High-strength ceramsite preparation device

Abstract

The utility model discloses a high-strength ceramsite preparation device, relates to the technical field of ceramsite preparation, and adopts the technical scheme that the high-strength ceramsite preparation device comprises a support frame in which a cooling cavity and a filtering cavity are formed, and further comprises a cooling assembly arranged on the support frame, a water tank is installed on the supporting frame, a plurality of spraying pipes are inserted into the water tank at equal intervals, each spraying pipe penetrates through the water tank and the supporting frame and extends into the cooling cavity, a conveying plate is installed in the cooling cavity, the conveying plate is obliquely installed in the cooling cavity, and a filter screen is installed in the conveying plate; and one end of a conveying frame is mounted at the lower end of the conveying plate, so that the problems that in the background technology, when the ceramsite on the outer surface is rapidly cooled, the quality problem possibly occurs due to the fact that the temperature of the ceramsite on the outer surface is too fast, but the ceramsite in the center cannot be sprayed with water, and the ceramsite in the center is slowly cooled are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite preparation, and more specifically, to a high-strength ceramsite preparation device. Background Art

[0002] Ceramic aggregate is a light aggregate with the advantages of low density, high strength, good thermal insulation and heat insulation. It is a new type of building basic material with excellent performance and great market demand. Ceramic light aggregate is a ceramic particle with a hard ceramic or enamel shell on the surface and a large number of closed micropores inside. Ceramic aggregate is not only light, heat-insulating, and has low water absorption, but also has good fire resistance, earthquake resistance, impermeability, frost resistance, durability, and resistance to alkali aggregate reaction. Therefore, ceramsite is widely used in construction, petroleum, chemical industry, agriculture, filler and filter material. Traditional raw materials for ceramsite light aggregate are natural minerals such as clay and shale, or waste materials such as sludge and tailings are used to replace traditional clay and shale fired ceramsite.

[0003] Ceramic granules are a kind of lightweight and porous ceramic material, which are usually produced by various clay raw materials through grinding, water granulation, roasting and other processes. In this process, the cooling of ceramsite is an important link, because it directly affects the quality and performance of ceramsite. Ceramic granules can be quickly cooled to 1000℃~700℃, but from 700℃ to 400℃, slow cooling is required to avoid the quality of ceramsite affected by excessive temperature shrinkage stress. The current cooling method is mainly to pile up the roasted ceramsite in one place, and then use water pipes to spray water to cool the ceramsite. This cooling method is easy to cause a lot of water waste in the implementation process, and the ceramsite in the center will not be sprinkled, which will cause the ceramsite on the outer surface to cool rapidly. The ceramsite on the outer surface may have quality problems if it cools too fast, but the ceramsite in the center cannot be sprinkled with water, which will cause the ceramsite in the center to cool slowly.

[0004] Therefore, in order to solve the above technical problems, the present application proposes a high-strength ceramsite preparation device. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model aims to provide a high-strength ceramsite preparation device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-strength ceramsite preparation device, comprising a support frame, a cooling cavity and a filtering cavity are provided in the support frame, and further comprising:

[0007] A cooling assembly is arranged on a support frame, and the cooling assembly includes a water tank. The water tank is installed on the support frame, and a plurality of spray pipes are equidistantly inserted in the water tank. Each spray pipe runs through the water tank and the support frame and extends into the cooling cavity, so that the spray pipe can spray water onto the expanded clay on the conveying plate.

[0008] A conveying plate is installed in the cooling chamber, the conveying plate is installed obliquely in the cooling chamber, and a filter is installed in the conveying plate. One end of a conveying frame is installed at the lower end of the conveying plate. The conveying frame and the conveying plate maintain a consistent inclination. A support frame extends from the lower end of the conveying frame, so that the expanded clay can automatically roll to the next step after the expanded clay is quickly cooled.

[0009] Preferably, a base is installed on the same surface of the support frame as the conveying frame, and a shaking assembly is arranged on the base. The shaking assembly includes a support plate. A support plate is installed on the side of the support frame extended by the conveying frame, and a motor is installed on the support plate. A turntable is plugged into the motor to provide power for the expanded clay in the shaking water pump.

