Non-metal dispersion disc for treating water body pollution and sewage separation device

By designing non-metallic dispersed discs with thickness and specific structures, the problem of frequently changing blades due to wear by traditional high shearers is solved, and a more efficient and durable sewage separation treatment effect is achieved.

CN222758032UActive Publication Date: 2025-04-15YIXING HIGHER VOCATIONAL & TECH SCHOOL (YIXING BRANCH OF JIANGSU UNITED VOCATIONAL & TECH COLLEGE YIXING OPEN UNIV YIXING COMMUNITY TRAINING COLLEGE) (YIXING TECHNICIAN COLLEGE YIXING TOURISM VOCATIONAL SCHOOL)
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Patent Information

Application Number
CN202421143679.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-04-15
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When traditional high shears deal with mixtures of sludge and magnetic powder, metal blades are easily damaged by agglomeration and wear of large particles, resulting in frequent shutdown and replacement of blades.

Method used

A non-metallic dispersion disk with a certain thickness is designed. The non-metallic dispersion disk is equipped with axle holes, slots, channels and blades for stirring and impacting mud and soil agglomerations and large particles, breaking and refining the mixture.

Benefits of technology

By using non-metallic dispersing discs, the wear of the blade is reduced, the service life of the equipment is extended, the need for frequent shutdowns and replacement of the blade is avoided, and the efficiency and cost-effectiveness of sewage separation treatment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a non-metal dispersion disc for treating water body pollution and a sewage separation device. The non-metal dispersion disc is not easy to damage when being impacted; the shaft penetrating hole is used for penetrating a non-metal dispersing disc on a shaft, and the clamping groove is used for clamping the non-metal dispersing disc at a set position on the shaft; a plurality of channels are uniformly formed in the solid part between the shaft penetrating hole and the outer edge of the non-metal dispersion disc, so that the effect of accelerating material impact is achieved, and mud cakes and large particles are favorably crushed; a plane side wall is arranged between every two adjacent cylindrical side walls on the outer edge of the non-metal dispersion disc, and the plane side walls form a tangent plane. The magnetic powder stirrer has the beneficial effects that the magnetic powder stirrer is mainly used for stirring and mixing a mixture of sludge cakes, large particles and magnetic powder; large particles in the mixture are mutually crashed, so that the effect of refining the mud mixture is achieved; the durability of the blade can be improved, and the blade does not need to be replaced frequently.
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Description

Technical Field

[0001] The utility model belongs to the technical field of water pollution prevention and control, and particularly relates to a new separation device for treating water pollution. Background Art

[0002] The essence of sewage treatment is to separate and transform pollutants in water. Most of the final products obtained by transformation need to be separated and removed, so separation is a very important part of the sewage treatment process, which will directly affect the effect and cost of sewage treatment. Strengthening the separation process is of great significance to the improvement of the level of sewage treatment technology.

[0003] The sewage separation process often uses external magnetic powder to enhance the flocculation effect, improve the sedimentation efficiency, and thus improve the sewage treatment effect; in addition, high shear machines must be used in the sewage separation process. Almost all domestic manufacturers' high shear machines use metal blades to separate magnetic powder and sewage. The main component of magnetic powder is ferroferric oxide, which has a relatively high hardness.

[0004] In an environment where mud and magnetic powder are mixed, there are many agglomerates and large particles. If a traditional high-speed shearing machine is used, the blade edge of the high-speed shearing machine will be worn by the agglomerates and large particles during the high-speed operation of the metal blade. The metal blade is very damaged and the machine must be stopped frequently to replace the blade. Utility Model Content

[0005] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a new separation device for treating water pollution.

[0006] The non-metallic dispersion disk for treating water pollution has a certain thickness, so that the non-metallic dispersion disk is not easily damaged when hit; an axis-penetrating hole is provided in the center of the non-metallic dispersion disk, and a clamping groove is formed on the inner wall of the axis-penetrating hole, the axis-penetrating hole is used to pass the dispersion disk on the axis, and the clamping groove is used to clamp the non-metallic dispersion disk at a set position on the axis; a plurality of channels are evenly formed in the solid part between the axis-penetrating hole and the outer edge of the non-metallic dispersion disk, and the opened channels mainly play the role of accelerating the impact of materials, which is conducive to breaking up mud and dirt lumps and large particles; the outer edge wall of the non-metallic dispersion disk is a combination of a cylindrical side wall and a plane side wall, and a plane side wall is between each two adjacent cylindrical side walls, and the plane side wall forms a section.

[0007] Preferably, the non-metallic dispersion disk is made of tetrafluoroethylene.

