Discharging device for regenerating and mixing mixture
By designing a discharge device for regeneration and mixing of mixtures, the problem of wear of asphalt discharge pipes is solved, uniform mixing and efficient discharge of asphalt are achieved, extending the service life of the discharge pipes and reducing maintenance costs.
Patent Information
- Application Number
- CN202421515970.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-29
AI Technical Summary
In the prior art, asphalt discharge pipes are prone to wear when used at high speeds, resulting in a shortened service life and an increase in maintenance costs.
A discharge device for regeneration and mixing of mixture is designed, including auxiliary mixing components, discharge components and push components. The auxiliary mixing assembly maintains the asphalt evenly mixing through the servo motor and the gear system. The discharge assembly connects the discharge pipe and the transfer pipe through the converter to realize the asphalt divert discharge. The pushing assembly uses a hydraulic rod to push the asphalt in the discharge hopper.
By evenly mixing asphalt, it improves its fluidity and reduces discharge delays and obstacles; by diversion of the discharge pipe, it extends the service life of the discharge pipe and reduces maintenance costs; by hydraulic pushing the plate, it increases the discharge rate.
Smart Images

Figure CN222758664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt processing, in particular to a discharging device for mixing and regenerating mixed materials. Background Art
[0002] Asphalt is a black, viscous oily substance, the main component of which is a high molecular organic compound mixed with impurities such as alkyl and aromatic compounds. It is usually used for road paving, waterproof coatings, thermal insulation materials, sealants, etc. In road paving, asphalt is one of the commonly used road surface materials, known as asphalt concrete. At present, in order to save oil resources, waste asphalt or used road base will be recycled and mixed with physical or chemical regeneration to achieve the purpose of recycling and reuse, thereby reducing resource waste and environmental pollution.
[0003] After the asphalt is recycled and mixed to obtain asphalt that can be used directly, the staff will load the asphalt into a storage tank and transport it to the road to be paved. Under the action of the discharging structure and the pushing structure, the asphalt in the tank will be used for road paving.
[0004] However, the discharge structure in the prior art usually allows the asphalt to drop directly into the interior of the pushing structure through a single discharge pipe. When the asphalt falls at a fast speed or the amount of drop is too large, the discharge pipe may be overused, accelerating its wear rate and reducing its service life.
[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0006] In view of the problems in the related technology, the utility model proposes a discharging device for mixed material regeneration and mixing to overcome the above-mentioned technical problems existing in the existing related technology.
[0007] To this end, the specific technical solutions adopted by the utility model are as follows:
[0008] A discharging device for mixed material recycling and mixing comprises a bottom plate, two groups of vertical plates are arranged on the top of the bottom plate, a mixed material storage tank is arranged between the two groups of vertical plates, an auxiliary mixing component is arranged on one side of the mixed material storage tank, a plurality of groups of discharging components are arranged at the bottom end of the mixed material storage tank, a mixed material inlet is arranged at the top of the mixed material storage tank, and a pushing component is arranged at the top of the bottom plate.
[0009] Furthermore, in order to maintain uniform mixing of asphalt in the mixture storage tank, avoid stratification or precipitation of asphalt components, and thereby improve the fluidity of asphalt, make the subsequent discharging process smoother, and reduce delays and obstacles during discharging, the auxiliary mixing assembly includes a fixed box installed on one side of the mixture storage tank, a servo motor is arranged inside the fixed box, a rotating rod 1 is set on the output shaft of the servo motor and passes through the fixed box, a rotating rod 2 is sleeved on the outer side of the rotating rod 1, and a gear 1 is arranged on the outer side of the rotating rod 1; a gear 2 is arranged at the top of the rotating rod 2 and sleeved on the outer side of the rotating rod 1, a gear 3 is meshed between the gear 1 and the gear 2, and a fixed frame is arranged on the side of the gear 3 away from the rotating rod 1; a stirring rod is arranged on the outer side of the rotating rod 2 and located inside the mixture storage tank, and a plurality of groups of stirring paddles are sleeved on the outer side of the stirring rod, and a stirring plate is arranged on the outer side of the rotating rod 1.
