Welding tool clamp for silencer
By designing a welding tool clamp for mufflers, using the combination of compacting parts and adjusting parts, the problem of shaking and displacement of mufflers during welding in the prior art is solved, and the welding quality and friction force are improved.
Patent Information
- Application Number
- CN202421383158.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When welding mufflers, existing welding tool clamps fail to effectively consider factors such as temperature changes and vibration, which leads to shaking and dislocation of the muffler body, affecting the welding quality, and insufficient friction leads to relative movement.
A welding tool clamp including a fixing frame, clamping plate, mounting plate, connecting plate, connecting pipe, adjusting plate, fixing plate, pressing member, adjusting member, limiting pipe, spring, fixing column and clamping clamp are designed. By setting up pressing members and adjusting members, it is convenient to clamp the large and small heads of the muffler, and improve friction and stability.
It effectively avoids shaking and displacement of the muffler body, improves the friction between the muffler and the fixture, and improves the welding quality and practicality of the device.
Smart Images

Figure CN222767593U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile production and processing, in particular to a welding fixture for a muffler. Background Art
[0002] The car muffler is a part used to reduce the noise generated by the engine of a motor vehicle. Since the difference in length between the two pipes is equal to half the wavelength of the sound waves emitted by the car, the two sound waves interfere and cancel each other out when superimposed, thereby reducing the sound intensity and reducing the sound, thereby achieving a silencing effect.
[0003] The structure of the muffler itself is relatively complex, and there are usually certain space limitations at the weld, which brings great difficulties to manual welding. Therefore, the use of welding fixtures is a common method that can effectively ensure that the position of the muffler is fixed and the posture is stable during the welding process, thereby improving the welding quality and efficiency. During the design and manufacturing process of existing welding fixtures, various factors such as temperature changes and vibrations during the use of the muffler may not be fully considered. This may cause the muffler body to shake and shift during the welding process, making it impossible to stably maintain it inside the fixture, thereby affecting the welding quality. In addition, the design of some welding fixtures may not achieve the best fit with the muffler. Therefore, in actual use, it may be found that the friction between the muffler and the fixture is insufficient, resulting in relative movement during the welding process, affecting the welding quality. Utility Model Content
[0004] The purpose of the utility model is to provide a welding fixture for a muffler to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a welding fixture for a muffler, comprising a fixing frame and a clamping plate, and also comprising:
[0006] Two groups of mounting plates are arranged on the top of the fixing frame, two connecting plates are arranged on one side of the mounting plate, two connecting tubes are arranged on the inner wall of the connecting plate, an adjusting plate and a fixing plate are rotatably arranged on the inner walls of the two connecting tubes, a pressing piece is arranged on the outer side of the fixing plate, an adjusting piece is arranged on the inner wall of the fixing plate, three limiting tubes are fixed on the bottom of the adjusting piece, a spring is fixed on the inner wall of the limiting tube, a fixing column is fixed on the lower end of the spring, a second pressing plate is fixed on the lower end of the fixing column, and the second pressing plate is used in conjunction with the clamping plate;
[0007] A clamping plate is arranged on one side of the fixing frame, a vertically installed connecting column is fixed on the top of the clamping plate, and a clamp for clamping the small head of the muffler is fixed on the upper end of the connecting column.
[0008] Preferably, the clamping member comprises a pressure plate located outside the adjusting plate and used for driving the second pressure plate to move up and down, and a fixing tube rotatably connected to the fixing plate is disposed on the inner wall of the pressure plate.
[0009] Preferably, the adjusting member comprises a screw rod threadedly connected to the inner wall of the fixing plate, and the lower end of the screw rod is rotated to have a first pressing plate for fixing the limiting tube.
[0010] Preferably, a fixing block is fixed to the top of the clamping plate, and a mounting ring for improving the stability of the connecting column is fixed to the inner wall of the fixing block.
[0011] Preferably, a cross brace is fixed to the bottom of the clamping plate, and two groups of connecting blocks are fixed to the outer side of the cross brace.
