Sodium aluminate concentration reaction device
By designing a gear drive system in the sodium aluminate concentration reaction device, the evaporation drum rotates in the horizontal and vertical direction, and combined with the heating of the heating furnace, the uniform heating of the sodium aluminate solution is achieved, and the problem of low evaporation and drying efficiency caused by temperature difference in the existing device is solved.
Patent Information
- Application Number
- CN202421570303.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-04
AI Technical Summary
When heating the existing sodium aluminate concentration reaction device, since the heating source is arranged at the bottom, the bottom of the device is heated too fast and the other parts are heated slowly, resulting in a temperature difference, which affects the evaporation and drying efficiency of the sodium aluminate solution.
The first gear is pulled by the first power assembly to rotate, so that the evaporation drum is rotated laterally, and the second gear is pulled by the second power assembly to rotate, so that the evaporation drum is rotated longitudinally, and combined with the heating of the heating furnace, each part of the evaporation drum is brought closer to the heat source in turn to uniformly heat the sodium aluminate solution. At the same time, the stirring and scraping assembly is flipped through a scraper and a stirring rod and scraped off the inner wall crystal to improve the heat conduction efficiency.
The uniform heating of the sodium aluminate solution is achieved, the evaporation and drying efficiency is improved, and the problem of poor heat conduction is avoided.
Smart Images

Figure CN222766331U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sodium aluminate processing, and more specifically, to a sodium aluminate concentration reaction device. Background Art
[0002] Sodium aluminate, also known as sodium metaaluminate, is a white granule that is hygroscopic, highly soluble in water, insoluble in ethanol, and its aqueous solution is strongly alkaline. The sintering method can be used to prepare sodium metaaluminate. The specific steps are: finely mix bauxite, soda ash and limestone, sinter at high temperature, leaching the clinker with water, removing silicon from the sodium aluminate solution after leaching, obtaining a refined sodium aluminate solution, and evaporating to dryness to obtain the finished sodium aluminate product.
[0003] In the process of preparing sodium aluminate finished product from sodium aluminate solution, a concentration reaction device is required to evaporate the liquid in the sodium aluminate solution. When a common sodium aluminate concentration reaction device is in use, its heating source is generally set at the bottom of the concentration reaction device, which will cause the bottom of the concentration reaction device to heat faster, while other parts will heat up slower, thereby causing a temperature difference, resulting in uneven heating of the sodium aluminate solution inside the device, and the sodium aluminate crystals at the bottom of the device precipitate faster and condense at the bottom of the device, which reduces the heat conduction efficiency, thereby affecting the overall evaporation efficiency of the sodium aluminate solution. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, the utility model provides a sodium aluminate concentration reaction device, in which a first power component pulls a first gear to rotate, so that the first gear pulls a steam drying cylinder to rotate in the horizontal direction with the help of a carrier column, and at the same time, a second power component pulls a second gear to rotate, so that the second gear pulls the steam drying cylinder to rotate in the longitudinal direction with the help of a rotating rod. The effective combination of the two enables each part of the steam drying cylinder to be successively close to the heat source when the steam drying cylinder is heated by a heating furnace.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sodium aluminate concentration reaction device, comprising a support seat, a support column is provided through the top of the support seat, and the joint of the support seat and the support column is rotatably connected through a bearing, a first gear is fixed to the top of the support column, a first power assembly is provided on the top of the support seat, and the first power assembly is used to drive the first gear to rotate, a U-shaped seat is fixed to the bottom end of the support column, a rotating rod is provided through the opposite sides of the U-shaped seat, and the joint of the U-shaped seat and the rotating rod is rotatably connected through a bearing, wherein one of the rotating rods A second gear is fixedly sleeved on the outside of the U-shaped seat, a second power assembly is provided on the U-shaped seat, and the second power assembly is used to drive the second gear to rotate. A evaporation cylinder is fixed between the two rotating rods, and two first hydraulic cylinders are provided on the top of the U-shaped seat. An electromagnet is fixedly installed on the output end of the first hydraulic cylinder. A stirring and scraping assembly is provided on the top of the evaporation cylinder, and two iron blocks are provided on the stirring and scraping assembly. The electromagnet can absorb the iron blocks when energized. The stirring and scraping assembly is used for scraping sodium aluminate crystals on the inner wall of the evaporation cylinder and stirring the sodium aluminate solution inside the evaporation cylinder.
