Assembly tool for stator and shell

By introducing a corrected structure into the assembly workpiece of the stator and the shell, the problem of poor coaxiality when assembling the stator and the shell is solved, and a higher assembly accuracy and scratch-free assembly process is achieved.

CN222763739UActive Publication Date: 2025-04-15XIAOMI EV TECH CO LTD
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Patent Information

Application Number
CN202420883038.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-04-15
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The stator and the shell are prone to scratches during assembly, resulting in poor coaxiality.

Method used

An assembly tool is provided, including a base, a mounting table and a bias correction structure. The mounting table can swing and drive the swing through the correction structure to make the central axis of the stator coincide with the preset axis, thereby achieving correction of the central axis of the stator.

Benefits of technology

Through the use of the corrective structure, scratches during assembly of the stator and the shell can be effectively avoided, and its coaxiality can be improved, ensuring the smooth progress of the assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an assembly tool used for a stator and a shell. The assembly tool comprises a base, a base plate and a base plate, the mounting table is used for mounting a stator and is arranged on the base in a swinging manner; and the deviation rectifying structure is arranged on the base and can drive the mounting table to swing relative to the base, so that the central axis of the stator on the mounting table coincides with a preset axis. The assembly tool can solve the technical problem that the stator and the shell are easy to rub during assembly.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of motors, and in particular, to an assembly tool for a stator and a housing. Background Art

[0002] The motor includes a stator and a housing. The stator and the housing are generally fitted together by a shrink fitting process. Specifically, the housing is first heated to increase the inner diameter of the housing, and then the stator is inserted into the housing.

[0003] In the related art, the central axis of the stator may have a certain degree of verticality, which results in poor concentricity or coaxiality between the stator and the housing when the stator and the housing are directly assembled, causing the stator and the housing to be easily scratched during assembly. Utility Model Content

[0004] The purpose of the present disclosure is to provide an assembly tool for a stator and a housing, which can solve the technical problem that scratches are easily generated during assembly of the stator and the housing.

[0005] In order to achieve the above-mentioned purpose, the present disclosure provides an assembly tool for a stator and a housing, the assembly tool comprising: a base; a mounting platform for mounting the stator and swingably disposed on the base; and a correction structure, which is disposed on the base and configured to drive the mounting platform to swing relative to the base so that the central axis of the stator on the mounting platform coincides with a preset axis.

[0006] Optionally, the mounting platform has a through hole for communicating with the stator, and the deviation-correcting structure extends out of the through hole and is used to abut against the inner wall surface of the stator, so as to drive the mounting platform to swing relative to the base through the stator.

[0007] Optionally, the deviation-correcting structure is configured as a three-jaw chuck, a central axis of the three-jaw chuck is configured as the preset axis, and the jaws of the three-jaw chuck are used to abut against the inner wall surface of the stator.

[0008] Optionally, the claw has an arc-shaped mating surface, and the mating surface is used to fit against the inner wall surface of the stator.

[0009] Optionally, a plurality of elastic members are arranged between the mounting platform and the base, and the plurality of elastic members are arranged around the preset axis and are configured to allow the mounting platform to swing relative to the base.

[0010] Optionally, a threaded connector is connected between the mounting platform and the base, the elastic member is configured as a compression spring, and the compression spring is sleeved on the threaded connector.

[0011] Optionally, a plurality of pairs of first stop columns and second stop columns arranged around the preset axis are arranged between the mounting platform and the base, the mounting platform is provided with the first stop column, and the base is provided with the second stop column. When the mounting platform swings to a maximum swing angle relative to the base, the corresponding first stop column abuts against the second stop column.

[0012] Optionally, a limiting structure is provided on the mounting platform, and the limiting structure is used to limit the stator from rotating around its own central axis relative to the mounting platform.

[0013] Optionally, the mounting platform has a mounting surface and a T-slot, the mounting surface is used to receive the stator, the limiting structure includes a T-block arranged in the T-slot, the T-block includes a first block and a second block that are perpendicular to each other, the first block extends in a direction parallel to the preset axis and extends out of the mounting surface, and the first block is used to be inserted into the matching slot of the stator.

