Organic fertilizer spraying granulation device
By designing organic fertilizer spraying and granulation devices for pressing and screening components, the problems of easy clogging of screen plates and uneven cutting in existing devices are solved, and the uniformity of powder particle size and granulation efficiency are improved.
Patent Information
- Application Number
- CN202421778550.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing organic fertilizer spray granulation device has the problem of easy clogging of the screen plate and uneven cutting, resulting in different particle sizes of the powder, affecting the granulation effect and efficiency.
An organic fertilizer spray granulation device including a pressing component and a screening component is designed. The pressing component extrudes and crushes powder with excessive particle size through active pulleys, transmission belts, pressing rods, arc-shaped sheets, passive pulleys and pressing plates to improve the particle size uniformity of the powder. The screening assembly realizes the reciprocating movement of the screen plate through components such as cam, screen plate, push rod and return spring, prevents blockage and improves the uniformity of the cutting.
By improving the particle size uniformity of the powder and the cutting uniformity of the screen plate, the contact area between the powder and the slurry is increased, the granulation quality and efficiency are improved, and the problem of clogging of the screen plate is avoided.
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Figure CN222766240U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of organic fertilizer production, in particular to an organic fertilizer spraying granulation device. Background Art
[0002] Spray granulation is often used in the production of organic fertilizers. Urea is melted into liquid slurry in a melter, and the slurry is sprayed and atomized to form atomized slurry. The remaining raw materials are stirred into powdered raw materials in a mixer. The powdered raw materials are fully in contact with the slurry in the granulation barrel, and saturated steam is introduced at the same time. After drying, screening and cooling processes, compound fertilizer granules are made.
[0003] In the existing organic fertilizer spray granulation device, the organic fertilizer powder to be processed is easily affected by factors such as moisture, and the powder particles are prone to uneven sizes. Powder with too large a particle size accumulates on the screen plate, which is easy to cause blockage and reduce the amount of powder falling, making it difficult to clear it in time, and the screen plate cannot discharge the material evenly, which will affect the granulation effect and reduce the granulation efficiency. Utility Model Content
[0004] In order to overcome the shortcomings of the existing fertilizer granulating device, such as easy clogging of the screen plate and uneven material feeding, the utility model provides an organic fertilizer spray granulating device which can improve the uniformity of the particle size of organic fertilizer powder and can timely push the fertilizer in the sieve hole, thereby improving the granulation quality and granulation efficiency.
[0005] The technical implementation scheme of the utility model is as follows: an organic fertilizer spray granulation device comprises a base frame, a granulation barrel, a vent pipe, a motor, a stirring rod, a granulation box, a blanking frame, a material pressing assembly and a screening assembly, a granulation barrel is fixedly connected to the base frame, a vent pipe is fixedly connected to the upper part of the granulation barrel, the vent pipe is communicated with the granulation barrel, a motor is fixedly connected to the base frame, a discharge port is opened on the side of the granulation barrel away from the motor, a stirring rod is rotatably connected to the granulation barrel, an output shaft of the motor is fixedly connected to the stirring rod, a granulation box is fixedly connected to the upper part of the granulation barrel, and the granulation barrel It is connected to the granulation box, and a blanking frame is fixedly connected to the top of the granulation box. A pressing assembly is arranged on the stirring rod, and the pressing assembly is connected to the granulation box. When the motor is started, the pressing assembly is driven to crush the powder. The ventilation pipe introduces atomized slurry into the granulation barrel. When the motor is started, the stirring rod is driven to rotate, and the stirring rod drives the powder to rotate, so that the powder and the atomized slurry are mixed to form fertilizer particles. The motor drives the pressing assembly to crush the powder with too large particle size. The pressing assembly drives the screening assembly to screen the falling fertilizer particles to form a material curtain, and shake the fertilizer particles into the granulation barrel.
