Plasma spraying shielding and knocking jig
By designing a plasma spraying shading fixture with an internal pull plate and a clamping mechanism, the problem of inability to effectively block the designated area during spraying and the need for manual flips is solved, achieving a more efficient and beautiful spraying effect.
Patent Information
- Application Number
- CN202421447564.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing plasma spraying shading fixtures cannot effectively block the designated area during spraying, resulting in too large spray area of the equipment, affecting the aesthetics, and the equipment needs to be manually turned over when spraying, which increases the labor workload and affects the spraying efficiency.
A plasma spraying shading fixture is designed, including a shielding baffle and a device spraying clamping mechanism. An internal pull-in plate is provided inside the shielding baffle, and the distance between the pull-in plates is adjusted by pulling hands to adjust the spray area. The clamping mechanism realizes automatic flipping and clamping of the equipment through the connecting spring and rotating device, ensuring the accuracy and aesthetics of the spraying position.
This plasma spraying shading tool can effectively block areas that do not need to be sprayed, reduce the spray area, improve the aesthetics of the equipment and spray efficiency, reduce the need for manual flips, and reduce the labor workload.
Smart Images

Figure CN222758303U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying shielding jigs, in particular to a plasma spraying shielding jig. Background Art
[0002] Plasma spraying is a technology for strengthening and modifying the surface of materials. It can make the substrate surface have the properties of wear resistance, corrosion resistance, high temperature oxidation resistance, electrical insulation, heat insulation, radiation protection, friction reduction and sealing. Plasma spraying technology is widely used in various fields. For example, the wear resistance and corrosion resistance of the surface of rollers, bottom rollers and other parts in the steel industry can be increased by plasma spraying. For this purpose, a plasma spray knock-off fixture is proposed.
[0003] The existing referenceable Chinese utility model patent with announcement number CN217127512U discloses a plasma spray shielding jig, which includes a load-bearing plate, a group of support components are installed on the bottom surface of the load-bearing plate, a group of anti-slip strips are installed on the upper surface of the load-bearing plate, two square frames are arranged above the load-bearing plate, and two hydraulic rods are installed on the bottom surface of the two square frames, and each hydraulic rod is embedded in the outer surface of the load-bearing plate. It can be coordinated with the load-bearing plate, anti-slip strips, square frames, hydraulic rods, support strips, limit frames, shielding plates, clamping components and snap-on components. The hydraulic rod can drive the shielding plate to move downward and can shield the upper surface of the parts. The clamping components and snap-on components make the device very convenient and quick to disassemble the shielding plate, and can easily change the shape and size of the spray, so that the device can meet the spraying requirements of different parts.
[0004] In the process of using the existing plasma spraying masking jig, since some equipment only needs to spray the designated area during spraying, direct spraying without any obstructions will cause a large area of the equipment to be sprayed, which increases the spraying area and affects the overall aesthetics of the equipment. It also causes a waste of plasma spraying raw materials, and the equipment is not clamped during spraying, which requires manual turning over of the equipment during spraying, which not only increases the labor workload, but also affects the spraying efficiency of the equipment, which needs to be improved. Therefore, a technician in this field provides a plasma spraying masking jig to solve the problems raised in the above background technology. Utility Model Content
[0005] The utility model aims to provide a plasma spraying knocking jig to solve the problems of spraying shielding and spraying rotation flipping of the existing plasma spraying knocking jig proposed in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A plasma spraying knocking fixture comprises: a shielding baffle, a spraying size adjustment mechanism is connected to the middle of the shielding baffle, a device spraying clamping mechanism is installed below the shielding baffle, and the spraying size adjustment mechanism comprises: an inner pull plate connected to the middle of the shielding baffle, a handle is fixedly installed on one side of the upper side of the inner pull plate, and connecting rods for device connection are connected to both sides of the shielding baffle, the connecting rods are connected to the middle of the spring column, and a supporting shell is arranged outside the spring column, and a connecting plate is fixedly installed below the shielding baffle;
[0008] The equipment spray clamping mechanism includes: a clamping device installed under the shielding baffle, a connecting device is connected to the rear of the clamping device, and connecting springs are installed on both sides of the interior of the connecting device, and a connecting column is connected to the rear midpoint of the connecting device, a rotating device for causing the equipment to rotate is movably installed behind the connecting column, and a mounting screw is installed in the middle of the clamping device, and a clamping plate for fixing the equipment is fixedly installed on one side of the front end of the clamping device, and a clamping block is installed on one side of the clamping plate.
