adsorption chambers 3 are tangent to each other, and the centers of the two adsorption chambers 3 are located on the same horizontal line. An adsorption chamber shaft 24 is arranged at the center of the adsorption chamber 3, and both ends of the adsorption chamber shaft 24 are fixed on the support plates 11. The adsorption chamber 3 is fixed between the support plates 11 through the adsorption chamber shaft 24, and the adsorption chamber 3 can rotate independently with the adsorption chamber shaft 24. The adsorption chamber 3 is a hollow structure, and the same end of the adsorption chamber shaft 24 as the motor 2 is connected to the inside of the adsorption chamber 3; the adsorption chamber shaft 24 and the driving bevel gear A driven bevel gear 22 is provided on the same side of 21, and the driving bevel gear 21 is located directly below the driven bevel gear 22 on one side. The driving bevel gear 21 is meshed with the driven bevel gear 22 on one side, and the driven bevel gear 22 is driven to rotate by the driving bevel gear 21. The driven bevel gear 22 is connected to the adsorption chamber 3, so that the driven bevel gear 22 and the adsorption chamber 3 can rotate synchronously with the adsorption chamber shaft 24 independently; a transition gear 23 is provided on one side of the driven bevel gear 22 on the adsorption chamber 3, and the two transition gears 23 are meshed with each other, and the other end of the transition gear 23 is meshed with the driven bevel gear 22. The two transition gears 23 are meshed with each other, and the driven bevel gear 22 is meshed with the transition gear 23, so that when the driving bevel gear 21 drives the driven bevel gear 22 on one side to rotate, the driven bevel gear 22 on the other side is driven to rotate synchronously, thereby rotating the two adsorption chambers 3 in opposite directions.
[0026] The transition gear 23 is located below the driven bevel gear 22 and above the driving bevel gear 21; the transition gears 23 on the two adsorption chambers 3 are symmetrically arranged; a gear shield 25 is arranged above the driven bevel gear 22 and the transition gear 23, and the other end of the gear shield 25 is fixed on the support plate 11.
[0027] Specifically, the gear ratio of the transition gear 23 is the same as that of the driven bevel gear 22, thereby maintaining the synchronous rotation of the two driven bevel gears 22. The transition gear 23 is arranged below the driven bevel gear 22, so that the two driven bevel gears 22 and the two transition gears 23 can run smoothly; the gear guard 25 prevents the spherical material on the adsorption chamber from falling onto the gear when being removed.
[0028] Adsorption chamber covers 31 are arranged at both ends of the adsorption chamber 3 , and a perforated steel belt 32 is arranged on the midline of the side of the adsorption chamber 3 . The perforated steel belt 32 is lower than the side of the adsorption chamber 3 .
[0029] Specifically, the two ends of the adsorption chamber 3 are sealed by the adsorption chamber cover 31; the gas in the adsorption chamber 3 is extracted through the adsorption chamber shaft 24 using a vortex blower or a vacuum pump. When the air pressure in the adsorption chamber 3 is much lower than the external atmospheric pressure, the spherical material will be adsorbed on the holes on the perforated steel belt 32 under the pressure of atmospheric pressure.
[0030] A fixing block 33 is provided inside the adsorption chamber 3, one end of the fixing block 33 is connected to the adsorption chamber shaft 24, the other end of the fixing block 33 is provided with a wheel fixing plate 34, the other end of the wheel fixing plate 34 is provided with a silicone wheel 35, a spring 36 is provided between the fixing block 33 and the wheel fixing plate 34, and the silicone wheel 35 contacts the inner side of the perforated steel belt 32.
[0031] Specifically, the two silicone wheels 35 are symmetrical along the center of the intersection of the two adsorption chambers 3, and the positions of the two silicone wheels 35 are fixed. The silicone wheels 35 cover the holes of the perforated steel belt 32, so that the material on the holes of the perforated steel belt 32 on one adsorption chamber 3 is transferred to the holes of the perforated steel belt 32 on another adsorption chamber 3.
[0032] A material box 4 is arranged between the support plates 11, one side of the material box 4 is in contact with the side of the adsorption chamber 3 on the same side of the motor 2, a fixing frame 41 is arranged between the material box 4 and the support plates 11, a brush 42 is arranged at the bottom of the material box 4, and the brush 42 is tangent to the side of the adsorption chamber 3.
[0033] Specifically, the material box 4 is fixed on the support plate 11 through a fixing frame 41, and the material box 4 removes impurities on the perforated steel belt 32 through a brush 42 to prevent foreign matter from clogging the holes on the perforated steel belt 32 and thus affecting the adsorption of the spherical material by the adsorption chamber.
[0034] A material receiving box 6 is provided below the support plate 11 , and the center of the material receiving box 6 and the center of the adsorption chamber 3 on the same side of the motor 2 are located on the same vertical line.
[0035] Specifically, the excess material on the adsorption chamber 3 is received by the material receiving box 6 .
[0036] A scraper 5 is disposed above the material receiving box 6 , a fixing seat 51 is disposed on one side of the scraper 5 , and the other end of the fixing seat 51 is fixed on the supporting plate 11 .
[0037] Specifically, the scraper 5 is used to scrape off the excess material on the perforated steel belt 32 .
[0038] A perspective window 12 is provided on the support plate 11 opposite to the motor 2 , and the perspective window 12 is located at the tangent point of the two adsorption chambers 3 .
[0039] Specifically, it is observed through the perspective window 12 whether there is material squeezing when the spherical material is transferred from the adsorption chamber 3 on one side to the adsorption chamber 3 on the other side.