[0006] As an improvement of the above scheme, the pressing assembly includes a driving pulley, a transmission belt, a pressing rod, an arc piece, a passive pulley and a pressing plate. The end of the stirring rod away from the motor is fixedly connected to the driving pulley, the pressing rod is rotatably connected to the granulation box, a plurality of arc pieces are provided on the pressing rod, one end of the pressing rod is fixedly connected to the passive pulley, a transmission belt is wound around the driving pulley and the passive pulley, and a pressing plate is fixedly connected to the inner wall of the upper part of the granulation box, and the pressing plate is located below the pressing rod.
[0007] As an improvement of the above solution, a plurality of groups of discharge holes are provided on the pressing plate.
[0008] As an improvement of the above-mentioned scheme, the screening assembly includes a cam, a sieve plate, a push rod and a return spring. Two cams are fixedly connected to the pressing rod. The two cams are symmetrically arranged. The sieve plate is slidably connected to the lower inner wall of the granulation box. Two push rods are fixedly connected to one side of the sieve plate. The two push rods pass through the granulation box. Return springs are connected between the two push rods and the granulation box, and the upper part of the push rod is in contact with the cam.
[0009] As an improvement on the above scheme, it also includes a fixed plate, a spring sheet, a support plate and a protrusion. Three fixed plates are fixedly connected to the pressing rod, one end of the three fixed plates is fixedly connected to a spring sheet, the three spring sheets are fixedly connected to a support plate, and a group of protrusions are fixedly connected to the three support plates, and each group of protrusions will contact several groups of discharge holes on the pressing plate in turn.
[0010] The beneficial effects of the utility model are as follows: 1. After the worker atomizes the slurry, it is passed into the granulation barrel through the ventilation pipe. The worker pours the powder to be granulated into the drop frame. The output shaft of the motor drives the stirring rod to rotate. The rotation of the stirring rod drives the active pulley to rotate. The rotation of the passive pulley drives the pressing rod and the arc sheet to rotate. The rotation of the arc sheet continuously pours the powder into the pressing plate and squeezes the powder on the pressing plate. The powder is squeezed onto the sieve plate through the small holes on the pressing plate. The powder with too large a particle size is squeezed and crushed by the pressing rod, thereby improving the uniformity of the particle size of the powder. The rotation of the pressing rod drives the two cams to rotate. The rotation of the cam intermittently pushes the push rod to move. The reciprocating movement of the push rod can drive the reciprocating movement of the sieve plate. The reciprocating movement of the sieve plate forms a material curtain with the falling fertilizer particles, and shakes the fertilizer particles into the granulation barrel, thereby improving the uniformity of the powder entering the granulation barrel and increasing the contact area between the powder and the slurry, thereby improving the granulation quality.
[0011] 2. The rotation of the pressing rod will drive the fixed plate, the spring sheet and the support plate to rotate. The rotation of the three support plates will drive the three groups of protrusions to rotate. One group of protrusions will contact one group of discharge holes on the pressing plate. One group of protrusions is located in one group of discharge holes on the pressing plate. The protrusions can push the powder on the discharge holes of the pressing plate out, reducing the risk of the discharge holes of the pressing plate being blocked by powder, allowing the pressing plate to discharge smoothly and improving the granulation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model.
[0013] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model.
[0014] Figure 3 It is a schematic diagram of a first partial cross-sectional three-dimensional structure of the utility model.
[0015] Figure 4 It is a schematic diagram of a second partial cross-sectional three-dimensional structure of the utility model.
[0016] Figure 5 It is a schematic diagram of a third partial cross-sectional three-dimensional structure of the utility model.
[0017] Figure 6 It is a partial three-dimensional structural schematic diagram of the utility model.