[0009] Preferably, a supporting device is fixedly installed on one side of the connecting plate, and a fixing device is installed at the rear of the connecting plate, and a round hole is embedded at the rear midpoint of the fixing device; the round hole facilitates the insertion and connection of equipment.
[0010] Preferably, side fixing blocks are fixedly installed on both sides of the bottom of the supporting device, and adjusting rods are connected between the side fixing blocks, and an intermediate block is installed in the middle of the adjusting rods; the supporting device supports both sides of the equipment.
[0011] Preferably, a rectangular groove is embedded in the middle of the interior of the shielding baffle, and the inner pull plate is arranged in the rectangular groove. The shielding baffle is elastically connected through the connecting rod and the spring column, and the midpoint of the shielding baffle and the midpoint of the clamping device are located on the same horizontal line; the shielding baffle will shield the area that does not need to be sprayed.
[0012] Preferably, the connecting plate is fixedly mounted behind the rotating device, and a supporting device is clamped in the middle of the connecting plate.
[0013] Preferably, the clamping device is installed inside the connecting device through a connecting spring, and the clamping device forms a rotational connection relationship through the connecting device, the connecting column and the rotating device, and two clamping devices form a group; the rotating device drives the clamping device to rotate.
[0014] Preferably, the clamping device is located directly above the middle block, and the middle block is connected by an adjusting rod, a side fixing block and a supporting device; the adjusting rod can adjust the distance between the clamping devices.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. This plasma spraying knocking fixture is provided with an inner pull plate inside the shielding baffle, and the inner pull plate is horizontally moved inside the shielding baffle by a handle, so as to adjust the distance between the inner pull plates and adjust the spraying area, so that the shielding baffle can adjust the spraying area of different equipment, and the shielding baffle is connected by a connecting rod and a spring rod, and the connecting rod is located in the middle of the spring rod. The shielding baffle is pressed down, and the connecting rod is pressed down synchronously in the middle of the spring rod, so that the shielding baffle completely covers the top of the clamping device, shields the surrounding of the equipment, and is convenient for the spraying device to directly spray the surface of the part, so that the spraying position is accurate;
[0017] 2. This plasma spraying knocking fixture has a clamping device installed under the shielding baffle. The clamping device is connected to the connecting device through a connecting spring, and the clamping device is connected through a connecting device, a connecting column and a rotating device. After the clamping device clamps the equipment, the rotating device can be connected to the rotating device through a circular hole behind the fixing device, so that the clamping device rotates at a uniform speed during spraying, so that the equipment can be fully sprayed, which can not only reduce the manual workload, but also make the equipment parts sprayed beautifully and neatly, and the clamping device can clamp and fix equipment of different sizes through the connecting spring, so that the parts to be sprayed are diversified. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a plasma spraying knock-off jig in one embodiment of the utility model;
[0019] Figure 2 This is a schematic diagram of a shielding baffle structure of a plasma spraying knocking fixture in one embodiment of the utility model;
[0020] Figure 3 This is a schematic structural diagram of a clamping device of a plasma spraying knocking fixture in one embodiment of the utility model;
[0021] Figure 4 The present invention is a schematic diagram of the structure of a support device for a plasma spraying knocking fixture in one embodiment of the present invention.
[0022] 1. Support device; 11. Side fixing block; 12. Middle block; 13. Adjustment rod; 2. Shielding baffle; 21. Inner pull plate; 22. Handle; 23. Connecting rod; 24. Spring column; 25. Support shell; 26. Connecting plate; 3. Clamping device; 31. Connecting device; 32. Connecting column; 33. Rotating device; 34. Connecting spring; 35. Mounting screw; 36. Clamping plate; 37. Clamping block; 4. Fixing device; 5. Round hole. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Combined with Figure 1-Figure 4 In this embodiment, a plasma spraying knocking fixture includes a shielding baffle 2, a spraying size adjustment mechanism is connected to the middle of the shielding baffle 2, a device spraying clamping mechanism is installed below the shielding baffle 2, side fixing blocks 11 are fixedly installed on both sides of the bottom of the supporting device 1, and adjusting rods 13 are connected between the side fixing blocks 11, and an intermediate block 12 is installed in the middle of the adjusting rods 13; the clamping device 3 is located directly above the intermediate block 12, and the intermediate block 12 is connected to the supporting device 1 through the adjusting rod 13, the side fixing blocks 11 and the supporting device 1.