[0010] A supporting leg is installed on the base, and a sieve plate is slidably installed on the supporting leg. A connecting plate is installed on one end of the sieve plate close to the conveying frame. The connecting plate is connected to the turntable by a rotating shaft. The rotating shaft can rotate on the turntable and the connecting plate, so as to facilitate connecting the sieve plate to the turntable and enable the sieve plate to slide on the supporting leg.

[0011] The base is provided with a plurality of drainage grooves which are inclined, and each of the drainage grooves is located below the sieve plate, so that the water falling from the sieve plate onto the base can be drained away from the drainage grooves.

[0012] Preferably, a filter assembly is arranged in the support frame, and the filter assembly includes a filter frame, which is slidably mounted on the frame, and the filter frame is in the filter cavity and passes through the support frame, and a support block is mirror-mounted on the filter frame, and a partition is installed at the center of each support block, and a limit plate is mirror-slidably mounted in each support block with the partition as the dividing point, and each limit plate is connected to the partition by a spring to facilitate automatic resetting of the limit plate.

[0013] A slide rail is provided on each of the support blocks at a position corresponding to the limit plate, and a handle is installed on each of the limit plates. Each handle extends out of the slide rail and can slide within the slide rail. Every two vertically installed handles are connected by a connecting rod to facilitate simultaneous movement of the vertical handles.

[0014] The support frame is provided with limiting holes at positions corresponding to the limiting plates, and each of the limiting plates can slide in the limiting holes, so that the limiting plates are inserted into the limiting holes to fix the filter frame.

[0015] Preferably, a circulation component is installed in the filter chamber, and the circulation component includes a water pump. A water pump is installed in the filter chamber, one end of the water pump is connected to a water suction pipe, and the other end of the water pump is connected to one end of a water supply pipe, one end of the water supply pipe passes through the support frame and extends into the water tank, so as to facilitate the re-delivery of clean water to the water tank, thereby saving water resources.

[0016] Preferably, a receiving plate is obliquely installed on one side of the support frame away from the conveying frame, and one end of the receiving plate at the lower part extends into the support frame and is connected to the conveying plate to facilitate the rotation of the expanded clay and rolling from the receiving plate to the conveying plate.

[0017] Preferably, one end of the conveying frame extending from the support frame is located above the sieve plate, so as to facilitate the ceramsite to automatically roll from the conveying frame into the sieve plate.

[0018] Preferably, each of the spray pipes is located above the conveying plate, the cooling chamber is located above the filtering chamber, and the cooling chamber is communicated with the filtering chamber, and the water pump is located below the sieve plate, so that the water can smoothly reach the water pump after being filtered.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] 1. In the utility model, a cooling assembly is arranged on a support frame, the water tank is filled with water, and then the spray pipe is turned on, and then clean water is transported from the spray pipe to the cooling chamber, and then the ceramsite formed by high-temperature firing is transported to the conveying plate through the receiving plate, and then the ceramsite formed by high-temperature firing passes through the conveying plate and the water walls at the same time, and the ceramsite is quickly cooled by the water walls, and then the ceramsite passing through the water walls will come to the conveying frame, thereby solving the problem in the background technology that the ceramsite on the outer surface is rapidly cooled, and the ceramsite on the outer surface may have quality problems if the temperature is cooled too quickly, but the ceramsite in the center cannot be sprinkled with water, which will cause the ceramsite in the center to cool slowly.

[0021] 2. In the utility model, the rapidly cooled ceramsite is conveyed from the conveying frame to the sieve plate by a shaking assembly arranged on the base, and then the motor is started to drive the turntable to rotate, the rotation of the turntable will drive the rotating shaft to move in a circle, the movement of the rotating shaft will drive the connecting plate to move back and forth, the movement of the connecting plate will drive the sieve plate to slide back and forth on the supporting legs, the back and forth sliding of the sieve plate will drive the ceramsite in the sieve plate to shake back and forth in the sieve plate, so as to shake out the ceramsite, prevent the ceramsite from piling up, and effectively achieve slow and uniform heat dissipation of the ceramsite. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a structural schematic diagram of the transmission plate in the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the screen plate in the utility model;

[0026] Figure 4 It is a structural schematic diagram of the base in the utility model.