[0018] The names of the numbers in the figure are: 1. base frame, 2. granulation barrel, 3. ventilation pipe, 4. motor, 5. stirring rod, 6. granulation box, 7. blanking frame, 8. driving pulley, 9. pressing rod, 91. arc piece, 10. passive pulley, 11. transmission belt, 12. pressing plate, 13. cam, 14. screen plate, 15. push rod, 16. reset spring, 17. fixed plate, 18. spring sheet, 19. support plate, 20. bump. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0020] Embodiment 1: An organic fertilizer spraying granulation device, such as Figure 1-Figure 6As shown, it includes a base frame 1, a granulation barrel 2, a vent pipe 3, a motor 4, a stirring rod 5, a granulation box 6, a blanking frame 7, a pressing assembly and a screening assembly. The base frame 1 is fixedly connected to the granulation barrel 2, and the upper part of the granulation barrel 2 is fixedly connected to the vent pipe 3, the vent pipe 3 is used to pass the atomized slurry, and the vent pipe 3 is communicated with the granulation barrel 2. The base frame 1 is fixedly connected to the motor 4, and the granulation barrel 2 is provided with a discharge port on the side away from the motor 4. The granulation barrel 2 is rotatably connected with the stirring rod 5, and the output shaft of the motor 4 is fixedly connected to the stirring rod 5. The upper part of the granulation barrel 2 is fixedly connected to the granulation box 6, and the granulation barrel 2 and the granulation box 6 are connected. The top of the granulation box 6 is connected, and a blanking frame 7 is fixedly connected to the top of the granulation box 6. A pressing assembly is provided on the stirring rod 5. A screening assembly is provided on the granulation box 6. The pressing assembly is connected to the granulation box 6. The motor 4 is started to drive the pressing assembly to crush the powder. The ventilation pipe 3 introduces atomized slurry into the granulation barrel 2. The motor 4 is started to drive the stirring rod 5 to rotate. The stirring rod 5 drives the powder to rotate, so that the powder and the atomized slurry are mixed to form fertilizer particles. The motor 4 drives the pressing assembly to crush the powder with too large particle size. The pressing assembly drives the screening assembly to screen the falling fertilizer particles and form a material curtain, and shake the fertilizer particles into the granulation barrel 2.
[0021] The pressing assembly includes a driving pulley 8, a transmission belt 11, a pressing rod 9, an arc piece 91, a passive pulley 10 and a pressing plate 12. The end of the stirring rod 5 away from the motor 4 is fixedly connected to the driving pulley 8, and the granulation box 6 is rotatably connected to the pressing rod 9. The pressing rod 9 is provided with a plurality of arc pieces 91, which are used to extrude powder. One end of the pressing rod 9 is fixedly connected to the passive pulley 10, and a transmission belt 11 is wound between the driving pulley 8 and the passive pulley 10. A pressing plate 12 is fixedly connected to the inner wall of the upper part of the granulation box 6, and the pressing plate 12 is located below the pressing rod 9.
[0022] The pressing plate 12 is provided with a plurality of groups of discharge holes.
[0023] The screening assembly includes a cam 13, a sieve plate 14, a push rod 15 and a return spring 16. Two cams 13 are fixedly connected to the pressing rod 9. The two cams 13 are symmetrically arranged. The sieve plate 14 is slidably connected to the lower inner wall of the granulation box 6. The sieve plate 14 is used to sieve fertilizer particles. Two push rods 15 are fixedly connected to one side of the sieve plate 14. The two push rods 15 pass through the granulation box 6. A return spring 16 is connected between the two push rods 15 and the granulation box 6. The upper part of the push rod 15 is in contact with the cam 13, and the cam 13 is used to drive the sieve plate 14 and the push rod 15 to move back and forth.
