Koji turning device for distiller's yeast production
By designing a jingle-turning device for wine koji production, the device uses a tray in the pull-out groove to fix the bends and crush the bends during jingle, achieving a more efficient jingle-turning process.
Patent Information
- Application Number
- CN202421406521.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing wine koji production and moustache device can easily cause the problem of bumping and crushing of the moustache blocks when turning.
A bend-turning device including a flip mechanism, a placement rack and a tray is designed, and the flipped curved blocks are fixed by using the tray in the pulling groove between adjacent cow legs to avoid collision and damage between the bell blocks during flip.
It effectively avoids bumps and damage of the curved blocks during the curved turn, reduces losses during the curved turn, and improves the curved turn efficiency.
Smart Images

Figure CN222758199U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a koji turning device, in particular to a koji turning device for koji production. Background Art
[0002] Liquor turning over is also called turning over the koji before distillation. It means that in the liquor brewing process, the big koji, small koji or lees are added into water and soaked. After a period of time, they are taken out and boiled quickly to make them contact with air, which promotes the growth of koji and some components produced by its metabolism. Turning over the koji can promote the growth of koji, enhance the koji aroma and produce alcohol, aroma and other components. Turning over the koji can promote the decomposition of starch in the wine, increase the glycogen content, and make the wine better. Therefore, turning over the koji is a very important part of the liquor brewing process. Its role and influence are directly related to the quality and taste of the liquor.
[0003] Existing koji production mostly uses manual koji turning. With the development of wine-making production machinery, mechanical koji turning has gradually emerged to improve the efficiency of koji turning and reduce labor input. However, current koji turning machines are prone to causing koji blocks to collide and break when clamping and flipping. Utility Model Content
[0004] The utility model aims to provide a koji production turning device, which is used to solve the problem that the existing koji production turning device is easy to cause koji blocks to collide and break during the koji turning process.
[0005] In order to solve the above problems, the utility model provides a koji turning device for koji production, comprising a turning mechanism, a placing rack and a tray, the side panels of the placing rack are fixedly connected with supporting holes for connecting the turning mechanism, a plurality of corbels are arranged on the inner walls of the side panels of the placing rack, raised arcs are arranged above and below the corbels, and the arcs and the corbels form pull-out grooves, and the tray slides in the pull-out grooves, and the two trays between two adjacent corbels are opposite, the bottom of the tray is provided with air holes arranged in an array, and the tray is also provided with spacer columns arranged in an array.
[0006] The utility model provides a koji production turning device which also has the following technical features:
[0007] Furthermore, the placement rack is provided with a back plate, and the side plates and the back plate of the placement rack are both hollow plates.
[0008] Furthermore, the flipping mechanism includes a lifting column, a driving block is slidably connected inside the lifting column, the driving block is rotatably connected to the flipping frame, a fork plate is fixedly connected to the flipping frame, the fork plate is inserted into the supporting hole, a pin hole is provided at the front end of the fork plate, and a baffle is fixedly connected between the fork plates.
[0009] Furthermore, a screw rod is rotatably connected inside the lifting column, the screw rod is threadedly connected to the driving block, a lifting motor is fixedly connected to the top end of the lifting column, and a driving shaft of the lifting motor is fixedly connected to the screw rod.
[0010] Furthermore, a flip motor is fixedly connected to the upper part of the lifting column, a driving gear is fixedly connected to the driving shaft of the flip motor, a driven gear is fixedly connected to the flip frame, and the driven gear slides to the flip position to mesh with the driving gear.
[0011] Furthermore, a movable eccentric base is provided at the bottom of the lifting column, and the eccentric base is arranged on one side of the turning frame.
[0012] Furthermore, a plurality of universal balls are arranged at the bottom of the eccentric base.
[0013] Furthermore, a plurality of universal wheels are fixedly connected to the top and bottom of the placement rack respectively.
[0014] The utility model has the following beneficial effects: the koji production turning device described in the present application uses the tray in the pull-out groove between adjacent bull legs to fix the turned koji blocks, avoiding bumps caused by collisions and falls between the koji blocks during turning, and reducing losses during turning. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is an exploded view of a koji turning device for koji production according to an embodiment of the utility model;
[0016] Figure 2 The invention is a koji production turning device of the utility model. Figure 1 A zoomed in view of the node in the middle;
[0017] Figure 3 The invention is a koji production turning device of the utility model. Figure 1 Enlarged view of node B in the middle;
[0018] Figure 4 It is an axonometric schematic diagram of a koji production turning device according to an embodiment of the utility model;
[0019] Figure 5 It is an axonometric schematic diagram of a turning mechanism of a koji turning device for koji production according to an embodiment of the utility model;
[0020] Figure 6 It is a top cross-sectional schematic diagram of a turning mechanism of a koji turning device for koji production according to an embodiment of the utility model;
[0021] Figure 7 It is an axonometric schematic diagram of the turning mechanism of the koji production turning device according to an embodiment of the utility model.
