Cleaning tool for permanent magnet rotor
By designing a permanent magnet rotor cleaning tool including a box and a grid, using a cleaning assembly set with a double station and a sealable high-pressure cleaning machine, the problems of incomplete cleaning, mutual interference and high-pressure water splashing in the prior art are solved, and efficient, safe and economical permanent magnet rotor cleaning effect is achieved.
Patent Information
- Application Number
- CN202421461626.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing permanent magnet rotor cleaning methods have problems such as incomplete cleaning, mutual interference and high-pressure water splashing.
A permanent magnet rotor cleaning tool set including a box and a grid plate is designed, using a double-station-set cleaning assembly and a sealable high-pressure cleaning machine to achieve efficient cleaning and water circulation through a stepper motor and hydraulic valve.
The independent cleaning of each permanent magnet rotor is achieved, avoiding mutual interference and uncleaned blind spots, ensuring the cleanliness of cleaning and the safety of staff, and saving cleaning costs through water circulation.
Smart Images

Figure CN222766855U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power drive, in particular to a cleaning tool for a permanent magnet rotor. Background Art
[0002] Existing permanent magnet rotor cleaning methods:
[0003] Take a plate with a grid and fix many brackets on it. Put the rotors on the brackets respectively. Finally, tighten the rotor with a butterfly nut. Then hold the high-pressure water gun nozzle and clean the outer surface of the rotor from different directions.
[0004] Problems:
[0005] 1. When many rotors are cleaned together, the cleaning is not thorough, there is interference between them, and there will be uncleaned dead corners.
[0006] 2. When cleaning with a handheld spray gun, it is easy for high-pressure water to splash onto the human body. In addition, human factors will also affect the cleaning effect. Utility Model Content
[0007] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a cleaning tool for permanent magnet rotors, which can solve the problems of many rotors being cleaned together, such as incomplete cleaning, mutual interference, uncleaned dead corners, and high-pressure water splashing onto the human body when cleaning with a handheld spray gun head. In addition, human factors may also affect the cleaning effect.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning tool for a permanent magnet rotor, comprising a box body and a grid plate;
[0009] The cleaning component is arranged in the box body, and the cleaning component includes a left displacement switch, a right displacement switch, a left stepping motor, a right stepping motor, a left electromagnetic relay, a right electromagnetic relay, a left hydraulic valve, a right hydraulic valve, a left reflux filter, a right reflux filter, a filtered water tank, a drain valve, a power switch, a high-pressure cleaning machine and a high-pressure cleaning pump. The power switch screw is installed on the box body, the high-pressure cleaning machine is electrically connected to the power switch, the left electromagnetic relay is electrically connected to the power switch, the left electromagnetic relay screw is installed in the box body, the right electromagnetic relay is electrically connected to the power switch, and the right electromagnetic relay screw is installed in the box body.
[0010] Preferably, the left displacement switch screw is installed on the box body, the left displacement switch is electrically connected to the left electromagnetic relay, and the right displacement switch screw is installed on the box body, and the right displacement switch is electrically connected to the right electromagnetic relay.
[0011] Preferably, the left stepper motor is screwed on the box, the left stepper motor is electrically connected to the left electromagnetic relay, and the right stepper motor is screwed on the box, and the right stepper motor is electrically connected to the right electromagnetic relay.
[0012] Preferably, the left hydraulic valve screw is installed on the box body, the left hydraulic valve is electrically connected to the left electromagnetic relay, and the right hydraulic valve screw is installed on the box body, and the right hydraulic valve is electrically connected to the right electromagnetic relay.
[0013] Preferably, the filtered water tank is installed inside the box body, and the drain valve is installed on the filtered water tank.
[0014] Preferably, the high-pressure cleaning pump screw is installed inside the high-pressure cleaning machine, a pipe is connected between the high-pressure cleaning machine and the left hydraulic valve, a left reflux filter is arranged in the pipe between the high-pressure cleaning machine and the left hydraulic valve, a pipe is connected between the high-pressure cleaning machine and the right hydraulic valve, and a right reflux filter is arranged in the pipe between the high-pressure cleaning machine and the right hydraulic valve.
[0015] Preferably, there is a pipeline between the left hydraulic valve and the filtered water tank, and there is a pipeline between the right hydraulic valve and the filtered water tank.
