Self-circulation valve body cleaning device

Abstract

The utility model relates to a self-circulation valve body cleaning device, and belongs to the technical field of valve body cleaning. The device mainly comprises a rack, a cleaning box, a material guide plate, a baffle, a vibration motor, a cover plate, a sealing cover, a supporting frame, a diesel oil box, a sealing cover, a diesel oil filter, a circulating pump, a circulating pipe, a conveying pipe, a discharging pipe, a suction pump, a discharging pipe, a feeding pipe and a controller. A valve body needing to be cleaned is put into the cleaning box through the feeding port, grease stains on the surface and in the valve body are effectively removed through diesel oil in the cleaning box, the valve body is vibrated while the fluidity of the diesel oil is improved through the vibration motor, oil stains on the valve body can be effectively cleaned, convenience and rapidness are achieved, the oil removal efficiency is high, cloth use is reduced, and the production cost is reduced. And the diesel oil is filtered and recycled through the cooperation of the diesel oil filter and the circulating pump, the diesel oil loss is reduced, and the cost is saved.

Description

Technical Field

[0001] The utility model belongs to the technical field of valve body cleaning, and in particular relates to a self-circulating valve body cleaning device. Background Art

[0002] During the production process of hydraulic valves, the valve body needs to be oiled and then undergo various tests. After the test results, there will be a lot of oil residue inside and outside the valve body. Usually, production personnel will remove the oil by wiping, standing and draining the oil, etc., but wiping can only remove the residual oil on the surface. The wiped valve body contains cloth, which will become solid waste and require high processing costs. Standing and draining the oil takes a long time, and the oil removal effect is not ideal. Summary of the invention

[0003] In order to overcome the problem in the prior art that the staff removes the oil from the valve body by wiping, standing and draining the oil, etc., but the oil removal effect is not ideal, the utility model provides a self-circulating valve body cleaning device; the valve body to be cleaned is placed in a cleaning box, and the diesel in the cleaning box effectively removes grease stains on the surface and inside of the valve body. The vibration motor increases the fluidity of the diesel and vibrates the valve body at the same time, which can effectively clean the oil stains on the valve body. It is convenient and fast, with high oil removal efficiency, reduces the use of cloth, reduces the generation of solid waste, and shortens the cleaning time.

[0004] To achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a self-circulating valve body cleaning device mainly includes a frame, a cleaning box, a guide plate, a baffle, a vibration motor, a cover plate, a sealing cover, a support frame, a diesel tank, a sealing cover, a diesel filter, a circulation pump, a circulation pipe, a conveying pipe, a discharge pipe, a suction pump, a discharge pipe, a feed pipe, and a controller. The cleaning box is installed on the top of the frame, the interior of the cleaning box is a cavity structure, the guide plate is installed inside the cleaning box, the baffle is installed on the top of the guide plate, a circular through hole is opened on the baffle for diesel to pass through, the vibration motor is installed at the bottom of the guide plate, the cover plate is installed on the top of the cleaning box, a feed port is opened on the cover plate, the sealing cover is installed at the feed port, and the support frame is installed on the machine The diesel tank is installed on the outside of the support frame, the sealing cover is detachably installed on the diesel tank, the diesel filter and the circulating pump are installed on the cover plate, one end of the circulating pipe extends to the inside of the cleaning tank, and the other end is connected to the diesel filter. The diesel filter and the circulating pump are connected through a conveying pipe, one end of the discharge pipe is connected to the circulating pump, and the other end extends to the inside of the diesel tank. The circulating pipe, the diesel filter, the conveying pipe, the circulating pump, and the discharge pipe connect the diesel tank and the cleaning tank. The suction pump is installed at the bottom of the diesel tank, the top of the discharge pipe is connected to the diesel tank, and the bottom end is connected to the suction pump, the top of the feed pipe is connected to the suction pump, and the bottom end is connected to the cleaning tank. The discharge pipe, the suction pump, and the feed pipe connect the diesel tank and the cleaning tank, and the controller is installed on the side wall of the diesel tank.

[0005] The vibration motor, diesel filter, circulation pump, suction pump and controller are electrically connected.

[0006] The material guide plate is arranged as an inclined structure.

[0007] The cleaning box, cover plate and sealing cover are made of transparent materials.

[0008] The sealing cover and the sealing cover are both provided with handles.

[0009] A movable door is provided on the side wall of the cleaning box.

[0010] Beneficial effects of the utility model:

[0011] Put the valve body that needs to be cleaned into the cleaning box through the feed port. The diesel in the cleaning box can effectively remove grease stains on the surface and inside of the valve body. The vibration motor increases the fluidity of the diesel and vibrates the valve body at the same time, which can effectively clean the oil stains on the valve body. It is convenient and fast, with high oil removal efficiency, reduces the use of cloth, reduces the generation of solid waste, and shortens the cleaning time. The diesel filter and circulation pump work together to filter and recycle the diesel, reduce diesel loss, and save costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is an isometric schematic diagram of the utility model.

[0013] Figure 2 This utility model is a three-dimensional schematic diagram Figure 1 .