[0010] Furthermore, in order to connect the discharge pipe and the transfer pipe together under the action of the converter, the transfer pipe can be used to divert the asphalt inside the discharge pipe to flow out, so as to avoid excessive amount and fast speed of asphalt falling in a single pipeline, which increases the wear of the pipe, extends the service life of the pipeline, and reduces maintenance costs. At the same time, with the assistance of the converter, the transfer pipe is detachable, and then when the asphalt discharge amount is small, it flows directly through the discharge pipe, which increases the flexibility of discharging. The discharge assembly includes a discharge pipe installed at the bottom end of the mixture storage tank, and the bottom end of the discharge pipe is connected to the transfer pipe through the converter. The converter includes a base installed at the bottom end of the mixture storage tank, and two groups of clamping seats are arranged inside the base. A retaining ring 1 is arranged between the two groups of clamping seats, and retaining ring 1 is connected to the pin shaft on both sides through perforations with retaining ring 2, and gaskets are arranged on one side of retaining ring 1 and retaining ring 2.
[0011] Furthermore, when the asphalt falls into the discharge hopper through the discharge assembly, the push plate can be pushed by the action of the hydraulic rod, so that the asphalt inside the discharge hopper can slide quickly and flow to the ground for road paving, thereby achieving the purpose of increasing the asphalt discharge rate. The pushing assembly includes several groups of support plates installed on the top of the mixture storage tank, the top of the support plate is provided with a discharge hopper, the inside of the discharge hopper is provided with a hydraulic rod, and a push plate is provided on one side of the hydraulic rod.
[0012] The beneficial effects of the utility model are:
[0013] 1. The utility model has a simple structure and is easy to operate. By setting up an auxiliary mixing component, the asphalt in the mixture storage tank can be kept uniformly mixed, the stratification or precipitation of the asphalt components can be avoided, and the fluidity of the asphalt can be improved, so that the subsequent discharging process is smoother and the delay and obstacles during discharging are reduced.
[0014] 2. The utility model can connect the discharge pipe and the transfer pipe together under the action of the converter by setting a discharge component. The transfer pipe can be used to divert the asphalt inside the discharge pipe to flow out, so as to avoid excessive amount and fast speed of asphalt falling in a single pipeline, which will increase the wear of the pipe, extend the service life of the pipeline, and reduce maintenance costs. At the same time, with the assistance of the converter, the transfer pipe is detachable, and when the asphalt discharge amount is small, it can flow out directly through the discharge pipe, which increases the flexibility of discharge.
[0015] 3. The utility model is provided with a pushing assembly, so that when the asphalt falls into the discharge hopper through the discharge assembly, the push plate can be pushed by the hydraulic rod, so that the asphalt inside the discharge hopper slides quickly and flows to the ground for road paving, thereby achieving the purpose of increasing the discharge rate of the asphalt. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of a discharge device for mixed material regeneration and mixing according to an embodiment of the utility model;
[0018] Figure 2 It is a cross-sectional view of a discharge device for mixed material regeneration and mixing according to an embodiment of the utility model;
[0019] Figure 3 yes Figure 2 A partial enlarged view of the middle A;
[0020] Figure 4 yes Figure 2 A partial enlarged view of point B in the middle;
[0021] Figure 5 It is a partial schematic diagram of a discharge device for mixed material regeneration and mixing according to an embodiment of the utility model;
[0022] Figure 6 It is a structural schematic diagram of a converter in a discharging device for mixed material regeneration and mixing according to an embodiment of the utility model.