[0014] Optionally, the preset axis extends along a first direction, the base includes a first sub-seat and a second sub-seat, the first sub-seat is slidably connected to the second sub-seat along a second direction, the first direction is perpendicular to the second direction, and the mounting platform is swingably disposed on the first sub-seat.

[0015] Optionally, the base includes a third sub-seat, the second sub-seat is slidably connected to the third sub-seat along a third direction, and the first direction, the second direction and the third direction are perpendicular to each other.

[0016] Optionally, the mounting platform includes a first sub-platform and a second sub-platform, the first sub-platform is swingably disposed on the base, and the second sub-platform is used to mount the stator, wherein the second sub-platform is rotatably disposed on the first sub-platform around its own central axis.

[0017] Optionally, a driving structure is provided on the base, an open slot is provided on the first sub-platform, the driving structure is connected to the second sub-platform through the open slot, and is used to selectively drive the second sub-platform to rotate.

[0018] Optionally, the driving structure includes a telescopic cylinder and a connecting arm, the telescopic cylinder has a telescopic rod, the telescopic rod is perpendicular to the preset axis, the hinge axis of the telescopic rod and the connecting arm is parallel to the preset axis, and the connecting arm is connected to the second sub-platform.

[0019] Through the above technical scheme, in the assembly tool for the stator and the shell provided by the present invention, when the stator and the shell are assembled, the stator can be installed on the mounting table, and then the mounting table can be driven to swing by the correction structure, thereby driving the stator on the mounting table to swing, so that the central axis of the stator coincides with the preset axis, thereby realizing the correction of the central axis of the stator, and then the central axis of the shell is set to coincide with the preset axis, and then the stator and the shell are assembled. At this time, the concentricity or coaxiality of the shell and the stator is good, so it can be avoided that the two are scratched when assembled, that is, the technical problem that the stator and the shell are easily scratched when assembled due to the central axis of the stator having a certain verticality can be solved.

[0020] Other features and advantages of the present disclosure will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present disclosure and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present disclosure but do not constitute a limitation of the present disclosure. In the accompanying drawings:

[0022] Figure 1 It is a schematic diagram of assembling a stator and a housing according to an embodiment of the present disclosure and an assembly tool for the stator;

[0023] Figure 2 is another assembly schematic diagram of an assembly tool for a stator and a housing and a stator according to an embodiment of the present disclosure;

[0024] Figure 3 is a schematic diagram of a structure for a stator and a housing provided according to an embodiment of the present disclosure;

[0025] Figure 4 It is another structural schematic diagram for a stator and a housing provided according to an embodiment of the present disclosure.

[0026] Description of Reference Numerals

[0027] 1-base, 11-first sub-seat, 12-second sub-seat, 13-third sub-seat, 2-mounting platform, 21-through hole, 22-mounting surface, 23-T-slot, 24-first sub-platform, 241-opening slot, 25-second sub-platform, 3-correcting structure, 31-claw, 311-matching surface, 4-elastic member, 5-threaded connector, 61-first stop column, 62-second stop column, 7-T-block, 71-first sub-block, 72-second sub-block, 8-driving structure, 81-telescopic cylinder, 811-telescopic rod, 82-connecting arm, 10-statator, 101-matching slot, 102-three-phase lead-out wire. DETAILED DESCRIPTION

[0028] The specific implementation of the present disclosure is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the present disclosure, and is not used to limit the present disclosure.

[0029] In the present disclosure, unless otherwise stated, the directional words used, such as "inside" and "outside", refer to the inside and outside of the contour of each component itself. The terms "first" and "second" are used to distinguish one element from another element and do not have order or importance. In addition, when the following description refers to the drawings, the same reference numerals in different drawings represent the same or similar elements, and this disclosure will not repeat them.

[0030] According to some embodiments of the present disclosure, a stator and a housing assembly tool is provided, referring to Figures 1 to 4 As shown in the figure, the assembly tool includes: a base 1; a mounting platform 2, which is used to mount the stator 10 and is swingably arranged on the base 1; and a correction structure 3, which is arranged on the base 1 and is configured to drive the mounting platform 2 to swing relative to the base 1, so that the central axis of the stator 10 on the mounting platform 2 coincides with the preset axis.