[0008] Preferably, a blade is fixedly provided at the bottom of the non-metallic dispersion disk, the fixed end of the blade is in conformity with the shape of the non-metallic dispersion disk, and a circular hole is also provided at the fixed end of the blade for passing through the shaft; the circumference of the fixed end of the blade is smaller than the circumference of the non-metallic dispersion disk; and a plurality of cutting edges pointing downward at 90 degrees are provided at intervals on the outer edge of the blade.

[0009] As a preference, the cutting edge is triangular or trapezoidal as a whole; when the cutting edge is trapezoidal, the side with a longer waist is arranged downward, and the side with a shorter waist is arranged toward the non-metallic dispersion disk.

[0010] A sewage separation device using a non-metallic dispersion disk for treating water pollution comprises a motor, a motor base, a coupling, a mechanical seal, a shaft, a cylinder, a cylinder end cover and a non-metallic dispersion disk; the motor is fixed on the motor base, the motor base is fixedly connected to the coupling, the coupling is connected to the shaft, and a mechanical seal is provided at the end of the shaft near the coupling; a plurality of non-metallic dispersion disks are passed through the shaft and are clamped at different positions on the shaft by a clamping groove, each non-metallic dispersion disk is spaced a certain distance apart, the coupling, the mechanical seal, the shaft and the non-metallic dispersion disk are all arranged in the cylinder, and the bottom of the cylinder is sealed and connected to the cylinder end cover.

[0011] Preferably, a corresponding blade is provided on the bottom of each non-metallic dispersion disk, and the blade is fixedly connected to the bottom of the non-metallic dispersion disk.

[0012] The beneficial effects of the utility model are as follows: the utility model designs a non-metallic dispersion disk with a certain thickness, which is mainly used for stirring and mixing a mixture of mud and dirt agglomerates, large particles and magnetic powder. The plane of the non-metallic dispersion disk can collide with the mixed mud and dirt agglomerates and large particles during stirring, so that the large particles inside the mixture collide with each other, thereby achieving the effect of refining the mud and dirt mixture; the non-metallic dispersion disk is provided with a cutting surface and a channel, and the opened channel mainly plays the role of accelerating the impact of materials, which is conducive to breaking up the mud and dirt agglomerates and large particles; a blade can be further provided under the non-metallic dispersion disk, and the edge of the blade has a 90-degree cutting edge (not very sharp). At a certain rotation speed, the blade is wear-resistant and can also play a certain shearing effect. In addition, the large-angle blade also increases the blade strength, improves the blade durability, and makes the blade unnecessary to be replaced frequently. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a top view of a non-metallic dispersion disk;

[0014] Figure 2 is a three-dimensional diagram of a blade;

[0015] Figure 3 Schematic diagram of the structure of non-metallic dispersion disc and blades installed on high shear machine Figure 1 ;

[0016] Figure 4 Schematic diagram of the structure of non-metallic dispersion disc and blades installed on high shear machine Figure 2 ;

[0017] Figure 5 is a stereogram of the axis;

[0018] Figure 6 It is a three-dimensional diagram of the cylinder end cover;

[0019] Figure 7 It is a side perspective view of the coupling;

[0020] Figure 8 It is a front perspective view of the coupling;

[0021] Fig. 9 It is a top view of the coupling;

[0022] Fig.10 It is a three-dimensional diagram of a mechanical seal;

[0023] Fig.11 This is a three-dimensional diagram of the motor base.

[0024] Explanation of the reference numerals: motor 1, coupling 2, mechanical seal 3, shaft 4, non-metallic dispersion disc 5, blade 6, cylinder end cover 8, motor base 9, section 10, channel 11, shaft through hole 12, slot 13. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the embodiments. The description of the following embodiments is only used to help understand the utility model. It should be pointed out that for ordinary people in this technical field, the utility model can also be modified in some ways without departing from the principle of the utility model, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

[0026] Example 1

[0027] like Figure 1 and Figure 2 As shown, a non-metallic dispersion disk made of tetrafluoroethylene for treating water pollution, the non-metallic dispersion disk 5 has a certain thickness, so that the non-metallic dispersion disk is not easily damaged when hit; a through-axis hole 12 is provided in the center of the non-metallic dispersion disk 5, and a clamping groove 13 is also punched on the inner wall of the through-axis hole 12, the through-axis hole is used to pass the dispersion disk non-metallic dispersion disk on the shaft, and the clamping groove is used to clamp the non-metallic dispersion disk at a set position on the shaft; a plurality of channels 11 are evenly punched in the solid part between the through-axis hole 12 and the outer edge of the non-metallic dispersion disk 5, and the opened channels mainly play the role of accelerating the impact of materials, which is conducive to breaking up mud and dirt lumps and large particles; the outer edge wall of the non-metallic dispersion disk 5 is a combination of a cylindrical side wall and a plane side wall, and a plane side wall is between each two adjacent cylindrical side walls, and the plane side wall forms a section 10;

