Rubber powder and asphalt separating device
By designing a rubber powder asphalt separation device with transmission gear and mixing shaft, the problem of frequent stirring in existing equipment caused by long measurement time is solved, and automatic stirring and mixing is realized, which significantly shortens the measurement time and reduces the workload.
Patent Information
- Application Number
- CN202421420742.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-20
AI Technical Summary
When used, the existing rubber asphalt centrifugal separation equipment is used, due to the viscosity of the asphalt, it requires frequent stirring, resulting in a long measurement time and a large workload.
A rubber powder asphalt separation device is designed, including a drive shaft, transmission gear, mixing shaft and convenient rubber cover. Through the design of transmission gear and mixing shaft, automatic stirring and mixing of rubber asphalt and trichloroethylene is realized, reducing the number of manual stirring times.
The device can simultaneously detect multiple detection samples, significantly shortening the measurement time of rubber powder content in rubber asphalt, reducing the workload of staff, and improving the measurement efficiency.
Smart Images

Figure CN222766060U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rubber powder and asphalt separation, in particular to a rubber powder and asphalt separation device. Background Art
[0002] Rubber asphalt is a modified asphalt binder material and an ideal environmentally friendly pavement material. It is mainly used in the stress absorption layer and surface layer of road structures. Rubber asphalt has greater elasticity and elastic recovery ability at high temperatures, which can improve the road surface's deformation resistance and fatigue cracking resistance; it has good high and low temperature performance, which reduces the sensitivity of asphalt to temperature. In engineering, in order to ensure the quality of asphalt, it is necessary to measure the rubber powder content of its composition. At present, the asphalt centrifugal separation method is usually used on the market to separate and extract rubber powder in asphalt, so that the rubber powder is stratified in the sedimentation tube under the action of centrifugal force, and then the staff extracts and dries the rubber powder to measure its mass to obtain the content of rubber powder in the unit volume of rubber asphalt. When the asphalt centrifugal equipment on the market is used, since asphalt is a relatively viscous liquid, it is necessary to first add a unit volume of asphalt into the test tube and stir it thoroughly to make the asphalt fully dissolved in trichloroethylene. In this process, the staff needs to stir frequently. At the same time, the determination of the rubber powder content in rubber asphalt requires multiple tests to ensure the authenticity of the results, which makes the determination of the rubber powder content in rubber asphalt take a long time and a large workload. Utility Model Content
[0003] The utility model aims to provide a rubber powder asphalt separation device.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] The utility model discloses a rubber powder asphalt separation device, comprising a bottom bracket:
[0006] A driving shaft, which is mounted on the upper end of the bottom bracket through a bearing, the upper end of the outer portion of the driving shaft is longitudinally slidably connected with a lifting cover plate through a slot, the inner annular array of the lifting cover plate passes through eight mixing shafts, the upper ends of the outer portions of the eight mixing shafts are fixedly mounted with transmission gears, the lower ends of the eight mixing shafts are fixedly mounted with mixing brackets, a mixing rod is fixedly mounted inside the mixing brackets, the upper end annular array of the bottom bracket has six limiting columns, the limiting columns are welded to the bottom bracket, a transmission gear ring is mounted on the outer portion of the limiting columns, the transmission gear ring is slidably connected to the limiting columns through a slot, the inner side of the transmission gear ring is meshed with the transmission gear, a fixing ring is mounted below the transmission gear ring, and the fixing ring is welded to the limiting columns;
[0007] A rotating basket is fixedly installed on the lower end of the outside of the driving shaft, a rubber card table is fixedly installed inside the rotating basket, eight detection bottles are arranged in a ring shape inside the rubber card table through a card slot, and a convenient rubber cover is connected to the upper end of the detection bottle through a card slot.
[0008] Furthermore, a top fixing plate is installed on the upper end of the limiting column, and the top fixing plate is fixedly connected to the limiting column.
[0009] Furthermore, a guide funnel is installed at the upper end of the mixing shaft, and the guide funnel is fixedly connected to the mixing shaft.
[0010] Furthermore, an anti-skid reinforcement is installed inside the rotating basket, and the anti-skid reinforcement is fixedly connected to the rotating basket and the rubber clamping table.
[0011] Furthermore, a driving motor is installed at the upper end of the bottom bracket, the driving motor is fixedly connected to the bottom bracket, and the driving motor is connected to the driving shaft via a coupling.
[0012] Furthermore, a first magnetic pad is installed at the lower end of the top fixing plate, and the first magnetic pad is fixedly connected to the top fixing plate.
[0013] Furthermore, a second magnetic pad is installed at the lower end of the first magnetic pad, and the second magnetic pad is fixedly connected to the first magnetic pad.
