High-temperature alloy forging device

By automatically cleaning up debris by using a combined structure of slide rails and scrapers in the high-temperature alloy forging device and providing heat replenishment function, the quality and safety problems caused by debris accumulation during traditional forging are solved, and a more efficient and safe forging process is achieved.

CN222767230UActive Publication Date: 2025-04-18ANJI MINGYUAN FORGE CO LTD
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Patent Information

Application Number
CN202421638578.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-18
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During traditional forging, metal materials are prone to fracture, crushing, peeling and other phenomena when subjected to heavy pressure and friction, resulting in the accumulation of debris, affecting product quality and increasing operating risks.

Method used

A high-temperature alloy forging device is designed, using a combined structure of slide rails and scrapers to automatically clean up debris on the forging table and provide heat replenishment during the forging process to ensure that the metal material is forged at an appropriate temperature.

Benefits of technology

By automatically cleaning debris, the time and labor costs of manual cleaning are reduced, production interruptions and operational safety risks are reduced, while ensuring the continuity of the forging process and product quality.

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Abstract

The utility model provides a high-temperature alloy forging device which comprises a forging press and a forging table, and the forging table is located on the lower portion of the forging press and connected with the forging press. The forging table comprises a fixing frame, a table top, a splash-proof plate, two sliding rails and a scraping strip, the table top and the splash-proof plate are arranged at the upper end of the fixing frame, the table top is located in the middle of the upper end of the fixing frame, the splash-proof plate is located on the outer edge of the upper end of the fixing frame, the splash-proof plate and the table top are connected with the fixing frame, a groove is formed between the splash-proof plate and the table top, and the sliding rails are arranged on the two corresponding sides of the splash-proof plate. The sliding rails are connected with the splash-proof plate, a scraping strip is arranged between the two sliding rails, the two ends of the scraping strip are connected with the sliding ends of the adjacent sliding rails respectively, and the bottom of the scraping strip is in sliding fit with the table top. According to the utility model, the sliding rail and the scraping strip are matched with each other, so that the scraping strip moves along the table top, scraps accumulated on the table top in the forging process are concentrated into the groove, the time and the labor cost for cleaning the scraps during manual forging are reduced, and meanwhile, the risk of production interruption is reduced.
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Description

Technical Field

[0001] The utility model relates to a forging device, in particular to a high-temperature alloy forging device, and belongs to the technical field of forging. Background Art

[0002] Forging is a metalworking process that applies pressure and heat to metal materials to cause them to undergo plastic deformation in a solid state to obtain the desired shape and size. Forging is widely used in the manufacturing industry to produce various metal parts and workpieces, such as automotive parts, aircraft engine parts, tools, etc. Its main advantages include improving the strength and durability of metal materials and reducing material waste, so it is particularly useful in manufacturing high-strength, high-precision parts.

[0003] In the traditional forging process, operators often face a challenge when working on a flat table: due to the heavy pressure and friction of the metal material, it may break, break, peel off, etc., thus forming debris. If too much debris accumulates on the table and is not cleaned up in time, it may be embedded in the forged metal material, causing product quality problems. Therefore, operators have to clean the table frequently during the forging process to ensure that the debris does not affect the quality of the forging and the normal operation of the equipment. This operation mode of forging and cleaning at the same time is not only time-consuming and labor-intensive, but may also increase the risk of work interruption and operational safety. Utility Model Content

[0004] Based on the above background, the purpose of the utility model is to provide a high-temperature alloy forging device that can automatically clean debris and perform supplementary heat during forging, so as to solve the problems described in the background technology.

[0005] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:

[0006] A high temperature alloy forging device comprises a forging press and a forging table, wherein the forging table is located at the lower part of the forging press and is connected to the forging press;

[0007] The forging table includes a fixed frame, a table top, a splash plate, two slide rails and a scraper strip. The table top and the splash plate are arranged on the upper end of the fixed frame, and the table top is located in the middle of the upper end of the fixed frame. The splash plate is located at the outer edge of the upper end of the fixed frame. The splash plate and the table top are both connected to the fixed frame. A groove is formed between the splash plate and the table top. Slide rails are arranged on the corresponding sides of the splash plate. The slide rails are connected to the splash plate. A scraper strip is arranged between the two slide rails. The two ends of the scraper strip are respectively connected to the sliding ends of the adjacent slide rails, and the bottom of the scraper strip is slidably matched with the table top.

[0008] The metal material is placed on the table of the forging table, and the forging press can forge the metal material. During the forging process, after the metal material is subjected to heavy pressure and friction, the debris generated on its surface will fall off on the table. When the table accumulates debris, the operator can clamp the metal material and start the two slide rails, so that the sliding end of the slide rail drives the scraper to scrape the table, thereby pushing all the debris accumulated on the table into the groove. After the debris on the table is cleaned, the operator can put the metal material back on the table and continue the forging operation.