[0014] Figure 3 This utility model is a three-dimensional schematic diagram Figure 2 .

[0015] Figure 4 This is a partial cutaway diagram of the utility model. Figure 1 .

[0016] Figure 5 This is a partial cutaway diagram of the utility model. Figure 2 . DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to facilitate understanding by technicians.

[0018] The utility model discloses a self-circulating valve body cleaning device, which mainly comprises a frame 1, a cleaning box 2, a guide plate 3, a baffle 4, a vibration motor 5, a cover plate 6, a sealing cover 7, a support frame 8, a diesel tank 9, a sealing cover 10, a diesel filter 11, a circulation pump 12, a circulation pipe 13, a conveying pipe 14, a discharge pipe 15, a suction pump 16, a discharge pipe 17, a feed pipe 18, and a controller 19. The cleaning box 2 is installed at the top of the frame 1, the interior of the cleaning box 2 is a cavity structure, the guide plate 3 is installed in the cleaning box 2, the baffle 4 is installed at the top of the guide plate 3, a circular through hole 41 is provided on the baffle 4 for diesel to pass through, the vibration motor 5 is installed at the bottom of the guide plate 3, the cover plate 6 is installed at the top of the cleaning box 2, a feed port is provided on the cover plate 6, the sealing cover 7 is installed at the feed port, the support frame 8 is installed on the outside of the frame 1, and the diesel tank 9 is installed At the top of the support frame 8, the cover 10 is detachably mounted on the diesel tank 9, the diesel filter 11 and the circulating pump 12 are mounted on the cover plate 10, one end of the circulating pipe 13 extends to the inside of the cleaning tank 2, and the other end is connected to the diesel filter 11, the diesel filter 11 and the circulating pump 12 are connected through the delivery pipe 14, one end of the discharge pipe 15 is connected to the circulating pump 12, and the other end extends to the inside of the diesel tank 9, the circulating pipe 13, the diesel filter 11, the delivery pipe 14, the circulating pump 12, and the discharge pipe 15 connect the diesel tank 9 and the cleaning tank 2, the suction pump 16 is mounted at the bottom of the diesel tank 9, the top of the discharge pipe 17 is connected to the diesel tank 9, and the bottom is connected to the suction pump 16, the top of the feed pipe 18 is connected to the suction pump 16, and the bottom is connected to the cleaning tank 2, the discharge pipe 17, the suction pump 16, and the feed pipe 18 connect the diesel tank 9 and the cleaning tank 2, and the controller 19 is mounted on the side wall of the diesel tank 9.

[0019] The staff puts the valve body that needs to be cleaned into the cleaning box 2 through the feed inlet for cleaning. The guide plate 3 is set to an inclined structure to avoid clogging of the valve body during the feeding process. The diesel in the cleaning box 2 effectively removes grease stains on the surface and inside of the valve body. The vibration motor 5 increases the fluidity of the diesel and vibrates the valve body at the same time, which can effectively clean the oil stains on the valve body. It is convenient and fast, with high oil removal efficiency, reduces the use of cloth, reduces the generation of solid waste, and shortens the cleaning time. At the same time, diesel cleaning makes the valve body have a certain anti-rust function. After a long period of cleaning, the diesel flows into the other end of the baffle 4 through the circular through hole 41. The diesel The diesel enters the diesel filter 11 through the circulation pipe 13 for filtration, and the filtered diesel enters the circulation pump 12 through the delivery pipe 14. The circulation pump 12 and the discharge pipe 15 cooperate to return the filtered diesel to the diesel tank 9 for recycling, reducing diesel loss and saving costs. The cleaning box 2, the cover plate 6 and the sealing cover 7 are made of transparent materials. During the cleaning process, it is convenient for the staff to observe the cleaning situation inside the cleaning box 2. After the cleaning is completed, the staff adjusts the controller 19, and the controller controls the vibration motor 5, the diesel filter 11, the circulation pump 12, and the suction pump 12 to be turned off, the sealing cover 7 is opened, the valve body is taken out, and the next step is carried out.

[0020] The vibration motor 5 , the diesel filter 11 , the circulation pump 12 , the suction pump 12 and the controller 19 are electrically connected.

[0021] like Figure 4 , Figure 5 As shown, the guide plate 3 is arranged as an inclined structure to avoid accumulation when the staff puts the valve bodies to be cleaned into the cleaning box.

[0022] The cleaning box 2, the cover plate 6 and the sealing cover 7 are made of transparent materials; during the cleaning process, it is convenient for the staff to observe the cleaning situation inside the cleaning box 2.

[0023] like Figure 1 , Figure 2 , Figure 4 As shown, the sealing cover 10 and the sealing cover 7 are both provided with a handle 71 , which is convenient for the staff to take the sealing cover 10 and the sealing cover 7 .

[0024] like Figure 1 , Figure 2 As shown, a movable door 21 is provided on the side wall of the cleaning box 2; after long-term use, when the vibration motor 5 fails or is damaged, the movable door 21 can be opened to repair or replace the vibration motor 5.