[0022] (1- flip mechanism, 2- placement rack, 3- tray, 4- supporting hole, 5- corbel, 6- arc, 7- spacer column, 8- lifting column, 9- driving block, 10- flip rack, 11- fork plate, 12- pin hole, 13- baffle, 14- screw, 15- lifting motor, 16- flip motor, 17- driving gear, 18- driven gear, 19- eccentric base, 20- universal ball, 21- universal wheel) DETAILED DESCRIPTION
[0023] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict.
[0024] like Figures 1 to 7 In the embodiment of the koji production turning device of the utility model shown, the koji production turning device includes a turning mechanism 1, a placing rack 2 and a tray 3. The side plate of the placing rack 2 is fixedly connected to a supporting hole 4 for connecting the turning mechanism 1. A plurality of corbels 5 are provided on the inner wall of the side plate of the placing rack 2. The corbels 5 are provided with raised arcs 6 on the upper and lower parts. The arcs 6 and the corbels 5 form a drawing groove. The tray 3 slides in the drawing groove. The two trays 3 between two adjacent corbels 5 are opposite. The bottom of the tray 3 is provided with air holes arranged in an array, and the tray is also provided with spacer columns 7 arranged in an array.
[0025] Specifically, there are multiple trays 3 on the placement rack 2, and the curved blocks to be flipped are placed on the trays 3. The idle trays 3 are turned upside down and placed in the pull-out groove on the upper part of the curved block, so that the spacing columns 7 on the upper and lower trays 3 are aligned, and the upper tray 3 is in contact with the top of the curved block. The supporting holes 4 of the placement rack 2 are connected to the flipping mechanism 1, and the flipping is implemented. After flipping 180°, the curved block falls onto the original upper tray 3, and the original lower tray 3 becomes the upper tray 3, and then the upper tray 3 is taken away to avoid obstructing the ventilation between the curved blocks.
[0026] In one embodiment of the present application, preferably, the placement rack 2 is provided with a back plate, and the side plates and the back plate of the placement rack 2 are both hollow plates for ventilation during fermentation of the koji blocks.
[0027] In one embodiment of the present application, preferably, the flipping mechanism 1 includes a lifting column 8, a driving block 9 is slidably connected inside the lifting column 8, the driving block 9 is rotatably connected to the flipping frame 10, a fork plate 11 is fixedly connected to the flipping frame 10, the fork plate 11 is inserted into the supporting hole 4, a pin hole 12 is provided at the front end of the fork plate 11, a baffle 13 is fixedly connected between the fork plates 11, when flipping, the fork plate 11 is inserted into the supporting hole 4, the baffle 13 abuts against the pallet 3 to prevent the pallet 3 from moving, a pin is inserted into the pin hole 12 to prevent the fork plate 11 from withdrawing from the supporting hole 4 during flipping, so that the driving block 9 in the lifting column 8 drives the flipping frame 10 to move upward, and the flipping frame 10 is rotated after moving to a flippable height, and after the flipping is completed, the driving block 9 is lowered to the initial position, and the fork plate 11 is withdrawn from the supporting hole 4 to complete the flipping work.
[0028] In one embodiment of the present application, preferably, a screw rod 14 is rotatably connected inside the lifting column 8, the screw rod 14 is threadedly connected to the driving block 9, a lifting motor 15 is fixedly connected to the top of the lifting column 8, and a driving shaft of the lifting motor 15 is fixedly connected to the screw rod 14, which is used to drive the driving block 9 to drive the flip frame 10 to lift and lower.
[0029] In one embodiment of the present application, preferably, a flip motor 16 is fixedly connected to the upper portion of the lifting column 8, a driving gear 17 is fixedly connected to the driving shaft of the flip motor 16, a driven gear 18 is fixedly connected to the flip frame 10, the driven gear 18 slides to the flip position and engages with the driving gear 17, and is used to drive the flip frame 10 to flip after the driving block 9 drives the flip frame 10 to rise to a flippable height so that the driven gear 18 engages with the driving gear 17.
