Press fitting device for branch pipe of carbon steel pipe assembly
By designing a branch pipe pressing device of carbon steel pipe assembly including reciprocating cylinders and positioning components, the problems of low pressure assembly efficiency and inconsistent depth in the prior art are solved, and an efficient and stable pressing process is achieved.
Patent Information
- Application Number
- CN202421645203.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-12
AI Technical Summary
In the prior art, when using a press to press the pipe of the carbon steel pipe assembly, the efficiency is low and the depth of the pressing is inconsistent, resulting in low production efficiency and high rework rate.
A carbon steel pipe assembly branch pipe pressing device is designed, including a base plate, a reciprocating cylinder, a pressure seat, a positioning assembly and an adjustable positioning member. The reciprocating action is realized through the cylinder, and the positioning assembly and an adjustable positioning member are combined to achieve rapid positioning and pressing of multiple copper pipes.
Improve production efficiency, ensure the stability and reliability of press-fitting quality, and reduce the rework rate.
Smart Images

Figure CN222767712U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe processing, in particular to a branch pipe pressing device for a carbon steel pipe assembly. Background Art
[0002] Carbon steel pipe components of air conditioning systems mainly play the role of transferring refrigerant and diverting in refrigeration systems. The main pipe is made of steel pipe, and the branch pipe is made of copper pipe. When welding, the copper branch pipe needs to be assembled with the flanging hole processed on the steel pipe. In order to ensure the quality of welding, the copper branch pipe and the flanging hole of the steel pipe are set with matching clearance requirements. The clearance is usually between 0-0.05mm. Due to the small clearance, a certain pressure is required to press the copper branch pipe into the flanging hole of the steel pipe during assembly.
[0003] The existing method usually uses a press to press the carbon steel pipe group. However, due to the large number of copper branches on the carbon steel pipe group, the press-fitting method is inefficient and the depth of the press-fitting is inconsistent, resulting in low production efficiency and high rework rate.
[0004] Therefore, the present application provides a carbon steel pipe assembly branch pipe pressing device to meet the needs. Utility Model Content
[0005] The purpose of the present application is to provide a carbon steel pipe assembly branch pipe press-fitting device, which aims to solve the problems of low efficiency and high rework rate caused by the low press-fitting method of the press and inconsistent press-fitting depth.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a carbon steel pipe assembly branch pipe pressing device, including a base plate and a reciprocating cylinder, a reciprocating cylinder is provided on the top surface of the base plate, a pressure seat is provided at the telescopic end of the reciprocating cylinder, two groups of reciprocating cylinders are symmetrically arranged, a positioning assembly is provided in the telescopic end direction of the reciprocating cylinder, a support assembly is provided on the left side of the positioning assembly, the support assembly is connected to the positioning assembly through a synchronous member, and a positioning bracket is provided on the front side of the support assembly, and an adjustable positioning member is provided on the positioning bracket. Through the synchronous member, when the support assembly is adjusted, the positioning assembly moves synchronously with it, and the mutual cooperation between the wedge-shaped base and the slide seat controls the height of the copper branch pipe placed on the positioning seat, and the spacing between the support plate and the support seat is adjusted to enlarge the space between the two, so that larger steel pipes can be adapted.
[0007] Preferably, the top surface of the positioning bracket is provided with a lifting groove, and an adjustable positioning member is slidably connected in the lifting groove, and the adjustable positioning member includes a lifting block, an adjustment rod, and a positioning head. The lifting block is in the shape of a "Z" character and is slidably connected in the lifting groove, and a damping pad is provided at the interface between the lifting block and the lifting groove, and an adjustment rod is threadedly connected on the lifting block, and a positioning head is provided on the end face of the adjustment rod, and the positioning head is conical. The conical positioning head allows it to adapt to a variety of different steel pipes and position them when in use.
[0008] Preferably, the support assembly includes a support plate, a support seat and a pitch-adjusting rod. The support plate is arranged on the top surface of the base plate, and two groups are provided, which are symmetrically arranged. A support seat is provided on the right side of the support plate, and the support seat is slidably connected to the base plate. A through hole is provided on the support plate, and the pitch-adjusting rod is connected to the inner thread of the through hole. The end surface of the pitch-adjusting rod is rotatably connected to the support seat. A placement inclined surface is provided on the top surface of the support seat, and a steel pipe is slidably connected to the placement inclined surface.