[0006] As a preferred technical solution of the utility model, a heating furnace is arranged on the support seat, and the heating furnace is located directly below the steam drying cylinder.
[0007] As a preferred technical solution of the utility model, the first power assembly includes a first motor, the first motor is fixedly installed on the top of the support seat, a third gear is fixed to the output shaft end of the first motor, and the third gear is meshed with the first gear.
[0008] As a preferred technical solution of the utility model, the second power assembly includes a fixed block and a rack, the fixed block is fixedly mounted on the U-shaped seat, and the rack is meshed with the second gear.
[0009] As a preferred technical solution of the utility model, a second hydraulic cylinder is arranged on the fixed block, a carrier block is fixedly mounted on the output end of the second hydraulic cylinder, and the rack is fixedly mounted on the bottom of the carrier block.
[0010] As a preferred technical solution of the utility model, the stirring and scraping assembly includes a sealing plate, which is located above the steam-drying cylinder. The iron block is fixedly mounted on the upper surface of the sealing plate. Two locking buckles are provided on the sealing plate, and the two locking buckles are used to lock the steam-drying cylinder and the sealing plate.
[0011] As a preferred technical solution of the utility model, an exhaust pipe is fixed through the sealing plate, and a support plate is fixed on the top of the sealing plate, a transmission rod is rotatably connected to the support plate through a bearing, a scraper and a plurality of stirring rods are fixed on the transmission rod, the scraper and the plurality of stirring rods are located below the sealing plate, and the junction of the transmission rod and the sealing plate is rotatably connected through a bearing.
[0012] As a preferred technical solution of the utility model, a second motor is arranged on the top of the support plate, and the transmission rod is driven by the second motor.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model uses the first power component to pull the first gear to rotate, so that the first gear pulls the steam drying cylinder to rotate in the horizontal direction with the help of the carrier column. At the same time, the second power component pulls the second gear to rotate, so that the second gear pulls the steam drying cylinder to rotate in the longitudinal direction with the help of the rotating rod. The effective combination of the two allows each part of the steam drying cylinder to be successively close to the heat source when the steam drying cylinder is heated by the heating furnace. At the same time, the sodium aluminate solution inside the steam drying cylinder will also shake accordingly, so that the sodium aluminate solution is heated more evenly and the efficiency of steam drying is improved.
[0015] 2. The utility model drives the transmission rod to rotate by the second motor, so that the transmission rod pulls the scraper and a plurality of stirring rods to rotate, and utilizes the stirring rod to drive the sodium aluminate solution inside the evaporation cylinder to turn over, so that the heating is more uniform. At the same time, the scraper can scrape off the sodium aluminate crystals precipitated on the inner wall of the evaporation cylinder, so that the heat conduction effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a connection diagram of the U-shaped seat, the rotating rod, the second gear and the steam drying cylinder in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the second power assembly in the utility model;
[0019] Figure 4 This is a diagram showing the connection relationship between the stirring and scraping components and the iron block in the utility model.