[0031] Through the above technical scheme, in the assembly tool for the stator 10 and the shell provided in the present invention, when the stator 10 and the shell are assembled, the stator 10 can be installed on the mounting table 2, and then the correction structure 3 can be used to drive the mounting table 2 to swing, thereby driving the stator 10 on the mounting table 2 to swing, so that the central axis of the stator 10 coincides with the preset axis, thereby, the correction of the central axis of the stator 10 can be achieved, and then the central axis of the shell is set to coincide with the preset axis, and then the stator 10 and the shell are assembled. At this time, the concentricity or coaxiality of the shell and the stator 10 is good, therefore, scratches during assembly of the two can be avoided, that is, the technical problem that the stator 10 and the shell are easily scratched when assembled due to the central axis of the stator 10 having a certain verticality can be solved.

[0032] It should be noted that the mounting platform 2 may have an initial position, in which the central axis of the mounting platform 2 coincides with the preset axis, so that when the mounting platform 2 swings, the central axis of the stator 10 can be swung to coincide with the preset axis. Here, the present disclosure does not limit the specific structure of the deviation correction structure 3, which will be described in detail in the following embodiments.

[0033] In some embodiments of the present disclosure, reference Figures 1 to 4As shown in , the mounting platform 2 may have a through hole 21 for communicating with the stator 10, and the correction structure 3 extends out of the through hole 21 and is used to abut against the inner wall surface of the stator 10, so as to drive the mounting platform 2 to swing relative to the base 1 through the stator 10. The advantage of such a setting is that, on the one hand, the correction structure 3 can be set inside the mounting platform 2 to avoid interference between the correction structure 3 and the shell when the stator 10 is assembled with the shell, and on the other hand, the correction structure 3 can use the stator 10 to drive the mounting platform 2 to swing, thereby avoiding the correction structure 3 from being directly connected to the mounting platform 2, thereby simplifying the structure of the correction structure 3.

[0034] In some embodiments of the present disclosure, reference Figures 1 to 4 As shown in , the deviation correction structure 3 can be constructed as a three-jaw chuck, the central axis of the three-jaw chuck is constructed as a preset axis, and the claws 31 of the three-jaw chuck are used to abut against the inner wall surface of the stator 10. In this way, by utilizing the self-positioning property of the three-jaw chuck, when the three claws 31 are all in contact with the inner wall surface of the stator 10, that is, when the three-jaw chuck clamps the stator 10 from the inner side of the stator 10, the central axis of the stator 10 can be made to coincide with the central axis of the three-jaw chuck. In this way, the central axis of the stator 10 can be automatically corrected by the three-jaw chuck, and there is no need to measure the verticality of the central axis of the stator 10. Thus, the deviation correction steps can be simplified and the deviation correction efficiency can be improved. Here, in the process that the three claws 31 are all in contact with the inner wall surface of the stator 10, the three-jaw chuck can drive the mounting table 2 to swing through the stator 10.

[0035] It should be noted that the structure and working principle of the three-jaw chuck in the present disclosure are well known to those skilled in the art and will not be elaborated herein. The jaw 31 can move itself by driving a motor.

[0036] In other embodiments of the present disclosure, the correction structure 3 may also include a controller, a measuring member and a correction member, wherein the measuring member is used to measure the verticality of the central axis of the stator 10, and the correction member is used to drive the mounting table 2 to swing. The controller may drive the correction member to move according to the measuring member, so that the central axis of the stator 10 on the mounting table 2 coincides with the preset axis, and thus, such a setting may also realize the correction of the central axis of the stator 10. Here, the present disclosure only takes the correction structure 3 as a three-jaw chuck as an example for exemplary introduction.

[0037] In some embodiments, reference Figure 3 and Figure 4 As shown in , the jaw 31 has an arc-shaped mating surface 311, and the mating surface 311 is used to fit the inner wall surface of the stator 10. In this way, the correction accuracy of the three-jaw chuck can be improved by using the fit between the mating surface 311 and the inner wall surface of the stator 10.