[0023] In the figure:
[0024] 1. Bottom plate; 2. Vertical plate; 3. Mixture storage tank; 4. Auxiliary mixing assembly; 401. Fixed box; 402. Servo motor; 403. Rotating rod one; 404. Rotating rod two; 405. Gear one; 406. Gear two; 407. Gear three; 408. Fixed frame; 409. Stirring rod; 410. Stirring blade; 411. Stirring plate; 5. Discharging assembly; 501. Discharging pipe; 502. Converter; 5021. Base; 5022. Clamping seat; 5023. Retaining ring one; 5024. Perforation; 5025. Pin shaft; 5026. Retaining ring two; 5027. Gasket; 503. Transfer pipe; 6. Mixture inlet; 7. Pushing assembly; 701. Support plate; 702. Discharging hopper; 703. Hydraulic rod; 704. Pushing plate. DETAILED DESCRIPTION
[0025] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0026] According to an embodiment of the utility model, a discharging device for regenerating and mixing a mixed material is provided.
[0027] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-Figure 6 As shown, the discharging device for mixed material recycling and mixing according to the embodiment of the utility model comprises a bottom plate 1, two groups of vertical plates 2 are arranged on the top of the bottom plate 1, a mixed material storage tank 3 is arranged between the two groups of vertical plates 2, an auxiliary mixing component 4 is arranged on one side of the mixed material storage tank 3, a plurality of discharging components 5 are arranged at the bottom end of the mixed material storage tank 3, a mixed material inlet 6 is arranged at the top of the mixed material storage tank 3, and a pushing component 7 is arranged at the top of the bottom plate 1.
[0028] In one embodiment, for the auxiliary mixing assembly 4, the auxiliary mixing assembly 4 includes a fixed box 401 installed on one side of the mixed material storage tank 3, a servo motor 402 is arranged inside the fixed box 401, a rotating rod 1 403 is set on the output shaft of the servo motor 402 and penetrates the fixed box 401, a rotating rod 2 404 is sleeved on the outer side of the rotating rod 1 403, and a gear 1 405 is arranged on the outer side of the rotating rod 1 403; a gear 2 406 is arranged on the top of the rotating rod 2 404 and sleeved on the outer side of the rotating rod 1 403, and the gear 1 405 and the gear 2 406 are connected. 6 is meshed with a gear three 407, and a fixing frame 408 is provided on the side of the gear three 407 away from the rotating rod one 403; a stirring rod 409 is provided on the outside of the rotating rod two 404 and located inside the mixture storage tank 3, and a plurality of groups of stirring paddles 410 are sleeved on the outside of the stirring rod 409, and a stirring plate 411 is provided on the outside of the rotating rod one 403, so as to maintain a uniform mixing of the asphalt in the mixture storage tank 3, avoid stratification or precipitation of the asphalt components, and thus improve the fluidity of the asphalt, make the subsequent discharging process smoother, and reduce delays and obstacles during discharging.
[0029] The working principle of the auxiliary mixing component 4 is as follows: the servo motor 402 is started by controlling the external controller, and then the servo motor 402 drives the gear 1 405 to rotate, and the gear 1 405 drives the gear 2 406 to rotate through the gear 3 407, and the rotation directions of the gear 1 405 and the gear 2 406 are opposite. Under this action, the gear 1 405 drives the rotating rod 1 403 to rotate, and the gear 2 406 drives the rotating rod 2 404 to rotate, so that the stirring plate 411 on the rotating rod 1 403 and the stirring rod 409 and the stirring paddle 410 on the rotating rod 2 404 rotate in opposite directions, which can maintain the uniform mixing of the asphalt in the mixture storage tank 3, avoid stratification or precipitation of the asphalt components, and thus improve the fluidity of the asphalt.