[0009] The synchronous member is arranged on the outer wall of the supporting seat.
[0010] Preferably, a tightening piece is threadedly connected to the outer wall of the support seat, an auxiliary plate is slidably connected to the tightening piece, and a stop plate is threadedly connected to the auxiliary plate. With the above structural design, the connection hole on the steel pipe can be calibrated during use so that the connection hole of the steel pipe is parallel to the bottom plate.
[0011] Preferably, the positioning assembly includes a base, a slide rail and a sliding seat. The base is arranged on the right side of the supporting seat, and the base is a wedge-shaped member. The inclined surface of the base is provided with a slide rail. The sliding seat is an L-shaped member, and the bottom surface is provided with a slide groove. The slide groove and the slide rail are adapted to each other. A positioning seat is provided on the top surface of the sliding seat. The top surface of the positioning seat is provided with a groove. A copper branch pipe is slidably connected in the groove, and the copper branch pipe is slidably connected to the steel pipe.
[0012] Preferably, a synchronous groove is provided on the outer wall of the positioning seat, and a protrusion is provided at the end of the synchronous member, and the protrusion is matched with the synchronous groove.
[0013] In summary, the technical effects and advantages of the utility model are:
[0014] The utility model realizes reciprocating motion by assembling two reciprocating cylinders on the bottom plate, replacing manual application of stable pressure; fixes the position of the steel pipe by the support assembly and the adjustable positioning member, and fixes the position of the copper pipe by the positioning assembly, thereby realizing rapid assembly and positioning of multiple copper pipes. After assembly, the cylinder is started to press-fit multiple copper pipes and steel pipes at the same time, and the production process is efficient, and the press-fitting quality is stable and reliable.
[0015] The utility model uses a synchronizing member, and when the supporting assembly is adjusted, the positioning assembly follows the synchronous movement thereof through the synchronizing member, and the height of the copper branch pipe placed on the positioning seat is controlled by the mutual cooperation between the wedge-shaped base and the sliding seat, and the spacing between the support plate and the supporting seat is adjusted to enlarge the space between the two, so that a larger steel pipe can be adapted. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 The schematic diagram of the structure of the utility model Figure 1 ;
[0018] Figure 2 This is a schematic diagram of the positioning bracket structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the adjustable positioning member of the utility model;
[0020] Figure 4 The schematic diagram of the structure of the utility model Figure 2 ;
[0021] Figure 5 It is a schematic diagram of the partial explosion structure of the utility model;
[0022] Figure 6 This is a schematic diagram of the auxiliary plate structure of the utility model;
[0023] Figure 7 It is a schematic diagram of the matching structure of the positioning bracket and the adjustable positioning member of the utility model.
[0024] In the figure: 1. bottom plate; 2. reciprocating cylinder; 3. pressure seat; 4. positioning bracket; 41. lifting slot; 5. adjustable positioning member; 51. lifting block; 52. adjusting rod; 53. positioning head; 6. supporting assembly; 61. support plate; 62. perforation; 63. supporting seat; 64. placement slope; 65. distance adjustment rod; 7. steel pipe; 8. copper branch pipe; 9. positioning assembly; 91. base; 92. slide rail; 93. slide seat; 94. slide slot; 95. positioning seat; 10. synchronization member; 11. synchronization slot; 12. auxiliary plate; 13. elastic member; 14. stop plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example: Reference Figure 1-7A branch pipe press-fitting device for a carbon steel pipe assembly shown in the figure includes a bottom plate 1. On the top surface of the bottom plate 1, there are two groups of symmetric reciprocating cylinders 2. A pressure seat 3 is provided at the telescopic end face of the reciprocating cylinder 2. And in the direction of the telescopic end of the reciprocating cylinder 2, a positioning assembly 9 for placing a copper branch pipe 8 and a supporting assembly 6 for placing a steel pipe 7 are arranged in sequence. And in order to keep the state of the steel pipe 7 stable, a positioning bracket 4 is provided on one side of the supporting assembly 6. An adjustable positioning member 5 is slidably connected to the positioning bracket 4.
