Button spraying device

By designing a button spraying device including a flattening mechanism and a paint spraying mechanism, the spraying problem of uneven spraying caused by the stacking and overlap of buttons on the conveyor belt is solved, and the uniform spraying effect of buttons is achieved.

CN222766549UActive Publication Date: 2025-04-18HUBEI LINGQI IND CO LTD
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Patent Information

Application Number
CN202421348303.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-18
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

During button production, buttons scatter, stack or overlap on the conveyor belt, resulting in the inability to spray completely evenly.

Method used

A button spraying device is designed, including upper and lower conveyor belts, sweeping mechanisms, paint spraying mechanisms and flip mechanisms. The leveling mechanism adjusts the lifting mechanism and the annular chute through the brush roller and the leveling soft brush to ensure that the buttons reach the paint position.

Benefits of technology

Effectively avoid the spraying problem caused by button stacking, ensuring that the buttons can be completely uniformly applied during the spraying process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222766549U_ABST
Patent Text Reader

Abstract

The utility model discloses a button spraying device which comprises an upper-layer conveying belt and a lifting mechanism arranged on the upper-layer conveying belt, racks are arranged on the two sides of the upper-layer conveying belt, a flattening mechanism is installed on the lifting mechanism, a first paint spraying mechanism is arranged on the rear side of the lifting mechanism, and a turnover mechanism is arranged at the tail end of the upper-layer conveying belt. After the buttons reach the flattening mechanism, the lifting mechanism is adjusted, so that the distance between the limiting plate and the upper-layer conveying belt is slightly larger than the thickness of one button, then the second motor drives the slightly higher brush roller to rotate, the buttons which are overlapped front and back are flattened, and meanwhile the situation that the buttons are repeatedly stacked due to excessive displacement caused by friction force is avoided; and then a third motor drives a half-circle gear to rotate, so that the half-circle gear is alternately meshed with teeth on the inner wall of an annular sliding groove, the annular sliding groove swings left and right in a reciprocating mode, a sweeping soft brush stirs the buttons which are still stacked left and right left and right, then the buttons smoothly reach the paint spraying position through a limiting plate, and the phenomenon that complete spraying cannot be achieved due to button stacking is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of button production, in particular to a button spraying device. Background Art

[0002] Buttons are made of a variety of materials. When manufacturing existing buttons, they need to be colored and sprayed with a paint layer or a protective layer to beautify the appearance of the buttons or protect them from a large degree of wear and tear caused by long-term use. When the buttons need to be sprayed with paint after production, a large number of buttons are scattered on the conveyor belt and transported to the spraying position. During this process, the buttons may be piled up or overlapped from front to back and from left to right, making it impossible for the buttons to be sprayed evenly. Utility Model Content

[0003] The purpose of the utility model is to provide a button spraying device in order to solve the above problems.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0005] A button spraying device comprises an upper conveyor belt, frames are arranged on both sides of the upper conveyor belt, and also comprises a lifting mechanism arranged on the upper conveyor belt, a sweeping mechanism is installed on the lifting mechanism, a first painting mechanism is arranged on the rear side of the lifting mechanism, a turning mechanism is arranged at the end of the upper conveyor belt, the lower end of the turning mechanism is connected with the lower conveyor belt, and a second painting mechanism is arranged above the lower conveyor belt. The sweeping mechanism comprises a lifting and fixing seat arranged on the lifting mechanism, a brush roller is installed on the front side of the lifting and fixing seat, a shielding shell is arranged above the brush roller, one end of the brush roller is connected with a second motor, a support rod is installed on the rear side of the lifting and fixing seat, an annular slide groove is passed through the support rod, teeth are arranged on the upper and lower inner walls of the annular slide groove, a half-circle gear is arranged in the middle of the annular slide groove, the half-circle gear is meshed with the teeth, a third motor is arranged on the front side of the half-circle gear, the third motor is installed on the lifting and fixing seat, a sweeping soft brush for horizontal sweeping is installed below the annular slide groove, and a limiting plate is fixed at one end of the support rod.

