Novel turbine actuator with on-line leakage detection function
By designing a new turbine actuator with online leakage check function, including connecting flange, collection hole, discharge hole and other components, the problem of turbine actuator in the existing technology being unable to detect leakage online, real-time emission of power oil online detection and leakage, and improving maintenance efficiency and safety and stability of unit operation.
Patent Information
- Application Number
- CN202421738740.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-22
AI Technical Summary
When the existing turbine actuator is operated in blast furnace gas, the shaft head seal frequently aging, damaged and oil leakage, resulting in unstable adjustment of the static blade angle, affecting the safety of the unit operation, and the inability to detect leakage online, resulting in waste of power oil and safety hazards.
A new type of turbine actuator with online leakage detection function was designed, including the instrument body, connecting flange, collection hole, ring cavity, discharge hole, oil drain pipe and oil drain valve. Through the combination of these components, the online detection of power oil and real-time discharge of leakage is achieved.
The online oil leakage detection of the actuator shaft head is realized, which avoids the necessity of shutdown inspection, improves maintenance efficiency, ensures the safety and stability of the unit operation, and reduces the waste of power oil.
Smart Images

Figure CN222759834U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of turbine equipment, and in particular relates to a new type of turbine actuator with an online leakage detection function. Background Art
[0002] In large and medium-sized TRT and BPRT units operating in industrial production such as steel and chemical industry, all devices equipped with stator blade adjustment actuators, especially the gas turbine actuators of BPRT units, are key devices for realizing automatic adjustment of the units. Because blast furnace gas is dusty and has a temperature of nearly 200 degrees, the actuator shaft head seal frequently ages, breaks and leaks, affecting the stator blade angle adjustment and stable unit operation.
[0003] To check whether the actuator is leaking oil, it is necessary to shut down, open and replace the actuator, and wait until the oil level in the tank changes significantly before checking. If the actuator is not shut down, it is impossible to check for leaks, and leaks cannot be discovered in advance, which brings hidden dangers to the safe operation of the unit and causes waste of power oil leakage. Since the power oil also controls the inlet quick-cut valve, bypass single-acting valve and double-acting valve, and axial flow fan stator adjustment cylinder, it affects the safe operation of the turbine and axial flow blower units, and even causes slow wind and wind interruption accidents in the blast furnace, which in turn causes chemical tuyere accidents.
[0004] Therefore, a new turbine actuator with online leakage detection function is proposed. Utility Model Content
[0005] The utility model aims to provide a novel turbine actuator with an online leak detection function, which has the function of online leak detection of the actuator shaft head, thereby solving the problem that the actuator in the prior art needs to be shut down, opened for ventilation and replaced, and the oil level in the oil tank needs to change significantly before it can be detected.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is that the utility model provides a new type of turbine actuator with an online leak detection function, including an actuator body, a connecting flange is arranged on the top of the actuator body, a collecting hole is arranged on the top of the connecting flange, an annular cavity is arranged inside the connecting flange, a discharge hole is arranged at the bottom of the connecting flange, an oil discharge pipe is connected to the discharge hole, and an oil discharge valve is arranged on the oil discharge pipe.
[0007] Preferably, a flange hole is provided on the top edge of the connecting flange.
[0008] Preferably, a reserved hole is provided on the side of the connecting flange.
[0009] Preferably, there are several collecting holes and one discharge hole.
[0010] Preferably, the oil drain pipe is arranged in a number corresponding to the discharge holes, and the bottom of the oil drain pipe is arranged as an oil discharge port.
[0011] Preferably, the number of the oil drain valves is set corresponding to the number of the oil drain pipes.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. The utility model can check whether the actuator is leaking oil at any time, solve the problem of actuator leakage being difficult to check from the source, effectively improve the maintenance efficiency and provide a new inspection method, and has high accuracy, and is easy to operate and maintain;
[0014] 2. The utility model has the function of online leakage detection of the actuator shaft head, which solves the problem that the actuator in the prior art needs to be shut down, opened for ventilation and replaced, and the oil level in the oil tank needs to change significantly before it can be detected. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0016] Figure 1 This is a structural diagram of a new type of turbine actuator with online leak detection function;
[0017] Figure 2 It is a cross-sectional structural diagram of a new type of turbine actuator with online leak detection function;
[0018] In the above figures, 1. body, 2. connecting flange, 3. flange hole, 4. collecting hole, 5. reserved hole, 6. annular cavity, 7. discharge hole, 8. oil drain pipe, 9. oil drain port, 10. oil drain valve. DETAILED DESCRIPTION
[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0021] Embodiment 1, as Figure 1-2As shown, a novel turbine actuator with online leak detection function includes a body 1, which is the main part of the actuator, carries and protects the operation of various internal components, is strong and durable, and can withstand high temperature and dusty working environments. A connecting flange 2 is provided on the top of the body 1, and the connecting flange 2 is used to fix the actuator in place to ensure a stable connection between the actuator and other components.