[0024] In actual use, workers atomize the slurry and pass it into the granulation barrel 2 through the ventilation pipe 3. Workers pour the powder to be granulated into the blanking frame 7, and the powder falls onto the arc-shaped piece 91. Workers start the motor 4, and the output shaft of the motor 4 drives the stirring rod 5 to rotate. The rotation of the stirring rod 5 drives the active pulley 8 to rotate. The rotation of the active pulley 8 drives the passive pulley 10 to rotate through the transmission belt 11. The rotation of the passive pulley 10 drives the pressing rod 9 and the arc-shaped piece 91 to rotate. The rotation of the arc-shaped piece 91 will continuously pour the powder onto the pressing plate 12 and squeeze the powder on the pressing plate 12. The powder will be squeezed out through the small holes on the pressing plate 12 and onto the sieve plate 14. Powder with too large a particle size will be squeezed and crushed by the pressing rod 9, thereby improving the uniformity of the particle size of the powder. The rotation of the pressing rod 9 drives the two cams 13 to rotate, and the rotation of the cam 13 will intermittently push the push rod 15 Move, when the cam 13 is out of contact with the push rod 15, the reset spring 16 resets and drives the push rod 15 to reset, so that the push rod 15 reciprocates, and the reciprocating movement of the push rod 15 can drive the sieve plate 14 to reciprocate, and the reciprocating movement of the sieve plate 14 forms a material curtain with the fallen fertilizer particles, and shakes the fertilizer particles into the granulation barrel 2, thereby improving the uniformity of the powder entering the granulation barrel 2, increasing the contact area between the powder and the slurry, and thus improving the granulation quality. The rotation of the stirring rod 5 will drive the fallen fertilizer particles to rotate, and the atomized slurry is fully mixed with the fallen fertilizer particles to form organic fertilizer particles. In this reciprocating manner, the powder is continuously squeezed out of the pressing plate 12 by the pressing rod 9, and is sieved into the granulation barrel 2 through the sieve plate 14 for continuous spraying granulation. When the organic fertilizer is granulated, the worker stops the feeding of the ventilation pipe 3 and turns off the motor 4, and the worker takes the granulated organic fertilizer out of the discharge port of the granulation barrel 2.
[0025] Embodiment 2: Based on embodiment 1, Figure 5-Figure 6 As shown, it also includes a fixed plate 17, a spring sheet 18, a support plate 19 and a protrusion 20. Three fixed plates 17 are fixedly connected to the pressing rod 9. One end of the three fixed plates 17 is fixedly connected to the spring sheet 18. The three spring sheets 18 are fixedly connected to the support plate 19. The three support plates 19 are fixedly connected to a group of protrusions 20. Each group of protrusions 20 will contact with several groups of discharge holes on the pressing plate 12 in turn. The protrusions 20 are used to clean several groups of discharge holes on the pressing plate 12.
[0026] The rotation of the pressing rod 9 will drive the fixed plate 17, the spring sheet 18, and the support plate 19 to rotate. The rotation of the three support plates 19 will drive the three groups of protrusions 20 to rotate, one group of protrusions 20 will contact one group of discharge holes on the pressing plate 12, one group of protrusions 20 is located in one group of discharge holes on the pressing plate 12, and the protrusions 20 can push the powder on the discharge holes of the pressing plate 12 out. The continued rotation of the three support plates 19 will drive the three groups of protrusions 20 to continue to rotate, one group of protrusions 20 contacts the inner wall of the pressing plate 12, so that the spring The spring sheet 18 is squeezed, and the spring sheet 18 will drive one of the support plates 19 and one of the groups of protrusions 20 to move, so that one of the groups of protrusions 20 is out of contact with one of the groups of discharge holes on the pressing plate 12, and in this reciprocating manner, the three groups of protrusions 20 will contact with several groups of discharge holes of the pressing plate 12, and continuously push out the powder in the several groups of discharge holes of the pressing plate 12, so that the powder stuck in the discharge holes of the pressing plate 12 falls off, reducing the risk of the discharge holes of the pressing plate 12 being blocked by powder, allowing the pressing plate 12 to discharge smoothly and improving the granulation efficiency.