[0038] In some embodiments of the present disclosure, reference Figure 1 and Figure 3 As shown in , a plurality of elastic members 4 may be provided between the mounting platform 2 and the base 1, and the plurality of elastic members 4 are arranged around a preset axis and are arranged to allow the mounting platform 2 to swing relative to the base 1. In this way, on the one hand, the plurality of elastic members 4 can support the mounting platform 2 on the base 1, and on the other hand, the mounting platform 2 can swing relative to the base 1 through the deformation of the elastic members 4, and the structure is simple and easy to implement.

[0039] In some embodiments of the present disclosure, reference Figure 1 and Figure 3 As shown in , a threaded connector 5 may be connected between the mounting platform 2 and the base 1, and the elastic member 4 may be configured as a compression spring, which is sleeved on the threaded connector 5. In this way, the reliability of the elastic member 4 after installation may be improved, and the stability of the assembly tool may be improved. Of course, in other embodiments, the elastic member 4 may also be configured as an elastic rubber, which is connected between the mounting platform 2 and the base 1, so that the mounting platform 2 may also be swung relative to the base 1.

[0040] In some embodiments of the present disclosure, reference Figure 1 and Figure 3 As shown in , multiple pairs of first stop posts 61 and second stop posts 62 arranged around a preset axis can be provided between the mounting platform 2 and the base 1. The mounting platform 2 is provided with a first stop post 61, and the base 1 is provided with a second stop post 62. When the mounting platform 2 swings to the maximum swing angle relative to the base 1, the corresponding first stop post 61 abuts against the second stop post 62. At this time, the first stop post 61 and the second stop post 62 can limit the mounting platform 2 from continuing to swing. Thus, the first stop post 61 and the second stop post 62 can be used to limit the maximum swing angle of the mounting platform 2 to prevent the mounting platform 2 from swinging excessively. Here, multiple pairs of first stop posts 61 and second stop posts 62 can limit the maximum swing angle of the mounting platform 2 in multiple directions.

[0041] In some embodiments of the present disclosure, a limiting structure may be provided on the mounting platform 2, and the limiting structure is used to limit the stator 10 from rotating around its own central axis relative to the mounting platform 2. In this way, the limiting structure can be used to limit the circumferential rotation of the stator 10, preventing the stator 10 from rotating and thus affecting the assembly with the housing.

[0042] In some embodiments of the present disclosure, reference Figures 2 to 4As shown in , the mounting platform 2 may have a mounting surface 22 and a T-shaped slot 23, the mounting surface 22 is used to receive the stator 10, and the limiting structure includes a T-shaped block 7 that can be set in the T-shaped slot 23, the T-shaped block 7 includes a first block 71 and a second block 72 that are perpendicular to each other, the first block 71 extends in a direction parallel to the preset axis and extends out of the mounting surface 22, and the first block 71 is used to be inserted into the matching slot 101 of the stator 10. In this way, the T-shaped slot 23 can limit the movement of the T-shaped block 7 in the circumferential direction of the mounting platform 2, and when the first block 71 is inserted into the matching slot 101 of the stator 10, the T-shaped block 7 is used to realize the circumferential rotation limiting of the stator 10, and the structure is simple and easy to operate. Here, according to some embodiments, at least two T-shaped slots 23 may be formed on the mounting platform 2, and each T-shaped slot 23 is connected to a T-shaped block 7, thereby improving the limiting effect of the limiting structure.

[0043] In some embodiments of the present disclosure, reference Figure 1 and Figure 3 As shown in , the preset axis extends along the first direction, the base 1 may include a first sub-seat 11 and a second sub-seat 12, the first sub-seat 11 is slidably connected to the second sub-seat 12 along the second direction, the first direction and the second direction are perpendicular to each other, and the mounting platform 2 is swingably arranged on the first sub-seat 11. In this way, by adjusting the position of the first sub-seat 11 in the second direction, the position of the central axis of the stator 10 on the mounting platform 2 in the second direction can be adjusted, thereby facilitating the coincidence of the preset axis with the central axis of the housing.