[0030] In one embodiment, for the above-mentioned discharge assembly 5, the discharge assembly 5 includes a discharge pipe 501 installed at the bottom end of the mixed material storage tank 3, the bottom end of the discharge pipe 501 is connected to a transfer pipe 503 through a converter 502, the converter 502 includes a base 5021 installed at the bottom end of the mixed material storage tank 3, two groups of clamping seats 5022 are arranged inside the base 5021, a retaining ring 1 5023 is arranged between the two groups of clamping seats 5022, and both sides of the retaining ring 1 5023 are connected to the pin 5025 through a through hole 5024 with a retaining ring 2 5026, and the retaining ring 1 502 A gasket 5027 is provided on one side of the retaining ring 5026, so that the discharge pipe 501 and the transfer pipe 503 can be connected together under the action of the converter 502, and the transfer pipe 503 can be used to divert the asphalt inside the discharge pipe 501 to flow out, so as to avoid excessive asphalt falling in a single pipeline at a high speed, which increases the wear of the material pipe, prolongs the service life of the pipeline, and reduces the maintenance cost. At the same time, with the assistance of the converter 502, the transfer pipe 503 is in a detachable form, and then when the asphalt discharge amount is small, it can directly flow out through the discharge pipe 501, which increases the flexibility of discharge.
[0031] The working principle of the discharge component 5 is as follows: when the transfer tube 503 needs to be removed, the two sets of pins 5025 are pulled out, and the pins 5025 are taken out from the inside of the perforation 5024, and then the retaining ring 2 5026 and the retaining ring 1 5023 are in a loose state, and the transfer tube 503 can be removed. At the same time, when the transfer tube 503 needs to be diverted, the two sets of pins 5025 and the two sets of perforations 5024 are clamped together to achieve the fixation between the retaining ring 1 5023 and the retaining ring 2 5026, and the transfer tube 503 is fixed to the bottom end of the discharge tube 501, and then the transfer tube 503 and the discharge tube 501 can be connected under the fixing action of the retaining ring 1 5023 and the retaining ring 2 5026, so as to facilitate the subsequent diversion.
[0032] In one embodiment, for the above-mentioned pushing assembly 7, the pushing assembly 7 includes several groups of support plates 701 installed on the top of the mixture storage tank 3, and a discharge hopper 702 is arranged on the top of the support plate 701. Specifically, each group of support plates 701 is installed on two plate bodies at the bottom of the discharge hopper 702, and one group of plate bodies is slightly higher than the other group of plate bodies, so that the discharge hopper 702 is in an inclined state, and a hydraulic rod 703 is arranged inside the discharge hopper 702, and a push plate 704 is arranged on one side of the hydraulic rod 703. When the asphalt falls into the inside of the discharge hopper 702 through the discharge assembly 5, the push plate 704 can be pushed by the action of the hydraulic rod 703, so that the asphalt inside the discharge hopper 702 can slide quickly and flow to the ground for road paving, thereby achieving the purpose of increasing the discharge rate of asphalt.
[0033] The working principle of the pushing assembly 7 is as follows: when the asphalt falls into the discharge hopper 702 through the discharge assembly 5, the hydraulic rod 703 is started by an external controller, and then the push plate 704 is driven to move under the action of the hydraulic rod 703. During the movement, the asphalt in the discharge hopper 702 is easily pushed out. In specific applications, in order to ensure the fluidity of the asphalt, a heating pipe can be set inside the discharge hopper 702 to heat the asphalt.
[0034] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0035] In actual application, after the entire device is transported to the required location, the waste asphalt is sorted, crushed, screened, and other processes are performed, and then the new asphalt that meets the requirements and is recycled and mixed is added to the mixture storage tank 3 through the mixture inlet 6, and the auxiliary mixing component 4 is started to stir the asphalt in the mixture storage tank 3 to avoid stratification or precipitation of asphalt components, thereby improving the fluidity of the asphalt. Under the action of the discharge component 5, the asphalt falls into the inside of the pushing component 7, and under the action of the hydraulic rod 703, the recycled and mixed asphalt is pushed to the ground for road paving.