[0016] Preferably, the mesh plate has a plurality of holes, a plurality of brackets are installed in the holes of the mesh plate, and the plurality of brackets are all threadedly connected with butterfly nuts.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] (1) The cleaning tool of the permanent magnet rotor is provided with a cleaning component. The cleaning component adopts a double-station setting. Not only can the loading and unloading of the permanent magnet rotor to be cleaned not be delayed when the tool on one side cleans the permanent magnet rotor, but the permanent magnet rotor will not interfere with each other when cleaning the permanent magnet rotor independently, thereby ensuring the cleanliness of the permanent magnet rotor cleaning. At the same time, the method of using a sealed high-pressure cleaning machine to clean the permanent magnet rotor can avoid high-pressure water splashing on people, ensuring that the staff will not be harmed when cleaning the permanent magnet rotor, that is, ensuring the safety of the staff.
[0019] (2) The cleaning tool of the permanent magnet rotor is provided with a cleaning component. The left and right reflux filters in the cleaning component are used to clean the impurities contained in the liquid during the cleaning process. Then, the water is recycled through the left and right stepper motors, thereby saving the cost of cleaning the permanent magnet rotor. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0021] Figure 1This is a schematic diagram of the main view of the existing permanent magnet rotor cleaning tool of the utility model;
[0022] Figure 2 It is a top view schematic diagram of the existing permanent magnet rotor cleaning tooling of the utility model;
[0023] Figure 3 This is a schematic diagram of the main view of the improved permanent magnet rotor cleaning tooling of the utility model;
[0024] Figure 4 It is a right side schematic diagram of the improved permanent magnet rotor cleaning tooling of the utility model;
[0025] Figure 5 This is an overall schematic diagram of the left side stepper motor of the utility model;
[0026] Figure 6 This is a schematic diagram of the working principle of the utility model;
[0027] Figure 7 It is a three-dimensional schematic diagram of the utility model.
[0028] Figure numerals: 1. Box body; 21. Left displacement switch; 22. Right displacement switch; 31. Left stepper motor; 32. Right stepper motor; 41. Left electromagnetic relay; 42. Right electromagnetic relay; 51. Left hydraulic valve; 52. Right hydraulic valve; 61. Left reflux filter; 62. Right reflux filter; 7. Filter water tank; 8. Drain valve; 9. Power switch; 10. High-pressure cleaning machine; 11. High-pressure cleaning pump; 12. Butterfly nut; 13. Bracket; 14. Grid plate. DETAILED DESCRIPTION
[0029] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0030] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0032] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0033] See also Figure 1-7 , the utility model provides a technical solution: a cleaning tool for a permanent magnet rotor, comprising a box body 1 and a grid plate 14;
[0034] The cleaning component is arranged in the box body 1, and the cleaning component includes a left displacement switch 21, a right displacement switch 22, a left stepping motor 31, a right stepping motor 32, a left electromagnetic relay 41, a right electromagnetic relay 42, a left hydraulic valve 51, a right hydraulic valve 52, a left reflux filter 61, a right reflux filter 62, a filtered water tank 7, a drain valve 8, a power switch 9, a high-pressure cleaning machine 10 and a high-pressure cleaning pump 11. The power switch 9 is screwed on the box body 1, and the high-pressure cleaning machine 10 is electrically connected to the power switch 9. The left electromagnetic relay 41 is electrically connected to the power switch 9, and the left electromagnetic relay 41 is screwed in the box body 1. The right electromagnetic relay 42 is electrically connected to the power switch 9, and the right electromagnetic relay 42 is screwed in the box body 1.
[0035] The left displacement switch 21 is screwed onto the housing 1 , and is electrically connected to the left electromagnetic relay 41 . The right displacement switch 22 is screwed onto the housing 1 , and is electrically connected to the right electromagnetic relay 42 .
[0036] The left stepper motor 31 is screwed onto the housing 1 , and the left stepper motor 31 is electrically connected to the left electromagnetic relay 41 . The right stepper motor 32 is screwed onto the housing 1 , and the right stepper motor 32 is electrically connected to the right electromagnetic relay 42 .