[0006] Further configuration: the lifting mechanism includes a support frame arranged on the upper side of the upper conveyor belt, a slide rail is opened on the inner side of the support frame, a first motor is installed above the support frame, a lead screw is connected to the output end of the first motor, and the lifting fixed seat is slidably connected to the slide rail through the lead screw.

[0007] Further configuration: the first paint spraying mechanism includes a first paint spraying seat arranged on the rear side of the support frame, a first paint spraying port is arranged below the first paint spraying seat, and the second paint spraying mechanism includes a second paint spraying seat arranged above the lower conveyor belt, and a second paint spraying port is installed below the second paint spraying seat.

[0008] Further configuration: the flipping mechanism includes a baffle arranged at the end of the upper conveyor belt, a C-shaped hollow track is arranged on the rear side of the baffle, the lower end of the C-shaped hollow track is welded to the lower conveyor belt, and the C-shaped hollow track is respectively connected to the upper conveyor belt and the lower conveyor belt in an arc-shaped and smooth manner.

[0009] Further configuration: the C-shaped hollow track is a hollow C-shaped slide groove for buttons to pass through, and the upper and lower gaps thereof are twice the thickness of a standard button.

[0010] Further setting: the lower end of the limit plate is flush with the sweeping soft brush, and the lower horizontal tangent line of the brush roller is slightly higher than the bottom of the sweeping soft brush.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: after the buttons reach the leveling mechanism, the lifting mechanism is adjusted so that the distance between the limit plate and the upper conveyor belt is slightly higher than the thickness of a button. Then the second motor drives the slightly higher brush roller to rotate, so that the front and rear overlapping buttons are leveled, while preventing friction from causing excessive displacement and repeated stacking of the buttons. Then the third motor drives the half-circle gear to rotate, so that it alternately meshes with the teeth on the inner wall of the annular slide, so that the annular slide swings back and forth left and right, and the leveling soft brush is moved left and right to move the buttons that are still stacked left and right. Then the buttons pass through the limit plate to reach the painting position smoothly, avoiding the phenomenon of incomplete spraying caused by button stacking. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 It is an axonometric diagram of a button spraying device described in the utility model;

[0014] Figure 2 It is a left side cross-sectional schematic diagram of a button spraying device described in the utility model;

[0015] Figure 3 It is a schematic diagram of a sweeping mechanism of a button spraying device described in the utility model;

[0016] Figure 4 The utility model is a rear view structural schematic diagram of a sweeping mechanism of a button spraying device.

[0017] The following are the descriptions of the reference numerals:

[0018] 101, upper conveyor belt; 102, lower conveyor belt; 201, support frame; 202, first motor; 203, lead screw; 301, lifting and fixing seat; 302, shielding shell; 303, brush roller; 304, third motor; 305, annular slide; 306, half-circle gear; 307, sweeping soft brush; 308, limit plate; 309, second motor; 401, first spray paint seat; 501, C-shaped hollow track; 502, baffle; 601, second spray paint seat. DETAILED DESCRIPTION

[0019] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] like Figure 1-Figure 4 As shown, a button spraying device includes an upper conveyor belt 101, frames are arranged on both sides of the upper conveyor belt 101, and also includes a lifting mechanism arranged on the upper conveyor belt 101, a sweeping mechanism is installed on the lifting mechanism, a first painting mechanism is arranged on the rear side of the lifting mechanism, a turning mechanism is arranged at the end of the upper conveyor belt 101, the lower end of the turning mechanism is connected to the lower conveyor belt 102, and a second painting mechanism is installed above the lower conveyor belt 102.