[0027] The positioning bracket 4 is a U-shaped member, and a lifting groove 41 is provided thereon, and the shape is "middle" shaped. A lifting block 51 of the adjustable positioning member 5 is slidably connected in the lifting groove 41. The lifting block 51 and the lifting groove 41 are adapted to each other, and a damping pad is provided between the two, which is convenient for height positioning after adjusting the height. A hole is provided in the lifting block 51, and an adjusting rod 52 is threadedly connected in the hole. The adjusting rod 52 adjusts the extending length in the hole, and a positioning head 53 is provided at the end face facing the supporting assembly 6. The positioning head 53 is conical to assist in positioning the steel pipe 7 placed on the supporting assembly 6.
[0028] Supporting assembly 6: A support plate 61 is provided on the top surface of the bottom plate 1, and a through hole 62 is provided on the support plate 61. A support seat 63 is slidably connected between the support plate 61 and the positioning assembly 9. And an adjusting distance rod 65 is rotatably connected to the outer wall of the support seat 63. The adjusting distance rod 65 is threadedly connected with the through hole 62, and its function is to adjust the distance between the support plate 61 and the support seat 63. A placing inclined surface 64 is provided at the top edge of the support seat 63 (as shown in Figure 4 、 5 shown). Through the cooperation of the above structures, the distance between the support plate 61 and the support seat 63 is controlled to become larger, so that it can be adapted to various specifications of steel pipes 7; in order to make the positioning assembly 9 adjust synchronously, the support seat 63 is connected to the positioning assembly 9 through a synchronizing member 10.
[0029] Positioning assembly 9: A base 91 is provided on the top surface of the bottom plate 1, and the shape of the base 91 is wedge-shaped. A slide rail 92 is provided on the inclined surface of the base 91. Every two slide rails 92 are in a group, and the slide rail 92 is a T-shaped structure. The sliding seat 93 is an L-shaped structure, and its bottom is provided with an inclined surface adapted to the base 91. And a T-shaped chute 94 is provided on the inclined surface of the sliding seat 93. The chute 94 and the slide rail 92 are adapted to each other, and they cooperate with each other. Under the action of the synchronizing member 10, it moves downwards following the movement of the support seat 63. A positioning seat 95 is fixed on the top surface of the sliding seat 93 by bolts. The positioning seat 95 is an E-shaped member, and the groove provided thereon is used to place the copper branch pipe 8 to make the copper branch pipe 8 dock with the connection hole on the steel pipe 7.
[0030] The synchronizer 10 is arranged on the outer wall of the support seat 63, and a waist-shaped synchronizer groove 11 is provided on the outer wall of the positioning seat 95. When the above-mentioned support seat 63 moves, the protrusion at the end of the synchronizer 10 climbs and moves in the synchronizer groove 11, thereby driving the slide seat 93 to slide down on the slide rail 92.
[0031] In order to further stabilize the steel pipe 7 placed on the support assembly 6, a tightening piece 13 is threadedly connected to the outer wall of the support seat 63, and an auxiliary plate 12 is slidably connected to the tightening piece 13 (when in use, first loosen the tightening piece 13 outward, rotate the auxiliary plate 12 180 degrees, and then tighten the tightening piece 13 again), and a support plate 14 is connected to the auxiliary plate 12 by bolts. Therefore, when the bolt on the support plate 14 is rotated (the support plate 14 is rotationally connected to the bolt), the movement of the support plate 14 is controlled so that the end face of the support plate 14 is against the connecting hole of the steel pipe 7, so that it is in a parallel state.