[0040] During use, the motor 2 rotates to drive the active bevel gear 21, and the movement of the active bevel gear 21 drives the driven bevel gear 22 on the adsorption chamber 3 to move. Since the driven bevel gear 22 is fixed on the adsorption chamber 3, it drives the adsorption chamber 3 to rotate. At the same time, a vortex blower or a vacuum pump is used to extract the gas in the vacuum chamber through the adsorption chamber shaft 24. When the air pressure in the vacuum chamber is much lower than the external atmospheric pressure, the spherical material will be adsorbed on the perforated steel belt 32 under the pressure of atmospheric pressure, and the spherical material will be transported to the top of the adsorption chamber 3 by the perforated steel belt 32. The upper part of the spherical material is inspected on the upper side and top. After the inspection, the spherical material is transported between the two adsorption chambers 3 by the perforated steel belt 32. Unqualified products will be removed, and qualified products will continue to be transported forward under the conveyance of the perforated steel belt 32. When it moves to the intersection of the two adsorption chambers 3, due to the two The adsorption chamber 3 rotates in the opposite direction, and the hole at the horizontal position of the adsorption chamber 3 is blocked by the internal silicone wheel 35. At this time, the hole at the horizontal position of the other adsorption chamber 3 is in a negative pressure state. The spherical material is adsorbed onto the steel belt of the other adsorption chamber 3 under the pressure of atmospheric pressure. The spherical material is transferred to the other adsorption chamber 3 and flipped while driving the sphere to continue to be transported forward. When it moves to the bottom position of the second adsorption chamber 3, the lower side and lower bottom of the lower part of the spherical material are inspected. After the inspection, the spherical material is transported to the horizontal position on the other side of the second adsorption chamber 3 through the perforated steel belt 32, and unqualified products will be removed; qualified finished products are removed and collected at the top of the second adsorption chamber 3.
[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A fully automatic feeding device for spherical materials, comprising a base (1), characterized in that: A pair of support plates (11) are arranged on the top of the base (1), a motor (2) is arranged on one side of the support plate (11), a driving bevel gear (21) is arranged at one end of the motor (2), and the driving bevel gear (21) is located between the support plates (11); a pair of adsorption chambers (3) are arranged between the support plates (11), the two adsorption chambers (3) are tangent to each other, the centers of the two adsorption chambers (3) are located on the same horizontal line, an adsorption chamber axis (24) is arranged at the center of the adsorption chamber (3), and both ends of the adsorption chamber axis (24) are fixed. On the support plate (11), a driven bevel gear (22) is arranged on the same side of the adsorption chamber shaft (24) and the driving bevel gear (21), the driving bevel gear (21) is located directly below the driven bevel gear (22) on one side, the driving bevel gear (21) and the driven bevel gear (22) on one side mesh with each other, and a transition gear (23) is arranged on one side of the driven bevel gear (22) on the adsorption chamber (3), the two transition gears (23) mesh with each other, and the other end of the transition gear (23) meshes with the driven bevel gear (22).
2. The fully automatic feeding equipment for spherical materials according to claim 1 is characterized in that: The transition gear (23) is located below the driven bevel gear (22) and above the driving bevel gear (21); the transition gears (23) on the two adsorption chambers (3) are symmetrically arranged; a gear shield (25) is arranged above the driven bevel gear (22) and the transition gear (23), and the other end of the gear shield (25) is fixed on the support plate (11).
3. The fully automatic feeding equipment for spherical materials according to claim 2 is characterized in that: Adsorption chamber covers (31) are provided at both ends of the adsorption chamber (3), and a perforated steel belt (32) is provided on the midline of the side of the adsorption chamber (3), wherein the perforated steel belt (32) is lower than the side of the adsorption chamber (3).
4. The fully automatic feeding equipment for spherical materials according to claim 3 is characterized in that: A fixing block (33) is arranged inside the adsorption chamber (3), one end of the fixing block (33) is connected to the adsorption chamber shaft (24), the other end of the fixing block (33) is arranged with a wheel fixing sheet (34), the other end of the wheel fixing sheet (34) is arranged with a silicone wheel (35), a spring (36) is arranged between the fixing block (33) and the wheel fixing sheet (34), and the silicone wheel (35) is in contact with the inner side of the perforated steel belt (32).
5. The fully automatic feeding equipment for spherical materials according to claim 4 is characterized in that: A material box (4) is arranged between the support plates (11), one side of the material box (4) is in contact with the side of the adsorption chamber (3) on the same side as the motor (2), a fixing frame (41) is arranged between the material box (4) and the support plates (11), a brush (42) is arranged at the bottom of the material box (4), and the brush (42) is tangent to the side of the adsorption chamber (3).
6. The fully automatic feeding equipment for spherical materials according to claim 5, characterized in that: A material receiving box (6) is provided below the support plate (11), and the center of the material receiving box (6) and the center of the adsorption chamber (3) on the same side of the motor (2) are located on the same vertical line.
7. The fully automatic feeding equipment for spherical materials according to claim 6, characterized in that: A scraper (5) is provided above the material receiving box (6), a fixing seat (51) is provided on one side of the scraper (5), and the other end of the fixing seat (51) is fixed on the support plate (11).
8. The fully automatic feeding equipment for spherical materials according to claim 7, characterized in that: A perspective window (12) is provided on the support plate (11) opposite to the motor (2), and the perspective window (12) is located at the tangent point of the two adsorption chambers (3).