[0023] In this embodiment, the sweeping mechanism includes a lifting and fixing seat 301 arranged on the lifting mechanism, a brush roller 303 is installed on the front side of the lifting and fixing seat 301, a shielding shell 302 is arranged above the brush roller 303, one end of the brush roller 303 is connected to a second motor 309, a support rod is installed on the rear side of the lifting and fixing seat 301, an annular slide groove 305 is passed through the support rod, and teeth are arranged on the upper and lower inner walls of the annular slide groove 305, a half-circle gear 306 is arranged in the middle of the annular slide groove 305, the half-circle gear 306 is meshed with the teeth, and a third motor 304 is arranged on the front side of the half-circle gear 306, the third motor 304 is installed on the lifting and fixing seat 301, and a sweeping soft brush 307 for horizontal sweeping is installed below the annular slide groove 305, a limiting plate 308 is fixed at one end of the support rod, the lower end of the limiting plate 308 is flush with the sweeping soft brush 307, and the lower horizontal tangent of the brush roller 303 is slightly higher At the bottom of the sweeping soft brush 307, after the button reaches the sweeping mechanism, the lifting mechanism is adjusted so that the distance between the limit plate 308 and the upper conveyor belt 101 is slightly higher than the thickness of a button. Then the second motor drives the slightly higher brush roller 303 to rotate, so that the front and rear overlapping buttons are swept flat, while preventing the friction from causing excessive displacement and repeated stacking of the buttons. Then the buttons reach the sweeping soft brush 307 through the lifting fixed seat 301, and at this time the third motor 304 is started to drive the half-circle gear 306 to rotate. The half-circle gear 306 alternately meshes with the teeth on the upper and lower inner walls of the annular slide 305, so that the annular slide 305 swings back and forth left and right, while driving the left and right to move the buttons that are still stacked left and right. The sweeping soft brush 307 is slightly lower than the brush roller 303, so that only one button can pass through. Finally, the flat buttons pass through the limit plate 308 neatly to the painting position, avoiding the phenomenon of incomplete spraying caused by button stacking.

[0024] In this embodiment: the lifting mechanism includes a support frame 201 arranged on the upper side of the upper conveyor belt 101, a slide rail is opened on the inner side of the support frame 201, a first motor 202 is installed above the support frame 201, the output end of the first motor 202 is connected to a screw 203, and the lifting fixed seat 301 is slidably connected to the slide rail through the screw 203. After the button reaches the position of the support frame 201, the first motor 202 is turned on to drive the screw 203 to rotate so that the lifting fixed seat 301 is lifted, allowing the button to pass.

[0025] In the present embodiment: the first paint spraying mechanism includes a first paint spraying seat 401 arranged at the rear side of the support frame 201, and a first paint spraying port is arranged below the first paint spraying seat 401; the second paint spraying mechanism includes a second paint spraying seat 601 arranged above the lower conveyor belt 102, and a second paint spraying port is installed below the second paint spraying seat 601. First, the flat upper layer and the surrounding area of ​​the button are sprayed through the first paint spraying port, which is convenient and quick. Then, after passing through the flipping mechanism, the other side of the button is sprayed through the second paint spraying port, and the surrounding area is sprayed again to prevent incomplete spraying, and then it is sent out through the lower conveyor belt 102. The first paint spraying seat 401 and the second paint spraying seat 601 are connected with paint tubes, and the other end of the paint tubes is connected with a paint source. This is the prior art known to personnel in this technical field and will not be repeated here.

[0026] In this embodiment: the flipping mechanism includes a baffle 502 arranged at the end of the upper conveyor belt 101, and a C-shaped hollow track 501 is arranged on the rear side of the baffle 502. The lower end of the C-shaped hollow track 501 is welded to the lower conveyor belt 102, and the C-shaped hollow track 501 is respectively connected to the upper conveyor belt 101 and the lower conveyor belt 102 in an arc-shaped and smooth manner. The C-shaped hollow track 501 is a hollow C-shaped slide groove for buttons to pass through, and the upper and lower gaps thereof are twice the thickness of standard buttons. After the buttons sprayed on one side reach the baffle 502, they slide from the C-shaped hollow track 501 to the lower conveyor belt 102 to complete the flipping, which is convenient and quick, and then the next step of painting is carried out.