[0027] The embodiments of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are only illustrative and not restrictive. Under the enlightenment of the present invention, ordinary technicians in this field can also make many forms without departing from the scope of protection of the purpose of the present invention and the claims, which all fall within the protection of the present invention.
Claims
1. An organic fertilizer spraying granulation device, characterized in that: The invention comprises a base frame (1), a granulation barrel (2), a vent pipe (3), a motor (4), a stirring rod (5), a granulation box (6), a material blanking frame (7), a material pressing assembly and a screening assembly. The base frame (1) is fixedly connected to the granulation barrel (2), the upper part of the granulation barrel (2) is fixedly connected to the vent pipe (3), the vent pipe (3) is communicated with the granulation barrel (2), the base frame (1) is fixedly connected to the motor (4), a material discharge port is provided on a side of the granulation barrel (2) away from the motor (4), the granulation barrel (2) is rotatably connected to the stirring rod (5), the output shaft of the motor (4) is fixedly connected to the stirring rod (5), the upper part of the granulation barrel (2) is fixedly connected to the granulation box (6), the granulation barrel (2) is connected to the granulation box (6), the top of the granulation box (6) is fixedly connected with a feeding frame (7), a material pressing assembly is arranged on the stirring rod (5), the material pressing assembly is connected to the granulation box (6), the motor (4) starts to drive the material pressing assembly to crush the powder, the ventilation pipe (3) introduces atomized slurry into the granulation barrel (2), the motor (4) starts to drive the stirring rod (5) to rotate, the stirring rod (5) drives the powder to rotate, so that the powder and the atomized slurry are mixed to form fertilizer particles, the motor (4) drives the material pressing assembly to crush the powder with too large a particle size, the material pressing assembly drives the screening assembly to screen the falling fertilizer particles and form a material curtain, and the fertilizer particles are shaken off into the granulation barrel (2).
2. An organic fertilizer spraying granulation device as claimed in claim 1, characterized in that: The pressing assembly comprises a driving pulley (8), a transmission belt (11), a pressing rod (9), an arc-shaped sheet (91), a passive pulley (10) and a pressing plate (12); one end of the stirring rod (5) away from the motor (4) is fixedly connected to the driving pulley (8); a pressing rod (9) is rotatably connected to the granulation box (6); a plurality of arc-shaped sheets (91) are provided on the pressing rod (9); one end of the pressing rod (9) is fixedly connected to the passive pulley (10); a transmission belt (11) is wound between the driving pulley (8) and the passive pulley (10); a pressing plate (12) is fixedly connected to the inner wall of the upper part of the granulation box (6); and the pressing plate (12) is located below the pressing rod (9).
3. An organic fertilizer spraying granulation device as claimed in claim 2, characterized in that: The pressing plate (12) is provided with a plurality of groups of discharge holes.
4. An organic fertilizer spraying granulation device as claimed in claim 3, characterized in that: The screening component comprises a cam (13), a sieve plate (14), a push rod (15) and a return spring (16); two cams (13) are fixedly connected to the pressing rod (9); the two cams (13) are symmetrically arranged; the sieve plate (14) is slidably connected to the inner wall of the lower part of the granulation box (6); two push rods (15) are fixedly connected to one side of the sieve plate (14); the two push rods (15) pass through the granulation box (6); a return spring (16) is connected between the two push rods (15) and the granulation box (6); the upper part of the push rod (15) contacts the cam (13).
5. An organic fertilizer spraying granulation device as claimed in claim 4, characterized in that: It also includes a fixed plate (17), a spring sheet (18), a support plate (19) and a protrusion (20). The three fixed plates (17) are fixedly connected to the pressing rod (9). One end of the three fixed plates (17) is fixedly connected to the spring sheet (18). The three spring sheets (18) are fixedly connected to the support plate (19). The three support plates (19) are fixedly connected to a group of protrusions (20). Each group of protrusions (20) will contact with a plurality of groups of discharge holes on the pressing plate (12) in turn.
Citation Information
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