[0025] Specifically, the support device 1 is fixedly installed below the connecting plate 26, and a side fixing block 11 is provided at the bottom of the support device 1, and an adjusting rod 13 is installed in the middle of the side fixing block 11. The adjusting rod 13 can adjust the distance between the support devices 1, thereby adjusting the distance between the clamping device 3 and the shielding baffle 2, so as to facilitate the equipment to clamp and fix equipment of different sizes.
[0026] The spray size adjustment mechanism includes: an inner pull plate 21 connected to the middle of the shielding baffle 2, a handle 22 is fixedly installed on the upper side of the inner pull plate 21, and connecting rods 23 are connected to both sides of the shielding baffle 2, the connecting rod 23 is connected to the middle of the spring column 24, and a support shell 25 is arranged on the outside of the spring column 24, and a connecting plate 26 is fixedly installed below the shielding baffle 2; a rectangular groove is inlaid in the middle of the inner part of the shielding baffle 2, and the inner pull plate 21 is arranged in the rectangular groove, the shielding baffle 2 forms an elastic connection relationship between the connecting rod 23 and the spring column 24, and the midpoint of the shielding baffle 2 and the midpoint of the clamping device 3 are located on the same horizontal line; the connecting plate 26 is fixedly installed behind the rotating device 33, and the supporting device 1 is clamped in the middle of the connecting plate 26.
[0027] Specifically, a rectangular groove is provided inside the shielding baffle 2, and the inner pull plate 21 is provided in the rectangular groove of the shielding baffle 2, and the inner pull plate 21 is horizontally moved inside the shielding baffle 2 through the handle 22, so as to adjust the space inside the shielding baffle 2 and change the area of the parts to be sprayed. At the same time, the shielding baffle 2 is connected by a connecting rod 23 and a spring column 24, and the shielding baffle 2 is pressed down, and the spring column 24 is driven downward by the connecting rod 23, so that the entire shielding baffle 2 is installed above the clamping device 3 to prevent the raw material from splashing during spraying.
[0028] The equipment spray clamping mechanism includes: a clamping device 3 installed below the shielding baffle 2, a connecting device 31 is connected to the rear of the clamping device 3, and connecting springs 34 are installed on both sides of the inside of the connecting device 31, and a connecting column 32 is connected to the rear midpoint of the connecting device 31, a rotating device 33 is movably installed behind the connecting column 32, and a mounting screw 35 is installed in the middle of the clamping device 3, and a clamping plate 36 is fixedly installed on one side of the front end of the clamping device 3, and a clamping block 37 is installed on one side of the clamping plate 36; the clamping device 3 is installed inside the connecting device 31 through the connecting spring 34, and the clamping device 3 forms a rotational connection relationship through the connecting device 31, the connecting column 32 and the rotating device 33, and two clamping devices 3 are a group.
[0029] A supporting device 1 is fixedly mounted on one side of the connecting plate 26 , and a fixing device 4 is mounted at the rear of the connecting plate 26 , and a round hole 5 is embedded at the rear midpoint of the fixing device 4 .
[0030] Specifically, the clamping device 3 is installed below the shielding baffle 2, and the clamping device 3 is connected to the connecting device 31 through a connecting spring 34. The clamping device 3 is connected to the connecting device 31, a connecting column 32 and a rotating device 33. The rotating device 33 is connected to the rotating device using the circular hole 5 behind the fixing device 4, so that the entire clamping device 3 rotates, which is convenient for the equipment to automatically flip over during spraying, so that the equipment can be fully sprayed.