[0030] In one embodiment of the present application, preferably, a movable eccentric base 19 is provided at the bottom of the lifting column 8, and the eccentric base 19 is arranged on one side of the turning frame 10 to prevent the lifting column 8 from becoming unstable when the turning frame 10 supports the placement frame 2 to be raised or lowered.
[0031] In one embodiment of the present application, preferably, a plurality of universal balls 20 are provided at the bottom of the eccentric base 19 to facilitate the movement of the flipping mechanism 1. The height of the eccentric base 19 can be lowered by moving the universal balls 20 so that the eccentric base 19 can extend into the bottom of the placement rack 2.
[0032] In one embodiment of the present application, preferably, the top and bottom of the placement rack 2 are respectively fixedly connected with a plurality of universal wheels 21 to facilitate the placement rack 2 to move back and forth, so as to enhance the spatial applicability of the bending device.
[0033] In summary, the koji production turning device in the above embodiment of the utility model, specifically, has multiple trays 3 on the placement rack 2, and the koji blocks to be turned over are placed on the trays 3. The idle trays 3 are inverted and placed in the pull-out groove on the upper part of the koji block, so that the spacing columns 7 on the upper and lower trays 3 are aligned, and the upper tray 3 is in contact with the top of the koji block. The eccentric base 19 of the turning mechanism 1 is moved to insert the fork plate 11 into the supporting hole 4, and the fork plate 11 and the placement rack 2 are fixed with pins, and the baffle 13 supports the tray 3, and the lifting motor 15 is started to make the driving block 9 drive the turning rack 10 to rise, and the driven gear 18 on the turning rack 10 is lifted. When it reaches the top, it meshes with the driving gear 17, and the flipping motor 16 is started to make the driving gear 17 drive the driven gear 18 to implement the flipping. After flipping 180°, the bead block falls onto the original upper tray 3, and the flipping frame 10 is lowered to the initial position, the placement rack 2 is removed from the flipping mechanism 1, and the original lower tray 3 is replaced by the upper tray 3 and taken away to avoid obstruction of the ventilation between the bead blocks. The device uses detachable upper and lower trays 3 to avoid the bead blocks from being scattered and bumped during flipping, causing bead block loss, and uses the overall lifting and flipping to improve the efficiency of flipping, and uses the movable placement rack 2 and flipping mechanism 1 to adapt to different working spaces.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A koji production turning device, characterized in that: It includes a flipping mechanism, a placement rack and a tray. The side plate of the placement rack is fixedly connected to a supporting hole for connecting the flipping mechanism. A plurality of corbels are arranged on the inner wall of the side plate of the placement rack. The upper and lower parts of the corbels are provided with raised arcs. The arcs and the corbels form a pull-out groove. The tray slides in the pull-out groove. The two trays between two adjacent corbels are opposite to each other. The bottom of the tray is provided with air holes arranged in an array. The tray is also provided with spacer columns arranged in an array.
2. The koji production turning device according to claim 1, characterized in that: The placement rack is provided with a back plate, and the side plates and the back plate of the placement rack are both hollow plates.
3. The koji production turning device according to claim 1 is characterized in that: The flipping mechanism includes a lifting column, a driving block is slidably connected inside the lifting column, the driving block is rotatably connected to a flip frame, a fork plate is fixedly connected to the flip frame, the fork plate is inserted into the supporting hole, a pin hole is provided at the front end of the fork plate, and a baffle is fixedly connected between the fork plates.
4. The koji production turning device according to claim 3 is characterized in that: A screw rod is rotatably connected inside the lifting column, and the screw rod is threadedly connected to the driving block. A lifting motor is fixedly connected to the top end of the lifting column, and the driving shaft of the lifting motor is fixedly connected to the screw rod.
5. The koji production turning device according to claim 4 is characterized in that: The upper part of the lifting column is fixedly connected with a turning motor, the driving shaft of the turning motor is fixedly connected with a driving gear, the turning frame is fixedly connected with a driven gear, and the driven gear slides to a turning position to mesh with the driving gear.
6. The koji production turning device according to claim 5, characterized in that: A movable eccentric base is provided at the bottom of the lifting column, and the eccentric base is arranged on one side of the turning frame.
7. The koji production turning device according to claim 6, characterized in that: A plurality of universal balls are arranged at the bottom of the eccentric base.
8. The koji production turning device according to claim 1, characterized in that: The top and bottom of the placement rack are respectively fixedly connected with a plurality of universal wheels.