[0027] Figure 5 For this utility model Figure 2 Schematic diagram of the structure of the enlarged figure at A in the middle.

[0028] Figure 6 It is a structural schematic diagram of the water tank in the utility model.

[0029] 1. Support frame; 2. Cooling chamber; 3. Filter chamber; 4. Receiving plate; 5. Cooling assembly; 501. Water tank; 502. Spray pipe; 503. Transfer plate; 504. Filter screen; 505. Conveying frame; 6. Base; 7. Shaking assembly; 701. Support plate; 702. Motor; 703. Turntable; 704. Rotating shaft; 705. Connecting plate; 706. Sieve plate; 707. Support leg; 708. Drain trough; 8. Filter assembly; 801. Filter frame; 802. Support block; 803. Partition; 804. Limiting plate; 805. Spring; 806. Slide rail; 807. Handle; 808. Connecting rod; 809. Limiting hole; 9. Circulation assembly; 901. Water pump; 902. Suction pipe; 903. Water delivery pipe. DETAILED DESCRIPTION

[0030] like Figure 1-6 As shown, the utility model provides a high-strength ceramsite preparation device, including a support frame 1, a cooling chamber 2 and a filter chamber 3 are provided in the support frame 1, and also includes:

[0031] The cooling assembly 5 arranged on the support frame 1 is used to realize rapid cooling of the ceramsite fired at high temperature. The cooling assembly 5 comprises a water tank 501. The water tank 501 is installed on the support frame 1, which is used to realize the function of storing water. A plurality of spray pipes 502 are equidistantly inserted in the water tank 501, which are used to facilitate the spray pipes 502 to form a water wall with equal spacing. Each spray pipe 502 runs through the water tank 501 and the support frame 1 and extends into the cooling chamber 2. When the ceramsite fired at high temperature passes through the conveying plate 503, the water sprayed by the spray pipe 502 will quickly cool down the ceramsite. The conveying plate 503 is installed in the cooling chamber 2. For realizing the function of conveying expanded clay, the conveying plate 503 is installed obliquely in the cooling chamber 2, which is used to realize the automatic rolling of the expanded clay, and a filter screen 504 is installed in the conveying plate 503, which is used to realize the function of drainage. One end of a conveying frame 505 is installed at the lower end of the conveying plate 503, which is used to convey the expanded clay. The conveying frame 505 maintains a consistent inclination with the conveying plate 503, which is used to realize the automatic rolling of the expanded clay to the next step. A support is extended from one end of the conveying frame 505 which is at a lower position, and one end of the conveying frame 505 extending from the support frame 1 is located above the sieve plate 706, which is used to realize the accurate falling of the expanded clay into the sieve plate 706.

[0032] A base 6 is installed on the same surface of the support frame 1 as the conveying frame 505, which is used to achieve the supporting function. A shaking component 7 is arranged on the base 6, which is used to spread the ceramsite evenly so that the ceramsite can dissipate heat evenly. The shaking component 7 includes a support plate 701. A support plate 701 is installed on the side of the support frame 1 extended by the conveying frame 505. A motor 702 is installed on the support plate 701, which is used to provide power. A turntable 703 is plugged into the motor 702, which is used to achieve the transmission function. A support leg 707 is installed on the base 6, which is used to achieve stability. In order to facilitate sliding, a sieve plate 706 is slidably installed on the supporting leg 707, which is used to store expanded clay and filter moisture. A connecting plate 705 is installed at one end of the sieve plate 706 close to the conveying frame 505, which is used to achieve the connection function. The connecting plate 705 is connected to the turntable 703 through a rotating shaft 704, and the rotating shaft 704 can rotate on the turntable 703 and the connecting plate 705, which is used to achieve the connection function. A plurality of drainage grooves 708 are inclinedly opened on the base 6, and each drainage groove 708 is located below the sieve plate 706, which is used to achieve the function of drainage.