[0031] Working principle: First, the clamping device 3 and the shielding baffle 2 are installed above the middle block 12 in the middle of the supporting device 1, and the supporting device 1 adjusts the distance between the clamping devices 3 through the adjusting rod 13, so that the clamping device 3 can clamp the parts. After clamping, a shielding baffle 2 is installed above the clamping device 3, and the shielding baffle 2 is connected with the spring column 24 through the connecting rod 23. The shielding baffle 2 is pressed down, and the spring column 24 is driven to be pressed down by the connecting rod 23, so that the entire shielding baffle 2 is installed above the clamping device 3, and an inner pull plate 21 is arranged inside the shielding baffle 2, and the inner pull plate 21 is moved by the handle 22. Adjust the area to be sprayed above the part. After the adjustment, you can start spraying. During spraying, the clamping device 3 can only spray one side of the equipment. If you want to rotate and flip the equipment for spraying, you can connect the rotating device 33 with the rotating device using the circular hole 5 behind the fixing device 4, and then make the rotating device move at a uniform speed. Use the rotating device to drive the rotating device 33 to cause the clamping device 3 to rotate, so as to realize automatic flipping and spraying of the parts. Finally, the clamping device 3 is adjusted in size through the connecting spring 34, so that equipment of different sizes can be clamped and sprayed. In this way, the entire use process of the plasma spraying knocking fixture is completed.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A plasma spraying knock-off fixture, comprising: A shielding baffle (2), wherein a spraying size adjustment mechanism is connected to the middle of the shielding baffle (2), and an equipment spraying clamping mechanism is installed below the shielding baffle (2), characterized in that the spraying size adjustment mechanism comprises: an inner pull plate (21) connected to the middle of the shielding baffle (2), a handle (22) is fixedly installed on one side above the inner pull plate (21), and connecting rods (23) are connected to both sides of the shielding baffle (2), the connecting rods (23) are connected to the middle of a spring column (24), and a supporting shell (25) is arranged outside the spring column (24), and a connecting plate (26) is fixedly installed below the shielding baffle (2); The spray clamping mechanism of the equipment comprises: a clamping device (3) installed below the shielding baffle (2), a connecting device (31) connected to the rear of the clamping device (3), and connecting springs (34) are installed on both sides of the interior of the connecting device (31), and a connecting column (32) is connected to the rear midpoint of the connecting device (31), a rotating device (33) is movably installed behind the connecting column (32), and a mounting screw (35) is installed in the middle of the clamping device (3), and a clamping plate (36) is fixedly installed on one side of the front end of the clamping device (3), and a clamping block (37) is installed on one side of the clamping plate (36).
2. The plasma spraying knock-off jig according to claim 1, characterized in that: A supporting device (1) is fixedly mounted on one side of the connecting plate (26), a fixing device (4) is mounted at the rear of the connecting plate (26), and a circular hole (5) is embedded at the rear midpoint of the fixing device (4).
3. The plasma spraying knock-off jig according to claim 2, characterized in that: Side fixing blocks (11) are fixedly installed on both sides of the bottom of the support device (1), and an adjustment rod (13) is connected between the side fixing blocks (11), and an intermediate block (12) is installed in the middle of the adjustment rod (13).
4. The plasma spraying knock-off jig according to claim 1, characterized in that: A rectangular groove is embedded in the middle of the interior of the shielding baffle (2), and the inner pull plate (21) is arranged in the rectangular groove. The shielding baffle (2) is elastically connected through the connecting rod (23) and the spring column (24), and the midpoint of the shielding baffle (2) and the midpoint of the clamping device (3) are located on the same horizontal line.
5. The plasma spraying knock-off jig according to claim 1, characterized in that: The connecting plate (26) is fixedly mounted behind the rotating device (33), and the supporting device (1) is clamped in the middle of the connecting plate (26).
6. The plasma spraying knock-off jig according to claim 1, characterized in that: The clamping device (3) is installed inside the connecting device (31) via a connecting spring (34), and the clamping device (3) forms a rotational connection relationship through the connecting device (31), the connecting column (32) and the rotating device (33), and two clamping devices (3) form a group.
7. The plasma spraying knock-off jig according to claim 3, characterized in that: The clamping device (3) is located directly above the middle block (12), and the middle block (12) is connected via the adjusting rod (13), the side fixing block (11) and the supporting device (1).
Citation Information
Patent Citations
Plasma spraying shielding jig
CN217127512U
Cited By
Automatic plasma spraying equipment
CN120738589A