[0020] In the figure: 1. support base; 2. carrier column; 3. first gear; 4. U-shaped base; 5. rotating rod; 6. second gear; 7. evaporation cylinder; 8. first hydraulic cylinder; 9. electromagnet; 10. iron block; 11. heating furnace; 12. first motor; 13. third gear; 14. fixing block; 15. rack; 16. second hydraulic cylinder; 17. carrier block; 18. sealing plate; 19. locking buckle; 20. exhaust pipe; 21. support plate; 22. transmission rod; 23. scraper; 24. stirring rod; 25. second motor. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figures 1 to 4 As shown, the utility model provides a sodium aluminate concentration reaction device, including a support seat 1, a support column 2 is provided on the top of the support seat 1, and the joint of the support seat 1 and the support column 2 is rotatably connected through a bearing, a first gear 3 is fixed on the top of the support column 2, a first power assembly is provided on the top of the support seat 1, and the first power assembly is used to drive the first gear 3 to rotate, a U-shaped seat 4 is fixed on the bottom end of the support column 2, and a rotating rod 5 is provided on the opposite sides of the U-shaped seat 4, and the joint of the U-shaped seat 4 and the rotating rod 5 is rotatably connected through a bearing, wherein the outer portion of one rotating rod 5 is fixedly sleeved with a second gear 6, and a U-shaped seat 4 is provided with a A second power assembly is provided, and the second power assembly is used to drive the second gear 6 to rotate. A evaporation cylinder 7 is fixed between the two rotating rods 5. Two first hydraulic cylinders 8 are provided on the top of the U-shaped seat 4. An electromagnet 9 is fixedly installed on the output end of the first hydraulic cylinder 8. A stirring and scraping assembly is provided on the top of the evaporation cylinder 7. Two iron blocks 10 are provided on the stirring and scraping assembly. The electromagnet 9 can absorb the iron blocks 10 after being energized. The stirring and scraping assembly is used to scrape the sodium aluminate crystals on the inner wall of the evaporation cylinder 7 and stir the sodium aluminate solution inside the evaporation cylinder 7. A heating furnace 11 is provided on the support seat 1, and the heating furnace 11 is located directly below the evaporation cylinder 7.
[0023] The first power assembly is used to pull the first gear 3 to rotate, so that the first gear 3 pulls the evaporation cylinder 7 to rotate in the horizontal direction with the help of the support column 2. At the same time, the second power assembly pulls the second gear 6 to rotate, so that the second gear 6 pulls the evaporation cylinder 7 to rotate in the longitudinal direction with the help of the rotating rod 5. The effective combination of the two allows each part of the evaporation cylinder 7 to be successively close to the heat source when the evaporation cylinder 7 is heated by the heating furnace 11. At the same time, the sodium aluminate solution inside the evaporation cylinder 7 will also shake accordingly, so that the sodium aluminate solution is heated more evenly. The first hydraulic cylinder 8 is used to pull the electromagnet 9 to move, and the energized electromagnet 9 can absorb the iron block 10, so that the two first hydraulic cylinders 8 can lift the stirring and scraping assembly, so as to separate the stirring and scraping assembly from the evaporation cylinder 7, and facilitate the removal of the sodium aluminate crystals in the evaporation cylinder 7.
[0024] The first power assembly includes a first motor 12 , which is fixedly mounted on the top of the support seat 1 , and a third gear 13 is fixed to the output shaft end of the first motor 12 , and the third gear 13 is meshed with the first gear 3 .
[0025] The third gear 13 is driven to rotate by the first motor 12 . The third gear 13 meshes with the first gear 3 , and can drive the first gear 3 to rotate. The rotation direction of the first motor 12 is switched back and forth, and the rotation direction of the first gear 3 can be adjusted.
[0026] Among them, the second power assembly includes a fixed block 14 and a rack 15. The fixed block 14 is fixedly installed on the U-shaped seat 4. The rack 15 is meshed with the second gear 6. A second hydraulic cylinder 16 is arranged on the fixed block 14. A carrier block 17 is fixedly installed at the output end of the second hydraulic cylinder 16. The rack 15 is fixedly installed at the bottom of the carrier block 17.
[0027] The rack 15 is pulled to move by the second hydraulic cylinder 16, and the rack 15 is meshed with the second gear 6 to pull the second gear 6 to rotate.