[0022] A collection hole 4 is provided at the top of the connecting flange 2, and the collection hole 4 is used to collect the leaked power oil. An annular cavity 6 is provided inside the connecting flange 2, and the annular cavity 6 is a sealed space provided inside the connecting flange 2, and is used to collect and temporarily store the leaked oil. A discharge hole 7 is provided at the bottom of the connecting flange 2, and the discharge hole 7 discharges the oil collected by the annular cavity 6. An oil discharge pipe 8 is connected to the discharge hole 7, and the oil discharge pipe 8 is connected to the discharge hole 7 to discharge the oil, which is convenient for centralized treatment of the leaked oil. An oil discharge valve 10 is provided on the oil discharge pipe 8, and the oil discharge valve 10 controls the opening and closing of the oil discharge pipe 8, which is easy to operate, can control the discharge of oil at any time, and improve maintenance efficiency.
[0023] The following is a detailed description of the design of the above key components:
[0024] The top edge of the connecting flange 2 is provided with a flange hole 3, which is a connecting hole used when installing the connecting flange 2, providing a stable and reliable installation method and facilitating maintenance and disassembly.
[0025] The side of the connecting flange 2 is provided with a reserved hole 5, which is used for possible expansion or installation of other detection equipment, thereby enhancing the scalability and flexibility of the actuator.
[0026] There are several collecting holes 4, which collect the oil that may leak during the operation of the actuator. A plurality of collecting holes 4 are arranged on the top of the connecting flange 2 to ensure full coverage and rapid collection of the leaked oil. The design of the plurality of collecting holes 4 makes the collection efficiency high, and the leaked oil can be collected faster and more effectively. There is one discharge hole 7, and the oil collected by the annular cavity 6 is discharged through a single discharge hole 7. This simplifies the oil circuit design, making the oil collection and discharge more centralized and effective.
[0027] The oil drain pipe 8 is arranged in the same number as the discharge holes 7, and the oil drain pipe 8 and the discharge holes 7 ensure that the oil discharged from the discharge holes 7 can be effectively discharged through the oil drain pipe 8. The bottom of the oil drain pipe 8 is arranged as an oil drain port 9, and the bottom of the oil drain pipe 8 is arranged as an oil drain port 9 for finally discharging the collected oil. The oil drain port 9 is located at the bottom of the oil drain pipe 8, which is conducive to the smooth discharge of the oil.
[0028] The number of the oil drain valves 10 corresponds to the number of the oil drain pipes 8. The number of the oil drain valves 10 is the same as the number of the oil drain pipes 8, and each oil drain pipe 8 is provided with an oil drain valve 10. The oil drain valve 10 is used to control the opening and closing of the oil drain pipe 8 and control the discharge of oil. It is only necessary to open the oil drain valve 10 to observe whether oil is discharged to know whether the actuator is leaking oil.
[0029] The standard parts used in the utility model can all be purchased from the market, special-shaped parts can be customized according to the description in the specification and the drawings, the specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art, the machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A novel turbine actuator with online leak detection function, comprising an actuator body, characterized in that: A connecting flange is arranged on the top of the body, a collecting hole is arranged on the top of the connecting flange, a circular cavity is arranged inside the connecting flange, a discharge hole is arranged on the bottom of the connecting flange, an oil discharge pipe is connected to the discharge hole, and an oil discharge valve is arranged on the oil discharge pipe.
2. The novel turbine actuator with online leak detection function according to claim 1 is characterized in that: A flange hole is arranged on the top edge of the connecting flange.
3. The novel turbine actuator with online leak detection function according to claim 1 is characterized in that: The side edge of the connecting flange is provided with a reserved hole.
4. The novel turbine actuator with online leak detection function according to claim 1 is characterized in that: The number of the collecting holes is several, and the number of the discharging hole is one.
5. The novel turbine actuator with online leak detection function according to claim 4 is characterized in that: The oil drain pipe is arranged in a number corresponding to the discharge holes, and the bottom of the oil drain pipe is arranged as an oil drain port.
6. The novel turbine actuator with online leak detection function according to claim 5 is characterized in that: The number of the oil drain valves is set corresponding to the number of the oil drain pipes.