[0044] In some embodiments of the present disclosure, reference Figure 1 and Figure 3 As shown in , the base 1 may include a third sub-seat 13, the second sub-seat 12 is slidably connected to the third sub-seat 13 along the third direction, and the first direction, the second direction and the third direction are perpendicular to each other. In this way, by adjusting the position of the second sub-seat 12 in the third direction, the position of the central axis of the stator 10 on the mounting platform 2 in the third direction can be adjusted, thereby, in combination with the movement of the first sub-seat 11 in the second direction, the coincidence of the preset axis and the central axis of the housing can be achieved.

[0045] In some embodiments of the present disclosure, reference Figures 1 to 4 As shown in , the mounting platform 2 may include a first sub-platform 24 and a second sub-platform 25, wherein the first sub-platform 24 is swingably disposed on the base 1, and the second sub-platform 25 is used to mount the stator 10, wherein the second sub-platform 25 is rotatably disposed on the first sub-platform 24 around its own central axis. Here, for the dual-motor structure, the circumferential position of the three-phase lead wires 102 of the stator 10 in each motor is different, therefore, by rotating the second sub-platform 25, the circumferential position of the three-phase lead wires 102 of the stator 10 can be adjusted, thereby improving the adaptability of the assembly tooling.

[0046] In some embodiments of the present disclosure, reference Figures 1 to 4 As shown in , the base 1 may be provided with a driving structure 8, and the first sub-stage 24 is provided with an opening slot 241. The driving structure 8 is connected to the second sub-stage 25 through the opening slot 241, and is used to selectively drive the second sub-stage 25 to rotate. Here, the driving structure 8 and the second sub-stage 25 may be connected through the opening slot 241, and the second sub-stage 25 may be automatically rotated by the driving structure 8.

[0047] In some embodiments, reference Figures 1 to 4 As shown in , the driving structure 8 may include a telescopic cylinder 81 and a connecting arm 82. The telescopic cylinder 81 has a telescopic rod 811. The telescopic rod 811 may be perpendicular to the preset axis. The hinge axis of the telescopic rod 811 and the connecting arm 82 may be parallel to the preset axis. The connecting arm 82 is connected to the second sub-platform 25. In this way, the telescopic rod 811 can be extended and retracted to drive the connecting arm 82 to rotate around the hinge axis, thereby driving the second sub-platform 25 to rotate. The structure is simple and easy to operate.

[0048] Next, the present disclosure will provide a detailed introduction to the use of the assembly tooling in combination with the above specific implementations. Figures 1 to 4 As shown in , first, place the stator 10 on the mounting surface 22 of the mounting table 2, and make the matching groove 101 of the stator 10 plug into the T-shaped block 7. At this time, the three-jaw chuck partially extends into the stator 10, and then, each claw 31 gradually approaches and abuts against the inner wall surface of the stator 10. In this process, the three-jaw chuck drives the mounting table 2 to swing through the stator 10 to achieve automatic deviation correction of the central axis of the stator 10. When the matching surface 311 of each claw 31 is in contact with the inner wall surface of the stator 10, the central axis of the stator 10 coincides with the preset axis. Afterwards, the position of the preset axis can be adjusted by sliding the first sub-seat 11 and the second sub-seat 12, so that the preset axis coincides with the central axis of the shell. In this way, when the stator 10 and the shell are assembled, the two can be prevented from scratching each other.

[0049] The preferred embodiments of the present disclosure are described in detail above in conjunction with the accompanying drawings; however, the present disclosure is not limited to the specific details in the above embodiments. Within the technical concept of the present disclosure, a variety of simple modifications can be made to the technical solution of the present disclosure, and these simple modifications all fall within the protection scope of the present disclosure.

[0050] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present disclosure will not further describe various possible combinations.

[0051] In addition, various embodiments of the present disclosure may be arbitrarily combined, and as long as they do not violate the concept of the present disclosure, they should also be regarded as the contents disclosed by the present disclosure.