[0028] Among them, the stirring and scraping assembly includes a sealing plate 18, which is located above the steaming cylinder 7, and the iron block 10 is fixedly installed on the upper surface of the sealing plate 18. Two lock buckles 19 are provided on the sealing plate 18, and the two lock buckles 19 are used to lock the steaming cylinder 7 and the sealing plate 18. An exhaust pipe 20 is fixed through the sealing plate 18, and a support plate 21 is fixed on the top of the sealing plate 18. A transmission rod 22 is rotatably connected to the support plate 21 through a bearing, and a scraper 23 and a plurality of stirring rods 24 are fixed on the transmission rod 22. The scraper 23 and the plurality of stirring rods 24 are all located below the sealing plate 18. The joint of the transmission rod 22 and the sealing plate 18 is rotatably connected through a bearing. A second motor 25 is provided on the top of the support plate 21, and the transmission rod 22 is driven by the second motor 25.
[0029] The second motor 25 is used to drive the transmission rod 22 to rotate, so that the transmission rod 22 pulls the scraper 23 and multiple stirring rods 24 to rotate, and the stirring rods 24 are used to drive the sodium aluminate solution inside the evaporation cylinder 7 to turn over, so that it is heated more evenly. At the same time, the scraper 23 can scrape off the sodium aluminate crystals precipitated on the inner wall of the evaporation cylinder 7, so that the heat conduction effect is better.
[0030] The working principle and use process of this utility model:
[0031] A certain amount of sodium aluminate solution is injected into the evaporation cylinder 7, the first hydraulic cylinder 8 is controlled to push the sealing plate 18 to buckle the cover on the evaporation cylinder 7, the lock buckle 19 is used to lock the evaporation cylinder 7 and the sealing plate 18, and the electromagnet 9 is powered off so that the electromagnet 9 no longer attracts the iron block 10. After that, the first hydraulic cylinder 8 is controlled to pull the electromagnet 9 upward so that the electromagnet 9 is separated from the iron block 10, and the heating furnace 11 is started to heat the evaporation cylinder 7. The evaporation cylinder 7 transfers heat to the sodium aluminate solution, so that the liquid is gasified and discharged along the exhaust pipe 20, and the sodium aluminate crystals are precipitated. In order to prevent the evaporation cylinder 7 from being heated too concentratedly, the first hydraulic cylinder 8 can be controlled to push the sealing plate 18 to buckle the cover on the evaporation cylinder 7, and the sealing plate 18 is locked on the evaporation cylinder 7. The motor 12 drives the third gear 13 to rotate. With the help of the mutual meshing of the third gear 13 and the first gear 3, the first gear 3 can be pulled to rotate, so that the first gear 3 drives the evaporation cylinder 7 to rotate in the horizontal direction. The rotation direction of the first motor 12 is switched, so that the rotation direction of the evaporation cylinder 7 is switched accordingly. At the same time, the second hydraulic cylinder 16 is controlled to pull the rack 15 to move. With the help of the mutual meshing of the rack 15 and the second gear 6, the second gear 6 can be pulled to rotate back and forth in the longitudinal direction. The mutual cooperation of the two allows the various parts of the evaporation cylinder 7 to be close to the heat source position in sequence and order, so as to better conduct heat to the sodium aluminate solution.