[0009] Preferably, the forging table is provided with a supplementary heat unit, which includes a fuel supply system and a plurality of nozzles, wherein the fuel supply system is connected to a fixed frame, a plurality of the nozzles are connected to a splash plate, and a plurality of the nozzles are connected to the fuel supply system.

[0010] The supplementary heating unit can provide additional heating capacity for the metal material to ensure that the metal material maintains a suitable working temperature during the forging process. Among them, the fuel supply system provides fuel to the nozzle, and the nozzle can spray the fuel to the required area.

[0011] Preferably, the high-temperature alloy forging device further comprises a control panel, wherein the control panel is connected to the fixing frame, and the control panel is electrically connected to the forging press, the slide rail and the fuel supply system.

[0012] The control panel can be used to adjust the operating parameters of the forging press to ensure a proper forging process. In addition, it can monitor the movement of the slide rails to ensure that the scraper strips are clearing debris as planned. For the fuel supply system, the control panel is responsible for regulating and monitoring the fuel supply and the working status of the nozzles to maintain the appropriate heating effect and temperature control.

[0013] Preferably, the top of the splash plate is higher than the top of the countertop.

[0014] The top of the splash guard is higher than the top of the table, which can effectively intercept and control the splash of debris, protect operators and equipment from potential injuries, and keep the working environment clean.

[0015] Preferably, a notch is provided on one side of the splash plate, through which an operator can contact the metal material to load, unload, adjust or perform other operations.

[0016] Preferably, a door body is arranged below the notch of the fixing frame, and the door body is connected to the fixing frame.

[0017] The door allows operators to regularly clean out debris accumulated in the groove.

[0018] Compared with the prior art, the utility model has the following advantages:

[0019] The utility model discloses a high-temperature alloy forging device, which utilizes the cooperation between a slide rail and a scraper bar to move the scraper bar along the table surface, and concentrates the debris accumulated on the table surface during the forging process into the groove, thereby reducing the time and labor cost of manually cleaning the debris during forging, and at the same time reducing the risk of production interruption. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the high-temperature alloy forging device of the utility model;

[0022] Figure 2 It is a front view of the high temperature alloy forging device of the utility model;

[0023] Figure 3 It is a rear view of the high temperature alloy forging device of the utility model;

[0024] Figure 4 It is a side view of the high temperature alloy forging device of the utility model;

[0025] Figure 5 It is a cross-sectional view of the high-temperature alloy forging device of the utility model;

[0026] Figure 6 It is a working schematic diagram of the high temperature alloy forging device of the utility model.

[0027] In the figure: 1. forging machine; 2. forging table; 201. fixing frame; 202. table top; 203. splash plate; 204. slide rail; 205. scraper; 3. groove; 4. reheating unit; 401. fuel supply system; 402. nozzle; 5. control panel; 6. notch; 7. door body. DETAILED DESCRIPTION

[0028] The technical solution of the utility model is further described in detail below through specific embodiments and in combination with the accompanying drawings. It should be understood that the implementation of the utility model is not limited to the following embodiments, and any form of modification and / or change made to the utility model will fall within the protection scope of the utility model.

[0029] In the present invention, unless otherwise specified, all parts and percentages are weight units, and the equipment and raw materials used can be purchased from the market or are commonly used in the field. The methods in the following embodiments, unless otherwise specified, are conventional methods in the field. The components or equipment in the following embodiments, unless otherwise specified, are universal standard parts or components known to those skilled in the art, and their structures and principles are known to those skilled in the art through technical manuals or conventional experimental methods.

[0030] The following is a detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. In the following detailed description, for ease of explanation, many specific details are described to provide a comprehensive understanding of the embodiments of the present invention. However, one or more embodiments may also be implemented by those skilled in the art without these specific details.

[0031] like Figure 1-Figure 5 As shown, a high temperature alloy forging device includes a forging machine 1 and a forging table 2. The forging table 2 is located at the lower part of the forging machine 1 and is connected to the forging machine 1.

[0032] The forging table 2 includes a fixed frame 201, a table top 202, a splash plate 203, two slide rails 204 and a scraper 205. The table top 202 and the splash plate 203 are arranged on the upper end of the fixed frame 201, and the table top 202 is located in the middle of the upper end of the fixed frame 201, and the splash plate 203 is located at the outer edge of the upper end of the fixed frame 201. The splash plate 203 and the table top 202 are both connected to the fixed frame 201, and a groove 3 is formed between the splash plate 203 and the table top 202. Slide rails 204 are arranged on the corresponding sides of the splash plate 203, and the slide rails 204 are connected to the splash plate 203. A scraper 205 is arranged between the two slide rails 204, and the two ends of the scraper bar 205 are respectively connected to the sliding ends of the adjacent slide rails 204, and the bottom of the scraper bar 205 is slidably matched with the table top 202.

[0033] The metal material is placed on the table 202 of the forging table 2, and the forging press 1 can forge the metal material. The top of the splash plate 203 is higher than the top of the table 202, which can effectively intercept and control the splash of debris during the forging process, protect the operator and equipment from potential harm, and keep the working environment clean. A notch 6 is set on one side of the splash plate 203, and the operator can contact the metal material through the notch 6 to load, unload, adjust or perform other operations on it.