[0012] Preferably, a bearing plate is fixed to one side of the fixing frame, and a mounting frame for mounting the clamping plate is connected to the top of the bearing plate via bolts.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The utility model can conveniently drive the limit tube, the spring, the fixing column and the second pressure plate to move downward by arranging the clamping piece and the adjusting piece for use, thereby conveniently clamping the large head of the muffler. By arranging two sets of clamps, the small head of the muffler can be conveniently clamped, thus avoiding the shaking and displacement of the muffler body, improving the friction between the muffler and the clamp, improving the welding quality, and improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the structure of a welding fixture for a muffler provided by the utility model;
[0016] Figure 2 A schematic diagram of the fixing frame and the clamping plate structure provided by the utility model;
[0017] Figure 3 A schematic diagram of the structure of the pressing member and the adjusting member provided by the utility model;
[0018] Figure 4 This is a schematic diagram of the fixing frame and clamp structure provided by the utility model.
[0019] In the figure: 1, fixing frame; 2, clamping plate; 3, mounting plate; 4, connecting plate; 5, connecting pipe; 6, adjusting plate; 7, fixing plate; 8, clamping member; 81, pressure plate; 82, fixing pipe; 9, adjusting member; 91, screw rod; 92, first pressing plate; 10, limiting pipe; 11, spring; 12, fixing column; 13, second pressing plate; 14, clamping plate; 15, connecting column; 16, clamp; 17, fixing block; 18, mounting ring; 19, cross brace; 20, connecting block; 21, bearing plate; 22, mounting frame. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-Figure 4 As shown, a welding fixture for a muffler comprises a fixing frame 1 and a clamping plate 2. Two groups of mounting plates 3 are arranged on the top of the fixing frame 1. By arranging the fixing frame 1, the mounting plate 3 can be conveniently installed. Two connecting plates 4 are arranged on one side of the mounting plate 3. Two connecting pipes 5 are arranged on the inner wall of the connecting plate 4. By arranging the connecting plate 4, the connecting pipes 5 can be conveniently installed. Adjusting plates 6 and fixing plates 7 are respectively rotatably arranged on the inner walls of the two connecting pipes 5. By arranging the connecting pipes 5, the adjusting plates 6 and the fixing plates 7 can be conveniently adjusted. A pressing piece 8 is arranged on the outer side of the fixing plate 7. An adjusting piece 9 is arranged on the inner wall of the fixing plate 7. Three limiting pipes 10 are fixed to the bottom of the adjusting piece 9. By arranging the pressing piece 8, the second pressing plate 13 can be conveniently driven to move downward. A spring 11 is fixed to the inner wall of the limiting pipe 10. By setting the limiting tube 10, the spring 11 can be conveniently fixed, and a fixing column 12 is fixed to the lower end of the spring 11, and a second pressing plate 13 is fixed to the lower end of the fixing column 12. By setting the spring 11, the fixing column 12 can be conveniently fixed, and the second pressing plate 13 is used in conjunction with the clamping plate 2. By setting the fixing column 12, the second pressing plate 13 can be conveniently fixed; a clamping plate 14 is set on one side of the fixing frame 1, and a vertically installed connecting column 15 is fixed to the top of the clamping plate 14. By setting the clamping plate 14, the connecting column 15 can be conveniently installed, and a clamp 16 for clamping the small head of the muffler is fixed to the upper end of the connecting column 15. By setting the connecting column 15, the clamp 16 can be conveniently installed, and the two clamps 16 can be conveniently clamped to the small head of the muffler.
[0022] refer to Figure 3As shown, the clamping member 8 includes a pressure plate 81 located on the outer side of the adjustment plate 6 for driving the second pressure plate 13 to move up and down, and the inner wall of the pressure plate 81 is rotatably provided with a fixing tube 82 connected to the fixing plate 7; by setting the pressure plate 81 and the fixing tube 82 for use in conjunction, the fixing plate 7 can be conveniently driven to be adjusted.
[0023] refer to Figure 3 As shown, the adjusting member 9 includes a screw rod 91 threadedly connected to the inner wall of the fixing plate 7, and the lower end of the screw rod 91 rotates to form a first pressure plate 92 for fixing the limiting tube 10; by setting the screw rod 91, the first pressure plate 92 can be easily driven to move downward, and by setting the first pressure plate 92, the limiting tube 10 can be easily installed.