[0028] A blade 6 is also fixedly provided at the bottom of the non-metallic dispersion disk 5, and the fixed end of the blade 6 fits the shape of the non-metallic dispersion disk 5. The fixed end of the blade 6 is also provided with a circular hole for passing it on the shaft; the circumference of the fixed end of the blade 6 is smaller than the circumference of the non-metallic dispersion disk 5; the outer edge of the blade 6 is provided with a plurality of cutting edges at 90 degrees downward at intervals; the cutting edge is triangular or trapezoidal as a whole; when the cutting edge is trapezoidal, the side with a longer waist is arranged downward, and the side with a shorter waist is arranged toward the non-metallic dispersion disk 5.

[0029] Example 2

[0030] On the basis of Example 1, Figures 3 to 11 As shown, a sewage separation device using a non-metallic dispersion disk for treating water pollution includes a motor 1, a motor base 9, a coupling 2, a mechanical seal 3, a shaft 4, a cylinder, a cylinder end cover 8 and a non-metallic dispersion disk 5; the motor 1 is fixed on the motor base 9, the motor base 9 is fixedly connected to the coupling 2, the coupling 2 is connected to the shaft 4, and a mechanical seal 3 is provided on the end of the shaft 4 near the coupling 2; a plurality of non-metallic dispersion disks 5 are passed through the shaft 4 and are clamped at different positions on the shaft 4 by a clamping groove 13, and each non-metallic dispersion disk 5 is spaced a certain distance apart; a corresponding blade 6 is also passed through the bottom of each non-metallic dispersion disk 5, and the blade 6 is fixedly connected to the bottom of the non-metallic dispersion disk 5; the coupling 2, the mechanical seal 3, the shaft 4 and the non-metallic dispersion disk 5 are all arranged in the cylinder, and the bottom of the cylinder is sealed and connected to the cylinder end cover 8.

Claims

1. A non-metallic dispersion plate for treating water pollution, characterized in that: The non-metallic dispersion disk (5) has a certain thickness; a through-axis hole (12) is provided at the center of the non-metallic dispersion disk (5), and a slot (13) is also punched on the inner wall of the through-axis hole (12); a plurality of channels (11) are evenly punched in the solid portion between the through-axis hole (12) and the outer edge of the non-metallic dispersion disk (5); the outer edge wall of the non-metallic dispersion disk (5) is a combination of a cylindrical side wall and a flat side wall, and a flat side wall is provided between each two adjacent cylindrical side walls, and the flat side wall forms a section (10); the non-metallic dispersion disk (5) is made of tetrafluoroethylene; a blade (6) is fixedly provided at the bottom of the non-metallic dispersion disk (5), and the fixed end of the blade (6) is in conformity with the shape of the non-metallic dispersion disk (5), and a circular hole is also provided at the fixed end of the blade (6); the circumference of the fixed end of the blade (6) is smaller than the circumference of the non-metallic dispersion disk (5); and a plurality of cutting edges with a downward angle of 90 degrees are provided at intervals on the outer edge of the blade (6).

2. The non-metallic dispersion disk for treating water pollution according to claim 1, characterized in that: The cutting edge is triangular or trapezoidal in shape as a whole; when the cutting edge is trapezoidal, the side with a longer waist is arranged downward, and the side with a shorter waist is arranged toward the non-metallic dispersion disk (5).

3. A sewage separation device for treating water pollution using the non-metallic dispersion disk as claimed in any one of claims 1 to 2, characterized in that: The invention comprises a motor (1), a motor base (9), a coupling (2), a mechanical seal (3), a shaft (4), a cylinder, a cylinder end cover (8) and a non-metallic dispersion disc (5); the motor (1) is fixed on the motor base (9), the motor base (9) is fixedly connected to the coupling (2), the coupling (2) is connected to the shaft (4), and a mechanical seal (3) is provided at an end of the shaft (4) close to the coupling (2); a plurality of non-metallic dispersion discs (5) are passed through the shaft (4) and are clamped at different positions on the shaft (4) by a clamping groove (13), and each non-metallic dispersion disc (5) is spaced a certain distance apart; the coupling (2), the mechanical seal (3), the shaft (4) and the non-metallic dispersion disc (5) are all arranged in the cylinder, and the bottom of the cylinder is sealed and connected to the cylinder end cover (8).

4. The sewage separation device according to claim 3, characterized in that: A corresponding blade (6) is also provided through the bottom of each non-metallic dispersion disc (5), and the blade (6) is fixedly connected to the bottom of the non-metallic dispersion disc (5).