[0034] like Figure 6As shown, during the forging process, after the metal material is subjected to heavy pressure and friction, the debris generated on its surface will fall off onto the table 202. When the table 202 accumulates debris, the operator can clamp the metal material and start the two slide rails 204, so that the sliding ends of the slide rails 204 drive the scraper 205 to scrape the table 202, thereby pushing all the debris accumulated on the table 202 into the groove 3. After the debris on the table 202 is cleaned, the operator can put the metal material back on the table 202 and continue the forging operation.

[0035] The fixing frame 201 is located below the notch 6 and a door body 7 is arranged, and the door body 7 is connected to the fixing frame 201. Through the door body 7, it is convenient for the operator to regularly clean the debris accumulated in the groove 3.

[0036] The forging table 2 is provided with a supplementary heating unit 4 , which includes a fuel supply system 401 and a plurality of nozzles 402 . The fuel supply system 401 is connected to the fixing frame 201 , the plurality of nozzles 402 are connected to the splash plate 203 , and the plurality of nozzles 402 are in communication with the fuel supply system 401 .

[0037] The supplementary heating unit 4 can provide additional heating capacity for the metal material to ensure that the metal material maintains a suitable working temperature during the forging process. The fuel supply system 401 provides fuel to the nozzle 402, and the nozzle 402 can spray the fuel to a desired area.

[0038] The high temperature alloy forging device further comprises a control panel 5 , which is connected to the fixing frame 201 . The control panel 5 is electrically connected to the forging machine 1 , the slide rail 204 and the fuel supply system 401 .

[0039] The control panel 5 can be used to adjust the operating parameters of the forging press 1 to ensure a proper forging process. In addition, it can monitor the movement of the slide rail 204 to ensure that the scraper 205 performs debris removal as planned. For the fuel supply system 401, the control panel 5 is responsible for adjusting and monitoring the fuel supply and the working state of the nozzle 402 to maintain a suitable heating effect and temperature control.

[0040] The operating steps of a high temperature alloy forging device of the utility model are as follows:

[0041] The metal material is placed on the table surface 202 of the forging table 2, and the forging machine 1 forges the metal material.

[0042] During the forging process, after the metal material is subjected to heavy pressure and friction, the debris generated on its surface will fall off onto the table 202. When the table 202 accumulates debris, the operator can clamp the metal material and start the two slide rails 204, so that the sliding ends of the slide rails 204 drive the scraper 205 to scrape the table 202, thereby pushing all the debris accumulated on the table 202 into the groove 3. After the debris on the table 202 is cleaned, the operator can put the metal material back on the table 202 and continue the forging operation.

[0043] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A high temperature alloy forging device, characterized in that: The high-temperature alloy forging device comprises a forging machine (1) and a forging table (2), wherein the forging table (2) is located at the bottom of the forging machine (1), and the forging table (2) is connected to the forging machine (1); The forging table (2) comprises a fixed frame (201), a table top (202), a splash plate (203), two slide rails (204) and a scraper (205); the table top (202) and the splash plate (203) are arranged on the upper end of the fixed frame (201); the table top (202) is located in the middle of the upper end of the fixed frame (201); the splash plate (203) is located at the outer edge of the upper end of the fixed frame (201); the splash plate (203) and the table top (202) are both connected to the fixed frame (201) 01), a groove (3) is formed between the splash plate (203) and the table top (202), slide rails (204) are arranged on the two corresponding sides of the splash plate (203), the slide rails (204) are connected to the splash plate (203), a scraper (205) is arranged between the two slide rails (204), the two ends of the scraper (205) are respectively connected to the sliding ends of the adjacent slide rails (204), and the bottom of the scraper (205) is slidably matched with the table top (202).

2. The high temperature alloy forging device according to claim 1, characterized in that: The forging table (2) is provided with a heat replenishment unit (4), the heat replenishment unit (4) comprising a fuel supply system (401) and a plurality of nozzles (402), the fuel supply system (401) being connected to a fixed frame (201), a plurality of the nozzles (402) being connected to a splash plate (203), and a plurality of the nozzles (402) being in communication with the fuel supply system (401).

3. The high temperature alloy forging device according to claim 2, characterized in that: The high-temperature alloy forging device also includes a control panel (5), wherein the control panel (5) is connected to the fixing frame (201), and the control panel (5) is electrically connected to the forging machine (1), the slide rail (204) and the fuel supply system (401).

4. The high temperature alloy forging device according to claim 2, characterized in that: The top of the splash plate (203) is higher than the top of the table top (202).

5. The high temperature alloy forging device according to claim 4, characterized in that: A notch (6) is provided on one side of the splash plate (203).

6. The high temperature alloy forging device according to claim 5, characterized in that: The fixing frame (201) is provided with a door body (7) below the notch (6), and the door body (7) is connected to the fixing frame (201).