[0024] refer to Figure 4 As shown, a fixing block 17 is fixed to the top of the clamping plate 14, and a mounting ring 18 for improving the stability of the connecting column 15 is fixed to the inner wall of the fixing block 17; a cross brace 19 is fixed to the bottom of the clamping plate 14, and two groups of connecting blocks 20 are fixed to the outer side of the cross brace 19; by setting the fixing block 17 and the mounting ring 18 for use in combination, the stability of the connecting column 15 can be conveniently improved, and by setting the cross brace 19 and the connecting block 20 for use in combination, the stability of the clamping plate 14 and the splint 2 can be conveniently improved.
[0025] refer to Figure 2 As shown, a bearing plate 21 is fixed to one side of the fixing frame 1, and a mounting frame 22 for mounting the clamping plate 2 is connected to the top of the bearing plate 21 by bolts; by setting the bearing plate 21 and the mounting frame 22 for use in conjunction, the clamping plate 2 can be easily installed.
[0026] Working principle: first, place the big head of the muffler on the splint 2 and the small head in the clamp 16, and then press the two sets of clamps 8 at the same time. The clamp 8 moves to drive the connecting pipe 5, the adjusting plate 6 and the fixed plate 7 to adjust. The fixed plate 7 moves to drive the adjusting member 9 to move. The adjusting member 9 moves to drive the limiting tube 10, the spring 11, the fixed column 12 and the second pressing plate 13 to move. After the second pressing plate 13 moves to the appropriate position, rotate the adjusting member 9. The adjusting member 9 rotates to drive the limiting tube 10, the spring 11, the fixed column 12 and the second pressing plate 13 to move downward. The big head of the muffler can be clamped at three points with high stability. According to the above principle, the small head of the muffler can also be fixed by two sets of clamps 16, which is convenient for welding the muffler.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding fixture for a muffler, comprising a fixing frame (1) and a clamping plate (2), characterized in that: Also includes: Two groups of mounting plates (3) are arranged on the top of the fixing frame (1), two connecting plates (4) are arranged on one side of the mounting plate (3), two connecting tubes (5) are arranged on the inner wall of the connecting plate (4), and the inner walls of the two connecting tubes (5) are respectively rotatably provided with an adjusting plate (6) and a fixing plate (7), a pressing member (8) is arranged on the outer side of the fixing plate (7), an adjusting member (9) is arranged on the inner wall of the fixing plate (7), three limiting tubes (10) are fixed to the bottom of the adjusting member (9), a spring (11) is fixed to the inner wall of the limiting tube (10), a fixing column (12) is fixed to the lower end of the spring (11), a second pressing plate (13) is fixed to the lower end of the fixing column (12), and the second pressing plate (13) is used in conjunction with the clamping plate (2); A clamping plate (14) is arranged on one side of the fixing frame (1), a vertically mounted connecting column (15) is fixed on the top of the clamping plate (14), and a clamp (16) for clamping the small head of the muffler is fixed on the upper end of the connecting column (15).
2. A welding fixture for a muffler according to claim 1, characterized in that: The clamping member (8) comprises a pressure plate (81) located outside the adjusting plate (6) and used for driving the second pressure plate (13) to move up and down, and a fixing pipe (82) rotatably connected to the fixing plate (7) is provided on the inner wall of the pressure plate (81).
3. The welding fixture for muffler according to claim 1, characterized in that: The adjusting member (9) comprises a screw rod (91) threadedly connected to the inner wall of the fixing plate (7), and the lower end of the screw rod (91) is rotatably provided with a first pressing plate (92) for fixing the limiting tube (10).
4. The welding fixture for muffler according to claim 1, characterized in that: A fixing block (17) is fixed on the top of the clamping plate (14), and a mounting ring (18) for improving the stability of the connecting column (15) is fixed on the inner wall of the fixing block (17).
5. A welding fixture for a muffler according to claim 4, characterized in that: A cross brace (19) is fixed to the bottom of the clamping plate (14), and two groups of connecting blocks (20) are fixed to the outer side of the cross brace (19).
6. The welding fixture for muffler according to claim 1, characterized in that: A bearing plate (21) is fixed to one side of the fixing frame (1), and a mounting frame (22) for mounting the clamping plate (2) is connected to the top of the bearing plate (21) via bolts.