[0033] A filter assembly 8 is provided in the support frame 1, which is used to filter water. The filter assembly 8 includes a filter frame 801, which is slidably mounted on the frame, and is used to filter impurities in the water. The filter frame 801 is in the filter cavity 3 and passes through the support frame 1, and a support block 802 is mirror-mounted on the filter frame 801. A partition 803 is installed at the center of each support block 802, which is used to achieve the connection function. A limit plate 804 is mirror-mounted in each support block 802 with the partition 803 as the dividing point, which is used to fix the filter frame 801. Each limit plate 804 is connected to the partition 803 by a spring 805. , which is used to achieve the function of automatic resetting. A slide rail 806 is provided at a position corresponding to the limit plate 804 on each support block 802, and a handle 807 is installed on each limit plate 804. Each handle 807 extends out of the slide rail 806 and can slide in the slide rail 806, which is used to facilitate pulling the limit plate 804. Every two vertically installed handles 807 are connected by a connecting rod 808, which is used to facilitate pulling the vertical handles 807 at the same time. A limit hole 809 is provided at the position corresponding to the limit plate 804 on the support frame 1, and each limit plate 804 can slide in the limit hole 809, which is used to achieve the function of fixing the filter frame 801.

[0034] A circulation component 9 is installed in the filter chamber 3, which is used to realize the recycling and utilization of water resources. The circulation component 9 includes a water pump 901. The water pump 901 is installed in the filter chamber 3. One end of the water pump 901 is connected to a suction pipe 902, which is used to absorb water, and the other end of the water pump 901 is connected to one end of a water supply pipe 903. One end of the water supply pipe 903 passes through the support frame 1 and extends into the water tank 501. It is used to deliver clean water to the water tank 501.

[0035] A receiving plate 4 is installed obliquely on one side of the support frame 1 away from the conveying frame 505. One end of the receiving plate 4 at the lower part extends into the support frame 1 and is connected to the conveying plate 503. It is used to convey the ceramsite and make the ceramsite automatically roll onto the conveying plate 503.

[0036] Each spray pipe 502 is located above the conveying plate 503, the cooling chamber 2 is located above the filtering chamber 3, and the cooling chamber 2 is communicated with the filtering chamber 3, and the water pump 901 is located below the sieve plate 706, which is used to cool down the high-temperature fired ceramsite with clean water, and then the water falls from the filter net 504 onto the filter frame 801, and then the filtered water will fall to the water pump 901.

[0037] Working principle: When the ceramsite needs to be cooled quickly, first fill the water tank 501 with water, then open the spray pipe 502, and then the clean water will be transported from the spray pipe 502 to the cooling chamber 2, and the water flowing out of the spray pipe 502 will form a water wall with equal spacing and fall on the conveying plate 503, and then the ceramsite formed by high-temperature firing will be transported to the conveying plate 503 through the receiving plate 4, and then the ceramsite formed by high-temperature firing will pass through the conveying plate 503 and the water wall at the same time, and the ceramsite will be quickly cooled by the water wall, and then the ceramsite passing through the water wall will come to the conveying frame 505, and then be transported from the conveying frame 505 to the sieve plate 706, and at the same time, the water sprayed on the ceramsite will fall from the filter screen 504 to the filter frame 801 in the filter chamber 3, and then pass through The filter frame 801 filters and leaves impurities in the filter frame 801, and then the clean water will fall to the water pump 901, and then by turning on the water pump 901, the start of the water pump 901 will drive the water suction pipe to absorb water, and then transport the water to the water delivery pipe 903, and then transport the water from the water delivery pipe 903 to the water tank 501, and then start the motor 702 while driving the turntable 703 to rotate, the rotation of the turntable 703 will drive the rotating shaft 704 to move in a circle, the movement of the rotating shaft 704 will also drive the connecting plate 705 to move back and forth, the movement of the connecting plate 705 will drive the sieve plate 706 to slide back and forth on the supporting legs 707, and the sliding back and forth of the sieve plate 706 will also drive the ceramsite in the sieve plate 706 to shake back and forth in the sieve plate 706, so as to shake out the ceramsite without causing the accumulation of ceramsite.

[0038] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.