[0014] Furthermore, eight bosses are annularly arranged on the lower end surface of the convenient rubber cover.
[0015] In the above technical solution, the rubber powder asphalt separation device provided by the utility model has the following beneficial effects:
[0016] 1. The transmission gear can cooperate with the transmission gear ring, so that when the driving shaft drives the lifting cover to rotate, the mixing shaft rotates around the driving shaft. Since the transmission gear ring cannot rotate under the action of the limit column, the transmission gear is meshed with the transmission gear ring, and the transmission gear outside the mixing shaft rotates, and finally the mixing shaft drives the mixing bracket to rotate, so that the mixing bracket mixes the rubber asphalt and trichloroethylene, thereby enhancing the practicality of the device and enabling the device to simultaneously test multiple test samples. The staff does not need to frequently perform stirring operations, which greatly shortens the determination time of the rubber powder content in the rubber asphalt and reduces the workload of the staff;
[0017] 2. Installing the convenient rubber cover allows the staff to lift up the convenient rubber cover when they need to use the mixing function of the device, then rotate it 22.5 degrees, and then put it down, so that the center line of the hole on the upper end of the convenient rubber cover coincides with the center line of the mouth of the test bottle, so that the mixing bracket can be easily inserted into the test bottle. When the mixing function of the device is no longer needed, the boss at the lower end of the convenient rubber cover is only required to be sleeved on the upper end of the test bottle through the card slot to seal the test bottle, making the device more convenient to use and enhancing the practicality of the device;
[0018] 3. Installing the lifting cover makes it easier for the staff to control the mixing bracket at the lower end of the mixing shaft to insert into the detection bottle, so that the device can fully mix the rubber asphalt and trichloroethylene. Installing the fixing ring can support the transmission gear ring to prevent the transmission gear ring from excessive movement, thereby ensuring the functional integrity of the device. Installing the first magnetic pad can absorb the transmission gear ring to prevent the transmission gear ring from shaking when not in use. Installing the second magnetic pad can absorb the lifting cover so that the lifting cover can be stably placed when not in use without interfering with the normal operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0020] Figure 1 A three-dimensional top view of a rubber powder asphalt separation device;
[0021] Figure 2 A three-dimensional upward view of a rubber powder asphalt separation device;
[0022] Figure 3 This is a schematic diagram of the internal structure of a rubber powder asphalt separation device;
[0023] Figure 4 A diagram showing the matching relationship between a detection bottle and a convenient rubber cover plate in a rubber powder asphalt separation device;
[0024] Figure 5 A diagram showing the connection relationship between a mixing shaft and a mixing bracket in a rubber powder asphalt separation device;
[0025] Figure 6 It is a three-dimensional stereogram of a convenient rubber cover in a rubber powder asphalt separation device.
[0026] In the figure: bottom bracket 1, rotating basket 2, rubber card table 3, driving shaft 4, detection bottle 5, convenient rubber cover 6, limit column 7, fixing ring 8, lifting cover 9, transmission gear ring 10, mixing shaft 11, transmission gear 12, guide funnel 13, first magnetic pad 14, second magnetic pad 15, top fixing plate 16, driving motor 17, mixing bracket 18, anti-skid reinforcement 19, mixing rod 20. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0028] Reference Figure 1-6 The utility model provides an embodiment: a rubber powder asphalt separation device, comprising a bottom bracket 1:
[0029] The driving shaft 4 is installed on the upper end of the bottom bracket 1 through a bearing. The upper end of the outer side of the driving shaft 4 is longitudinally slidably connected with the lifting cover plate 9 through a slot. The installation of the lifting cover plate 9 is convenient for the staff to control the mixing bracket 18 at the lower end of the mixing shaft 11 to be inserted into the detection bottle 5, so as to facilitate the device to fully mix the rubber asphalt and trichloroethylene. The internal annular array of the lifting cover plate 9 is penetrated by eight mixing shafts 11. The upper ends of the outer sides of the eight mixing shafts 11 are fixedly installed with transmission gears 12. The transmission gears 12 are arranged to cooperate with the transmission gear ring 10, so that when the driving shaft 4 drives the lifting cover plate 9 to rotate, the mixing shaft 11 rotates around the driving shaft 4. Since the transmission gear ring 10 cannot rotate under the action of the limiting column 7, the transmission gear 12 is meshed with the transmission gear ring 10, thereby causing the transmission gear 12 outside the mixing shaft 11 to rotate, and finally causing the mixing shaft 11 to drive the mixing bracket 18 to rotate, so that the mixing bracket 18 can mix the rubber asphalt and trichloroethylene. Vinyl chloride is stirred and mixed to enhance the practicability of the device, so that the device has the ability to synchronously test multiple test samples at the same time, and the staff does not need to frequently perform stirring operations, which greatly shortens the determination time of rubber powder content in rubber asphalt and reduces the workload of the staff. The lower ends of the eight mixing shafts 11 are fixedly installed with mixing brackets 18, and the interior of the mixing brackets 18 is fixedly installed with mixing rods 20. The upper end of the bottom bracket 1 has six limit columns 7 in an annular array, and the limit columns 7 are welded to the bottom bracket 1. A transmission gear ring 10 is installed on the outside of the limit column 7. The transmission gear ring 10 and the limit column 7 are connected by sliding up and down through a card slot. The inner side of the transmission gear ring 10 is meshed with the transmission gear 12. A fixing ring 8 is installed below the transmission gear ring 10. The fixing ring 8 can support the transmission gear ring 10 to prevent the transmission gear ring 10 from excessively moving to ensure the integrity of the device functionality. The fixing ring 8 is welded to the limit column 7;
[0030] The rotating basket 2 is fixedly mounted on the lower end of the outside of the driving shaft 4, and a rubber card table 3 is fixedly mounted inside the rotating basket 2. Eight detection bottles 5 are arranged in a ring shape inside the rubber card table 3 through a card slot. The upper end of the detection bottle 5 is connected with a convenient rubber cover 6 through a card slot. The installation of the convenient rubber cover 6 allows the staff to only need to lift up the convenient rubber cover 6 when they need to use the mixing function of the device, and then rotate it twenty-two and a half degrees, and then put down the convenient rubber cover 6, so that the center line of the hole at the upper end of the convenient rubber cover 6 coincides with the center line of the bottle mouth of the detection bottle 5, so that the mixing bracket 18 can enter the interior of the detection bottle 5. When the mixing function of the device is no longer needed, it is only necessary to make the boss at the lower end of the convenient rubber cover 6 be sleeved on the upper end of the detection bottle 5 through the card slot to make the detection bottle 5 sealed, making the device more convenient to use and enhancing the practicality of the device.
[0031] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The upper end of the limiting column 7 is equipped with a top fixing plate 16, and the top fixing plate 16 is fixedly connected to the limiting column 7. The lower end of the top fixing plate 16 is equipped with a first magnetic pad 14. The first magnetic pad 14 can absorb the transmission gear ring 10 to prevent the transmission gear ring 10 from shaking when not in use. The second magnetic pad 15 can absorb the lifting cover plate 9 so that the lifting cover plate 9 can be stably placed when not in use without interfering with the normal operation of the device. The first magnetic pad 14 is fixedly connected to the top fixing plate 16, and the lower end of the first magnetic pad 14 is equipped with a second magnetic pad. The second magnetic pad 15 is fixedly connected to the first magnetic pad 14, a guide funnel 13 is installed on the upper end of the mixing shaft 11, and the guide funnel 13 is fixedly connected to the mixing shaft 11. An anti-skid reinforcement 19 is installed inside the rotating basket 2, and the anti-skid reinforcement 19 is fixedly connected to the rotating basket 2 and the rubber card table 3. A drive motor 17 is installed on the upper end of the bottom bracket 1, and the drive motor 17 is fixedly connected to the bottom bracket 1. The drive motor 17 is connected to the drive shaft 4 through a coupling, and eight bosses are annularly arranged on the lower end surface of the convenient rubber cover 6.