[0037] The left hydraulic valve 51 is screwed onto the box body 1 , and the left hydraulic valve 51 is electrically connected to the left electromagnetic relay 41 . The right hydraulic valve 52 is screwed onto the box body 1 , and the right hydraulic valve 52 is electrically connected to the right electromagnetic relay 42 .
[0038] The filtered water tank 7 is installed inside the box body 1 , and the drain valve 8 is installed on the filtered water tank 7 .
[0039] The high-pressure cleaning pump 11 is screwed to the inside of the high-pressure cleaning machine 10, a pipe is connected between the high-pressure cleaning machine 10 and the left hydraulic valve 51, a left reflux filter 61 is arranged in the pipe between the high-pressure cleaning machine 10 and the left hydraulic valve 51, a pipe is connected between the high-pressure cleaning machine 10 and the right hydraulic valve 52, a right reflux filter 62 is arranged in the pipe between the high-pressure cleaning machine 10 and the right hydraulic valve 52.
[0040] There is a pipeline between the left hydraulic valve 51 and the filtered water tank 7 , and there is a pipeline between the right hydraulic valve 52 and the filtered water tank 7 .
[0041] There are a plurality of holes on the mesh plate 14 , and a plurality of brackets 13 are installed in the holes of the mesh plate 14 . The plurality of brackets 13 are all threadedly connected with butterfly nuts 12 .
[0042] One of the existing methods for cleaning the permanent magnet rotor is to place the permanent magnet rotor on the bracket 13, then tighten the permanent magnet rotor with the butterfly nut 12, and then rinse it with a high-pressure water gun.
[0043] Improved permanent magnet rotor cleaning method:
[0044] First, place the rotor to be cleaned on the workbench inside the box 1, and its fixing method is consistent with the existing permanent magnet rotor fixing method, that is, the butterfly nut 12 and the bracket 13 are used to fix the permanent magnet rotor to the workbench inside the box 1, and then, turn on the left displacement switch 21 and the right displacement switch 22, the left displacement switch 21 and the right displacement switch 22 control the left electromagnetic relay 41 and the right electromagnetic relay 42 to start at a time, and the timed start of the left electromagnetic relay 41 and the right electromagnetic relay 42 respectively drives the corresponding left hydraulic valve 51 and the right hydraulic valve 52 to start, and the start of the left hydraulic valve 51 and the right hydraulic valve 52 drives clean water through the inside of the filtered water tank 7, which is pressurized by the high-pressure cleaning pump 11 and finally flows into the inside of the high-pressure cleaning machine 10 to rinse the permanent magnet rotor inside the high-pressure cleaning machine 10.
[0045] The cleaned liquid is driven to flow back to the left hydraulic valve 51 and the right hydraulic valve 52 by starting the left stepper motor 31 and the right stepper motor 32. During the reflux, the liquid is filtered by the left reflux filter 61 and the right reflux filter 62, and the filtered liquid flows back again through the left hydraulic valve 51 and the right hydraulic valve 52 to flush the permanent magnet rotor.
[0046] By setting up a cleaning component, the cleaning component adopts a double-station setting, which can not only ensure that the loading and unloading of the permanent magnet rotor to be cleaned will not be delayed when the permanent magnet rotor is cleaned on one side, but also that the permanent magnet rotors will not interfere with each other when they are cleaned independently, thereby ensuring the cleanliness of the permanent magnet rotors. At the same time, the use of a sealed high-pressure cleaning machine 10 to clean the permanent magnet rotor can avoid high-pressure water splashing on people, ensuring that the staff will not be harmed when cleaning the permanent magnet rotor, that is, ensuring the safety of the staff.
[0047] By setting up a cleaning component, the left reflux filter 61 and the right reflux filter 62 in the cleaning component can clean up the impurities contained in the liquid during the cleaning process, and then the water is recycled through the left stepper motor 31 and the right stepper motor 32, thereby saving the cost of cleaning the permanent magnet rotor.