Claims

1. A high-strength ceramsite preparation device, comprising a support frame (1), wherein a cooling chamber (2) and a filtering chamber (3) are provided in the support frame (1), characterized in that: Also includes: A cooling assembly (5) is arranged on a support frame (1), the cooling assembly (5) comprising a water tank (501), the support frame (1) being provided with the water tank (501), a plurality of spray pipes (502) being equidistantly inserted into the water tank (501), each spray pipe (502) penetrating the water tank (501) and the support frame (1) and extending into the cooling cavity (2); A conveying plate (503) is installed in the cooling chamber (2), the conveying plate (503) is installed in an inclined manner in the cooling chamber (2), and a filter screen (504) is installed in the conveying plate (503); one end of a conveying frame (505) is installed at the lower end of the conveying plate (503), the conveying frame (505) and the conveying plate (503) maintain the same inclination, and the lower end of the conveying frame (505) extends out of the support frame (1).

2. A high-strength ceramsite preparation device according to claim 1, characterized in that: A base (6) is installed on the same surface of the support frame (1) as the conveying frame (505), and a shaking assembly (7) is arranged on the base (6). The shaking assembly (7) comprises a supporting plate (701). A supporting plate (701) is installed on a surface of the support frame (1) extended by the conveying frame (505), and a motor (702) is installed on the supporting plate (701), and a rotating disk (703) is plugged into the motor (702); The base (6) is provided with a supporting leg (707), a sieve plate (706) is slidably mounted on the supporting leg (707), a connecting plate (705) is mounted on one end of the sieve plate (706) close to the conveying frame (505), the connecting plate (705) is connected to the rotating disk (703) via a rotating shaft (704), and the rotating shaft (704) can rotate on the rotating disk (703) and the connecting plate (705); The base (6) is provided with a plurality of drainage grooves (708) which are inclined, and each of the drainage grooves (708) is located below the sieve plate (706).

3. A high-strength ceramsite preparation device according to claim 2, characterized in that: A filter assembly (8) is arranged in the support frame (1), and the filter assembly (8) comprises a filter frame (801), the filter frame (801) is slidably mounted on the frame, and the filter frame (801) is located in the filter cavity (3) and penetrates the support frame (1), and a support block (802) is mirror-mounted on the filter frame (801), a partition (803) is mounted at the center of each support block (802), and a limit plate (804) is mirror-mounted in a slidable manner in each support block (802) with the partition (803) as a dividing point, and each limit plate (804) is connected to the partition (803) via a spring (805); A slide rail (806) is provided on each of the support blocks (802) at a position corresponding to the limit plate (804), a handle (807) is installed on each of the limit plates (804), each of the handles (807) extends out of the slide rail (806) and can slide within the slide rail (806), and each two vertically installed handles (807) are connected by a connecting rod (808); The support frame (1) is provided with limiting holes (809) at positions corresponding to the limiting plates (804), and each of the limiting plates (804) can slide in the limiting holes (809).

4. A high-strength ceramsite preparation device according to claim 3, characterized in that: A circulation component (9) is installed in the filter chamber (3), and the circulation component (9) includes a water pump (901). The water pump (901) is installed in the filter chamber (3), one end of the water pump (901) is plugged with a water suction pipe (902), and the other end of the water pump (901) is plugged with one end of a water supply pipe (903), and one end of the water supply pipe (903) passes through the support frame (1) and extends into the water tank (501).

5. A high-strength ceramsite preparation device according to claim 4, characterized in that: A receiving plate (4) is obliquely mounted on one side of the support frame (1) away from the conveying frame (505); a lower end of the receiving plate (4) extends into the support frame (1) and is connected to the conveying plate (503).

6. A high-strength ceramsite preparation device according to claim 5, characterized in that: One end of the conveying frame (505) extending out of the support frame (1) is located above the screen plate (706).

7. A high-strength ceramsite preparation device according to claim 6, characterized in that: Each of the spray pipes (502) is located above the conveying plate (503), the cooling chamber (2) is located above the filtering chamber (3), and the cooling chamber (2) is communicated with the filtering chamber (3), and the water pump (901) is located below the sieve plate (706).

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