[0032] The specific use process of the utility model is as follows: the staff puts eight portions of rubber asphalt per unit volume into eight test bottles 5 respectively, and then clamps the eight test bottles 5 inside the rubber clamping table 3. Next, the staff lifts up the convenient rubber cover plate 6, and then rotates it 22.5 degrees, and then puts down the convenient rubber cover plate 6, so that the center line of the hole on the upper end of the convenient rubber cover plate 6 coincides with the center line of the bottle mouth of the test bottle 5, and then the staff slides the transmission gear ring 10 downward to make the lower end face of the transmission gear ring 10 fit with the upper end face of the fixing ring 8, and then the staff The staff moves down the lifting cover plate 9, so that the mixing bracket 18 below the lifting cover plate 9 extends into the detection bottle 5, and at the same time, the transmission gear 12 is meshed with the transmission gear ring 10, and then the staff respectively adds sufficient trichloroethylene into the eight detection bottles 5 through the diversion funnel 13, and then the driving motor 17 drives the driving shaft 4 to rotate, and the driving shaft 4 drives the rotating basket 2 and the lifting cover plate 9 to rotate. When the driving shaft 4 drives the lifting cover plate 9 to rotate, the mixing shaft 11 rotates around the driving shaft 4. Because the transmission gear ring 10 cannot rotate under the action of the limit column 7, due to the transmission gear 1 2 meshes with the transmission gear ring 10, thereby rotating the transmission gear 12 outside the mixing shaft 11, and finally rotating the mixing shaft 11 to drive the mixing bracket 18 to rotate, so that the mixing bracket 18 stirs and mixes the rubber asphalt and trichloroethylene. When the rubber asphalt is fully dissolved in the trichloroethylene, the driving motor 17 loses power, and the staff moves up the transmission gear ring 10 and the lifting cover plate 9, so that the first magnetic pad 14 and the second magnetic pad 15 respectively adsorb the transmission gear ring 10 and the lifting cover plate 9, and then the staff lifts up the convenient rubber cover plate 6, and then rotates twenty-two and a half. degree, and then put down the convenient rubber cover 6, so that the boss at the lower end of the convenient rubber cover 6 is sleeved on the upper end of the detection bottle 5 through the card slot, so that the detection bottle 5 can be sealed, and then the driving motor 17 drives the rotating basket 2 to rotate, so that the rubber powder in the detection bottle 5 is separated from the trichloroethylene dissolved with asphalt under the action of centrifugal force. Finally, the staff uses a straw to take out the separated rubber powder, and uses trichloroethylene without asphalt to rinse the rubber powder. Finally, the rubber powder is dried and weighed, and the content of rubber powder in asphalt per unit volume can be calculated.
[0033] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A rubber powder asphalt separation device, comprising a bottom bracket (1), characterized in that: A driving shaft (4) is mounted on the upper end of the bottom bracket (1) via a bearing; the upper end of the outer portion of the driving shaft (4) is longitudinally slidably connected to a lifting cover plate (9) via a slot; eight mixing shafts (11) are passed through an annular array inside the lifting cover plate (9); transmission gears (12) are fixedly mounted on the upper ends of the outer portions of the eight mixing shafts (11); mixing brackets (18) are fixedly mounted on the lower ends of the eight mixing shafts (11); and a mixing rod ( 20), the upper end of the bottom bracket (1) has six limiting columns (7) in an annular array, the limiting columns (7) are welded to the bottom bracket (1), a transmission gear ring (10) is installed on the outside of the limiting column (7), the transmission gear ring (10) and the limiting column (7) are slidably connected up and down through a slot, the inner side of the transmission gear ring (10) is meshed with a transmission gear (12), a fixing ring (8) is installed below the transmission gear ring (10), and the fixing ring (8) is welded to the limiting column (7); A rotating basket (2) is fixedly mounted on the lower end of the outside of the driving shaft (4); a rubber card stand (3) is fixedly mounted inside the rotating basket (2); eight detection bottles (5) are arranged in a ring shape inside the rubber card stand (3) through card slots; and a convenient rubber cover plate (6) is connected to the upper end of the detection bottle (5) through a card slot.
2. The rubber powder asphalt separation device according to claim 1, characterized in that: A top fixing plate (16) is installed at the upper end of the limiting column (7), and the top fixing plate (16) is fixedly connected to the limiting column (7).
3. The rubber powder asphalt separation device according to claim 1, characterized in that: A flow guide funnel (13) is installed at the upper end of the mixing shaft (11), and the flow guide funnel (13) is fixedly connected to the mixing shaft (11).
4. The rubber powder asphalt separation device according to claim 1, characterized in that: An anti-skid reinforcement member (19) is installed inside the rotating basket (2), and the anti-skid reinforcement member (19) is fixedly connected to both the rotating basket (2) and the rubber clamping table (3).
5. The rubber powder asphalt separation device according to claim 1, characterized in that: A driving motor (17) is installed at the upper end of the bottom bracket (1), the driving motor (17) is fixedly connected to the bottom bracket (1), and the driving motor (17) is connected to the driving shaft (4) via a coupling.
6. The rubber powder asphalt separation device according to claim 2, characterized in that: A first magnetic pad (14) is installed at the lower end of the top fixing plate (16), and the first magnetic pad (14) is fixedly connected to the top fixing plate (16).
7. The rubber powder asphalt separation device according to claim 6, characterized in that: A second magnetic pad (15) is installed at the lower end of the first magnetic pad (14), and the second magnetic pad (15) is fixedly connected to the first magnetic pad (14).
8. The rubber powder asphalt separation device according to claim 1, characterized in that: The lower end surface of the convenient rubber cover plate (6) is provided with eight bosses in an annular shape.