[0032] During the heating process of the evaporation cylinder 7, the second motor 25 is controlled to drive the transmission rod 22 to rotate, so that the transmission rod 22 pulls the scraper 23 and multiple stirring rods 24 to rotate, and the stirring rods 24 are used to drive the sodium aluminate solution inside the evaporation cylinder 7 to turn over, so that it is heated more evenly. At the same time, the scraper 23 can scrape off the sodium aluminate crystals precipitated on the inner wall of the evaporation cylinder 7, so that the heat conduction effect is better. After a period of time, the sodium aluminate crystals are basically precipitated, the heating furnace 11 is turned off, and the sodium aluminate solution inside the evaporation cylinder 7 can be completely evaporated by the residual heat of the evaporation cylinder 7. After the second motor 25 is controlled to pull the scraper 23 to scrape the sodium aluminate crystals from the inner wall of the evaporation cylinder 7, the sodium aluminate crystals in the evaporation cylinder 7 can be taken out.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sodium aluminate concentration reaction device, comprising a support base (1), characterized in that: A support column (2) is provided through the top of the support seat (1), and the joint of the support seat (1) and the support column (2) is rotatably connected via a bearing, a first gear (3) is fixed to the top of the support column (2), a first power assembly is provided on the top of the support seat (1), and the first power assembly is used to drive the first gear (3) to rotate, a U-shaped seat (4) is fixed to the bottom end of the support column (2), a rotating rod (5) is provided through the opposite sides of the U-shaped seat (4), and the joint of the U-shaped seat (4) and the rotating rod (5) is rotatably connected via a bearing, and a second gear (6) is fixedly sleeved on the outside of the U-shaped seat (4) is provided with a second power assembly, the second power assembly is used to drive the second gear (6) to rotate, a evaporation cylinder (7) is fixed between the two rotating rods (5), two first hydraulic cylinders (8) are provided on the top of the U-shaped seat (4), an electromagnet (9) is fixedly installed on the output end of the first hydraulic cylinder (8), a stirring and scraping assembly is provided on the top of the evaporation cylinder (7), two iron blocks (10) are provided on the stirring and scraping assembly, and the electromagnet (9) can absorb the iron blocks (10) after being energized, and the stirring and scraping assembly is used to scrape the sodium aluminate crystals on the inner wall of the evaporation cylinder (7) and stir the sodium aluminate solution inside the evaporation cylinder (7).
2. A sodium aluminate concentration reaction device according to claim 1, characterized in that: A heating furnace (11) is provided on the support base (1), and the heating furnace (11) is located directly below the steam drying cylinder (7).
3. A sodium aluminate concentration reaction device according to claim 1, characterized in that: The first power assembly comprises a first motor (12), the first motor (12) is fixedly mounted on the top of the support seat (1), a third gear (13) is fixed to the output shaft end of the first motor (12), and the third gear (13) is meshed with the first gear (3).
4. A sodium aluminate concentration reaction device according to claim 1, characterized in that: The second power assembly comprises a fixed block (14) and a rack (15); the fixed block (14) is fixedly mounted on the U-shaped seat (4); and the rack (15) is meshed with the second gear (6).
5. A sodium aluminate concentration reaction device according to claim 4, characterized in that: A second hydraulic cylinder (16) is provided on the fixed block (14); a carrier block (17) is fixedly mounted on the output end of the second hydraulic cylinder (16); and the rack (15) is fixedly mounted on the bottom of the carrier block (17).
6. A sodium aluminate concentration reaction device according to claim 1, characterized in that: The stirring and scraping assembly comprises a sealing plate (18), wherein the sealing plate (18) is located above the steam drying cylinder (7), the iron block (10) is fixedly mounted on the upper surface of the sealing plate (18), and two locking buckles (19) are provided on the sealing plate (18), wherein the two locking buckles (19) are used to lock the steam drying cylinder (7) and the sealing plate (18).
7. A sodium aluminate concentration reaction device according to claim 6, characterized in that: An exhaust pipe (20) is fixedly passed through the sealing plate (18), and a support plate (21) is fixedly disposed on the top of the sealing plate (18). A transmission rod (22) is rotatably connected to the support plate (21) via a bearing, and a scraper (23) and a plurality of stirring rods (24) are fixedly disposed on the transmission rod (22). The scraper (23) and the plurality of stirring rods (24) are both located below the sealing plate (18), and the transmission rod (22) and the sealing plate (18) are rotatably connected at a joint via a bearing.
8. A sodium aluminate concentration reaction device according to claim 7, characterized in that: A second motor (25) is provided on the top of the support plate (21), and the transmission rod (22) is driven by the second motor (25).