Claims

1. An assembly tool for a stator and a housing, characterized in that: The assembly tool comprises: Pedestal; A mounting platform, used for mounting the stator, and swingably disposed on the base; and The deviation correction structure is arranged on the base and is configured to drive the mounting platform to swing relative to the base so that the central axis of the stator on the mounting platform coincides with the preset axis.

2. The assembly tool for the stator and the housing according to claim 1, characterized in that: The mounting platform has a through hole for communicating with the stator. The deviation-correcting structure extends out of the through hole and is used to abut against the inner wall surface of the stator so as to drive the mounting platform to swing relative to the base through the stator.

3. The assembly tool for the stator and the housing according to claim 2, characterized in that: The deviation-correcting structure is configured as a three-jaw chuck, a central axis of the three-jaw chuck is configured as the preset axis, and the jaws of the three-jaw chuck are used to abut against the inner wall surface of the stator.

4. The assembly tool for the stator and the housing according to claim 3, characterized in that: The claw has an arc-shaped matching surface, and the matching surface is used to fit the inner wall surface of the stator.

5. The assembly tool for the stator and the housing according to any one of claims 1 to 4, characterized in that: A plurality of elastic members are arranged between the mounting platform and the base. The plurality of elastic members are arranged around the preset axis and are arranged to allow the mounting platform to swing relative to the base.

6. The assembly tool for the stator and the housing according to claim 5, characterized in that: A threaded connector is connected between the mounting platform and the base, and the elastic member is configured as a compression spring, which is sleeved on the threaded connector.

7. The assembly tool for the stator and the housing according to claim 5, characterized in that: A plurality of pairs of first stop columns and second stop columns arranged around the preset axis are arranged between the mounting platform and the base, the mounting platform is provided with the first stop column, and the base is provided with the second stop column. When the mounting platform swings to a maximum swing angle relative to the base, the corresponding first stop column abuts against the second stop column.

8. The assembly tool for the stator and the housing according to any one of claims 1 to 4, characterized in that: A limiting structure is arranged on the mounting platform, and the limiting structure is used to limit the stator from rotating around its own central axis relative to the mounting platform.

9. The assembly tool for the stator and the housing according to claim 8, characterized in that: The mounting platform has a mounting surface and a T-shaped slot, the mounting surface is used to receive the stator, the limiting structure includes a T-shaped block arranged in the T-shaped slot, the T-shaped block includes a first block and a second block that are perpendicular to each other, the first block extends in a direction parallel to the preset axis and extends out of the mounting surface, and the first block is used to be inserted into the matching slot of the stator.

10. The assembly tool for the stator and the housing according to claim 1, characterized in that: The preset axis extends along a first direction, the base includes a first sub-seat and a second sub-seat, the first sub-seat is slidably connected to the second sub-seat along a second direction, the first direction is perpendicular to the second direction, and the mounting platform is swingably disposed on the first sub-seat.

11. The assembly tool for the stator and the housing according to claim 10, characterized in that: The base includes a third sub-seat, the second sub-seat is slidably connected to the third sub-seat along a third direction, and the first direction, the second direction and the third direction are perpendicular to each other.

12. The assembly tool for the stator and the housing according to claim 1, characterized in that: The mounting platform includes a first sub-platform and a second sub-platform, wherein the first sub-platform is swingably disposed on the base, and the second sub-platform is used to mount the stator, wherein the second sub-platform is rotatably disposed on the first sub-platform around its own central axis.

13. The assembly tool for the stator and the housing according to claim 12, characterized in that: The base is provided with a driving structure, the first sub-platform is provided with an open slot, the driving structure is connected to the second sub-platform through the open slot, and is used to selectively drive the second sub-platform to rotate.

14. The assembly tool for the stator and the housing according to claim 13, characterized in that: The driving structure includes a telescopic cylinder and a connecting arm. The telescopic cylinder has a telescopic rod. The telescopic rod is perpendicular to the preset axis. The hinge axis of the telescopic rod and the connecting arm is parallel to the preset axis. The connecting arm is connected to the second sub-platform.