[0036] In summary, with the aid of the above technical solution of the utility model, the utility model has a simple structure and is easy to operate. By setting the auxiliary mixing component 4, the uniform mixing of the asphalt in the mixture storage tank 3 can be maintained, and the stratification or precipitation of the asphalt components can be avoided, thereby improving the fluidity of the asphalt, making the subsequent discharging process smoother, and reducing the delay and obstacles during discharging. The utility model can connect the discharging pipe 501 with the transfer pipe 503 under the action of the converter 502 by setting the discharging component 5, and the transfer pipe 503 can be used to divert the asphalt inside the discharging pipe 501 to flow out, so as to avoid excessive asphalt falling in a single pipeline at a fast speed, which increases the wear of the material pipe, prolongs the service life of the pipeline, and reduces the maintenance cost. At the same time, with the assistance of the converter 502, the transfer pipe 503 is detachable, so that when the asphalt discharge amount is small, it can flow directly through the discharging pipe 501, increasing the flexibility during discharging. The utility model is provided with a pushing assembly 7, so that when the asphalt falls into the inside of the discharge hopper 702 through the discharge assembly 5, the push plate 704 can be pushed under the action of the hydraulic rod 703, so that the asphalt inside the discharge hopper 702 can slide quickly and flow to the ground for road paving, thereby achieving the purpose of increasing the discharge rate of the asphalt.
[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A discharging device for mixing and regenerating mixed materials, comprising a bottom plate (1), the top of which is provided with two sets of vertical plates (2), characterized in that: A mixed material storage tank (3) is arranged between the two groups of vertical plates (2), an auxiliary mixing assembly (4) is arranged on one side of the mixed material storage tank (3), a plurality of groups of discharge assemblies (5) are arranged at the bottom end of the mixed material storage tank (3), a mixed material inlet (6) is arranged at the top end of the mixed material storage tank (3), and a material pushing assembly (7) is arranged at the top end of the bottom plate (1); The discharge assembly (5) comprises a discharge pipe (501) installed at the bottom end of the mixed material storage tank (3), and the bottom end of the discharge pipe (501) is connected to a transfer pipe (503) via a converter (502).
2. A discharge device for mixed material regeneration and mixing according to claim 1, characterized in that: The auxiliary mixing assembly (4) comprises a fixed box (401) installed on one side of the mixed material storage tank (3), a servo motor (402) is arranged inside the fixed box (401), a rotating rod (403) is set on the output shaft of the servo motor (402) and passes through the fixed box (401), a rotating rod (404) is sleeved on the outer side of the rotating rod (403), and a gear (405) is arranged on the outer side of the rotating rod (403); A gear 2 (406) is arranged at the top of the rotating rod 2 (404) and is sleeved on the outside of the rotating rod 1 (403). A gear 3 (407) is meshed between the gear 1 (405) and the gear 2 (406). A fixing frame (408) is arranged on the side of the gear 3 (407) away from the rotating rod 1 (403).
3. A discharge device for mixed material regeneration and mixing according to claim 2, characterized in that: A stirring rod (409) is arranged outside the second rotating rod (404) and inside the mixed material storage tank (3), and a plurality of groups of stirring blades (410) are sleeved outside the stirring rod (409), and a stirring plate (411) is arranged outside the first rotating rod (403).
4. A discharge device for mixed material regeneration and mixing according to claim 1, characterized in that: The converter (502) comprises a base (5021) installed at the bottom end of the mixed material storage tank (3), two groups of clamping seats (5022) are arranged inside the base (5021), a retaining ring (5023) is arranged between the two groups of the clamping seats (5022), both sides of the retaining ring (5023) are connected to the pin (5025) with a retaining ring (5026) through a through hole (5024), and a gasket (5027) is arranged on one side of the retaining ring (5023) and the retaining ring (5026).
5. A discharge device for mixed material regeneration and mixing according to claim 1, characterized in that: The pushing assembly (7) comprises a plurality of support plates (701) mounted on the top of the mixed material storage tank (3), a discharge hopper (702) being arranged at the top of the support plate (701), a hydraulic rod (703) being arranged inside the discharge hopper (702), and a pushing plate (704) being arranged on one side of the hydraulic rod (703).