[0027] The working principle and use process of the utility model are as follows: after the button reaches the position of the support frame 201, the first motor 202 is turned on to drive the lead screw 203 to rotate so that the lifting and fixing seat 301 is lifted up to allow the button to pass through. After the button reaches the leveling mechanism, the lifting and fixing seat 301 is adjusted so that the distance between the limit plate 308 and the upper conveyor belt 101 is slightly higher than the thickness of a button. Then the second motor drives the brush roller 303 to rotate so that the front and rear overlapping buttons are leveled, while preventing the friction from causing excessive displacement and repeated stacking of the buttons. Then the button passes through the lifting and fixing seat 301 to reach the leveling soft brush 307. At this time, the third motor 304 is started to drive the half-circle gear 306 to rotate. The half-circle gear 306 alternately meshes with the teeth on the upper and lower inner walls of the annular slide 305, so that The annular slide 305 swings back and forth, and at the same time drives the buttons that are still stacked on the left and right to be toggled left and right. The smoothing soft brush 307 is slightly lower than the brush roller 303, so that only one button can pass through. Finally, the flat buttons pass through the limit plate 308 to neatly reach the painting position, avoiding the phenomenon of incomplete spraying caused by button stacking. The buttons are first sprayed on the upper layer and around the flat buttons through the first painting port, which is convenient and fast. After the buttons with spraying on one side reach the baffle 502, they slide to the lower conveyor belt 102 by the C-shaped hollow track 501 to complete the turning over, which is convenient and fast. Finally, the other side of the button is sprayed through the second painting port, and the surroundings are sprayed again to prevent incomplete spraying. The buttons with spraying are then sent out through the lower conveyor belt 102.

[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A button spraying device, comprising an upper conveyor belt (101), with frames arranged on both sides of the upper conveyor belt (101), characterized in that: The invention also comprises a lifting mechanism arranged on the upper conveyor belt (101), a sweeping mechanism being installed on the lifting mechanism, a first painting mechanism being arranged at the rear side of the lifting mechanism, a turning mechanism being arranged at the end of the upper conveyor belt (101), the lower end of the turning mechanism being connected to the lower conveyor belt (102), a second painting mechanism being installed above the lower conveyor belt (102), the sweeping mechanism comprising a lifting fixing seat (301) arranged on the lifting mechanism, a brush roller (303) being installed at the front side of the lifting fixing seat (301), a shielding shell (302) being arranged above the brush roller (303), one end of the brush roller (303) being connected to a A second motor (309) is provided, a support rod is installed at the rear side of the lifting fixed seat (301), an annular groove (305) is passed through the support rod, and teeth are provided on the upper and lower inner walls of the annular groove (305), a half-circle gear (306) is provided in the middle of the annular groove (305), and the half-circle gear (306) is meshed with the teeth, and a third motor (304) is provided on the front side of the half-circle gear (306), and the third motor (304) is installed on the lifting fixed seat (301), and a soft brush (307) for horizontal sweeping is installed below the annular groove (305), and a limiting plate (308) is fixed at one end of the support rod.

2. A button spraying device according to claim 1, characterized in that: The lifting mechanism comprises a support frame (201) arranged on the upper side of the upper conveyor belt (101), a slide rail is provided on the inner side of the support frame (201), a first motor (202) is installed above the support frame (201), a lead screw (203) is connected to the output end of the first motor (202), and the lifting fixed seat (301) is slidably connected to the slide rail via the lead screw (203).

3. A button spraying device according to claim 2, characterized in that: The first paint spraying mechanism comprises a first paint spraying seat (401) arranged at the rear side of the support frame (201), a first paint spraying port being arranged below the first paint spraying seat (401), and the second paint spraying mechanism comprises a second paint spraying seat (601) arranged above the lower conveyor belt (102), a second paint spraying port being installed below the second paint spraying seat (601).

4. A button spraying device according to claim 1, characterized in that: The turnover mechanism comprises a baffle (502) arranged at the end of the upper conveyor belt (101), a C-shaped hollow track (501) is arranged at the rear side of the baffle (502), the lower end of the C-shaped hollow track (501) is welded to the lower conveyor belt (102), and the C-shaped hollow track (501) is respectively connected to the upper conveyor belt (101) and the lower conveyor belt (102) in an arc-shaped and smooth manner.

5. A button spraying device according to claim 4, characterized in that: The C-shaped hollow track (501) is a hollow C-shaped slide groove for buttons to pass through, and the upper and lower gaps thereof are twice the thickness of a standard button.

6. A button spraying device according to claim 1, characterized in that: The lower end of the limiting plate (308) is flush with the soft sweeping brush (307), and the lower horizontal tangent line of the brush roller (303) is slightly higher than the bottom of the soft sweeping brush (307).