[0025] Working process:

[0026] Before cleaning the valve body, pour the diesel into the diesel tank 9, then the staff adjusts the controller 19, the controller 19 controls the vibration motor 5, the diesel filter 11, the circulation pump 12, and the suction pump 12 to start, the suction pump 12 sucks the diesel in the diesel tank 9 into the cleaning box 2 through the cooperation of the discharge pipe 15 and the discharge pipe 17, after sucking for a period of time, the sealing cover 7 is opened by holding the handle 71, and the staff puts the valve body to be cleaned into the cleaning box 2 through the feed inlet for cleaning, the guide plate 3 is set to an inclined structure to avoid clogging of the valve body during the discharge process, the diesel in the cleaning box 2 effectively removes grease stains on the surface and inside of the valve body, the vibration motor 5 increases the fluidity of the diesel while vibrating the valve body, which can effectively clean the oil stains on the valve body, is convenient and fast, has high oil removal efficiency, reduces the use of cloth, and reduces The generation of solid waste shortens the cleaning time. At the same time, diesel cleaning makes the valve body have a certain anti-rust function. After a long period of cleaning, the diesel flows into the other end of the baffle 4 through the circular through hole 41, and the diesel enters the diesel filter 11 through the circulation pipe 13 for filtration. The filtered diesel enters the circulation pump 12 through the delivery pipe 14. The circulation pump 12 and the discharge pipe 15 cooperate to return the filtered diesel to the diesel tank 9 for recycling, reducing diesel loss and saving costs. The cleaning box 2, the cover plate 6 and the sealing cover 7 are made of transparent materials. During the cleaning process, it is convenient for the staff to observe the cleaning situation inside the cleaning box 2. After cleaning, the staff adjusts the controller 19, and the controller controls the vibration motor 5, the diesel filter 11, the circulation pump 12, and the suction pump 12 to close, open the sealing cover 7, take out the valve body, and proceed to the next step.

[0027] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.

Claims

1. A self-circulating valve body cleaning device, characterized in that: The self-circulating valve body cleaning device comprises a frame (1), a cleaning box (2), a guide plate (3), a baffle (4), a vibration motor (5), a cover plate (6), a sealing cover (7), a support frame (8), a diesel tank (9), a sealing cover (10), a diesel filter (11), a circulation pump (12), a circulation pipe (13), a conveying pipe (14), a discharge pipe (15), a suction pump (16), a discharge pipe (17), a feed pipe (18), and a controller (19). The cleaning box (2) is mounted on the frame (1). The top of the cleaning box (2) is a hollow structure. The guide plate (3) is installed inside the cleaning box (2). The baffle plate (4) is installed at the top of the guide plate (3). The baffle plate (4) is provided with a circular through hole (41) for facilitating the passage of diesel. The vibration motor (5) is installed at the bottom of the guide plate (3). The cover plate (6) is installed at the top of the cleaning box (2). The cover plate (6) is provided with a feed inlet. The sealing cover (7) is installed at the feed inlet. The support frame (8) is installed on the outside of the frame (1). The diesel tank (9) is installed at the top of the support frame (8). The cover (10) is detachably mounted on the diesel tank (9); the diesel filter (11) and the circulation pump (12) are mounted on the cover plate (6); one end of the circulation pipe (13) extends into the interior of the cleaning tank (2) and the other end is connected to the diesel filter (11); the diesel filter (11) and the circulation pump (12) are connected via a delivery pipe (14); one end of the discharge pipe (15) is connected to the circulation pump (12) and the other end extends into the interior of the diesel tank (9); the circulation pipe (13), the diesel filter (11) and the delivery pipe (14) , a circulating pump (12) and a discharge pipe (15) connect the diesel tank (9) and the cleaning tank (2); a suction pump (16) is installed at the bottom of the diesel tank (9); a top end of a discharge pipe (17) is connected to the diesel tank (9) and a bottom end is connected to the suction pump (16); a top end of a feed pipe (18) is connected to the suction pump (16) and a bottom end is connected to the cleaning tank (2); the discharge pipe (17), the suction pump (16) and the feed pipe (18) connect the diesel tank (9) and the cleaning tank (2); and a controller (19) is installed on a side wall of the diesel tank (9).

2. A self-circulating valve body cleaning device as claimed in claim 1, characterized in that: The vibration motor (5), the diesel filter (11), the circulation pump (12), the suction pump (16) and the controller (19) are electrically connected.

3. A self-circulating valve body cleaning device as claimed in claim 1 or 2, characterized in that: The material guide plate (3) is configured as an inclined structure.

4. A self-circulating valve body cleaning device as claimed in claim 1 or 2, characterized in that: The cleaning box (2), the cover plate (6) and the sealing cover (7) are made of transparent materials.

5. A self-circulating valve body cleaning device as claimed in claim 4, characterized in that: The sealing cover (10) and the sealing cover (7) are both provided with a handle (71).

6. A self-circulating valve body cleaning device as claimed in claim 1 or 2, characterized in that: A movable door (21) is provided on the side wall of the cleaning box (2).

Images