[0048] Working principle:
[0049] First, place the rotor to be cleaned on the workbench inside the box 1, and its fixing method is consistent with the existing permanent magnet rotor fixing method, that is, the butterfly nut 12 and the bracket 13 are used to fix the permanent magnet rotor to the workbench inside the box 1, and then, turn on the left displacement switch 21 and the right displacement switch 22, the left displacement switch 21 and the right displacement switch 22 control the left electromagnetic relay 41 and the right electromagnetic relay 42 to start at a time, and the timed start of the left electromagnetic relay 41 and the right electromagnetic relay 42 respectively drives the corresponding left hydraulic valve 51 and the right hydraulic valve 52 to start, and the start of the left hydraulic valve 51 and the right hydraulic valve 52 drives clean water through the inside of the filtered water tank 7, which is pressurized by the high-pressure cleaning pump 11 and finally flows into the inside of the high-pressure cleaning machine 10 to rinse the permanent magnet rotor inside the high-pressure cleaning machine 10.
[0050] The cleaned liquid is driven to flow back to the left hydraulic valve 51 and the right hydraulic valve 52 by starting the left stepper motor 31 and the right stepper motor 32, and the liquid flows back again through the left hydraulic valve 51 and the right hydraulic valve 52 to flush the permanent magnet rotor.
[0051] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A cleaning tool for a permanent magnet rotor, characterized in that: include: A box body (1) and a mesh plate (14); The cleaning component is arranged in a box (1), and comprises a left displacement switch (21), a right displacement switch (22), a left stepping motor (31), a right stepping motor (32), a left electromagnetic relay (41), a right electromagnetic relay (42), a left hydraulic valve (51), a right hydraulic valve (52), a left reflux filter (61), a right reflux filter (62), a filtered water tank (7), a drain valve (8), a power switch (9), a high-pressure cleaning machine (10) and a high-pressure cleaning pump (11), wherein the power switch (9) is screw-mounted on the box (1), the high-pressure cleaning machine (10) is electrically connected to the power switch (9), the left electromagnetic relay (41) is electrically connected to the power switch (9), the left electromagnetic relay (41) is screw-mounted in the box (1), the right electromagnetic relay (42) is electrically connected to the power switch (9), and the right electromagnetic relay (42) is screw-mounted in the box (1).
2. The cleaning tool for permanent magnet rotor according to claim 1 is characterized in that: The left displacement switch (21) is screw-mounted on the box (1), and the left displacement switch (21) is electrically connected to the left electromagnetic relay (41); the right displacement switch (22) is screw-mounted on the box (1), and the right displacement switch (22) is electrically connected to the right electromagnetic relay (42).
3. The cleaning tool for permanent magnet rotor according to claim 1, characterized in that: The left stepper motor (31) is screw-mounted on the box (1), and the left stepper motor (31) is electrically connected to the left electromagnetic relay (41); the right stepper motor (32) is screw-mounted on the box (1), and the right stepper motor (32) is electrically connected to the right electromagnetic relay (42).
4. The cleaning tool for permanent magnet rotor according to claim 1 is characterized in that: The left hydraulic valve (51) is screw-mounted on the box body (1), and the left hydraulic valve (51) is electrically connected to the left electromagnetic relay (41). The right hydraulic valve (52) is screw-mounted on the box body (1), and the right hydraulic valve (52) is electrically connected to the right electromagnetic relay (42).
5. The cleaning tool for permanent magnet rotor according to claim 1, characterized in that: The filtered water tank (7) is installed inside the box body (1), and the drain valve (8) is installed on the filtered water tank (7).
6. The cleaning tool for permanent magnet rotor according to claim 1, characterized in that: The high-pressure cleaning pump (11) is screw-mounted inside the high-pressure cleaning machine (10); a pipeline is connected between the high-pressure cleaning machine (10) and the left hydraulic valve (51); a left reflux filter (61) is arranged in the pipeline between the high-pressure cleaning machine (10) and the left hydraulic valve (51); a pipeline is connected between the high-pressure cleaning machine (10) and the right hydraulic valve (52); a right reflux filter (62) is arranged in the pipeline between the high-pressure cleaning machine (10) and the right hydraulic valve (52).
7. The cleaning tool for permanent magnet rotor according to claim 1 is characterized in that: There is a pipeline between the left hydraulic valve (51) and the filtered water tank (7), and there is a pipeline between the right hydraulic valve (52) and the filtered water tank (7).
8. The cleaning tool for permanent magnet rotor according to claim 1, characterized in that: The mesh plate (14) has a plurality of holes, a plurality of brackets (13) are installed in the holes of the mesh plate (14), and the plurality of brackets (13) are all threadedly connected with butterfly nuts (12).