[0032] The practical working principle of the present invention is as follows: according to the specifications of the steel pipe 7, the pitch-adjusting rod 65 is rotated, and the pitch-adjusting rod 65 rotates in the perforation 62, driving the support seat 63 to move, thereby expanding the distance between the support plate 61 and the support seat 63. After completion, the steel pipe 7 is placed on the placement inclined surface 64, and then according to the position of the steel pipe 7, the lifting block 51 of the adjustable positioning member 5 is moved to make it rise and fall in the lifting groove 41 of the positioning bracket 4. After this process, the positioning head 53 is aligned with the center of the circle of the steel pipe 7, and the adjusting rod 52 is rotated to complete the positioning of the steel pipe 7. After completing the above operation, the tensioning member 13 is rotated to make the auxiliary plate 12 in an active state, and then the auxiliary plate 12 is rotated 180 degrees, and the tensioning member 13 is tightened again, and then the auxiliary plate 12 is rotated Bolt, move the abutment plate 14 toward the connecting hole of the steel pipe 7, so that the abutment plate 14 abuts against the connecting hole, and completes the positioning of the steel pipe 7; when performing the above operation, the moving support seat 63 pushes the positioning seat 95 through the cooperation between the synchronous member 10 and the positioning assembly 9 (the synchronous member 10 slides in the synchronous groove 11), and the positioning seat 95 moves on the base 91 through the slide seat 93 provided at the bottom, which cooperates with the slide groove 94 and the slide rail 92, and in this process, the height of the positioning seat 95 is lowered, so that the positioning seat 95 always moves synchronously with the support seat 63, and then the copper branch pipe 8 is placed on the positioning seat 95, and then the reciprocating cylinder 2 is started, and its operation drives the pressure seat 3 to move, and the copper branch pipe 8 is pushed toward the steel pipe 7 to complete the docking.
[0033] The electromechanical connection involved in the present utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.
[0034] Components not described in detail herein are prior art.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A branch pipe press-fitting device for a carbon steel pipe assembly, comprising a base plate (1) and a reciprocating cylinder (2), wherein the top surface of the base plate (1) is provided with a reciprocating cylinder (2), characterized in that: A pressure seat (3) is provided at the telescopic end of the reciprocating cylinder (2). There are two groups of the reciprocating cylinders (2) arranged symmetrically. A positioning assembly (9) is provided in the direction of the telescopic end of the reciprocating cylinder (2). A support assembly (6) is provided on the left side of the positioning assembly (9). The support assembly (6) is connected to the positioning assembly (9) through a synchronizing member (10). And a positioning bracket (4) is provided on the front side of the support assembly (6). An adjustable positioning member (5) is provided on the positioning bracket (4).
2. A carbon steel pipe assembly branch pipe press-fitting device according to claim 1, characterized in that: A lifting groove (41) is provided on the top surface of the positioning bracket (4). The adjustable positioning member (5) is slidably connected in the lifting groove (41). The adjustable positioning member (5) includes a lifting block (51), an adjusting rod (52), and a positioning head (53). The lifting block (51) is in the shape of "middle", and is slidably connected in the lifting groove (41). And a damping pad is provided on the contact surface between the lifting block (51) and the lifting groove (41). The adjusting rod (52) is threadedly connected to the lifting block (51). And a positioning head (53) is provided at the end face of the adjusting rod (52). The positioning head (53) is conical.
3. A branch pipe press-fitting device for a carbon steel pipe assembly according to claim 2, characterized in that: The support assembly (6) includes a support plate (61), a support seat (63), and an adjusting distance rod (65). The support plate (61) is provided on the top surface of the bottom plate (1), and there are two groups, arranged symmetrically; A support seat (63) is provided on the right side of the support plate (61). The support seat (63) is slidably connected to the bottom plate (1). A through hole (62) is provided on the support plate (61). The adjusting distance rod (65) is threadedly connected in the through hole (62). The end face of the adjusting distance rod (65) is rotatably connected to the support seat (63). A placing inclined surface (64) is provided on the top surface of the support seat (63). A steel pipe (7) is slidably connected on the placing inclined surface (64); The synchronizing member (10) is provided on the outer wall of the support seat (63).
4. A branch pipe press-fitting device for a carbon steel pipe assembly according to claim 3, characterized in that: A tightening member (13) is threadedly connected to the outer wall of the support seat (63). An auxiliary plate (12) is slidably connected to the tightening member (13). And a pressing plate (14) is threadedly connected to the auxiliary plate (12).
5. A branch pipe press-fitting device for a carbon steel pipe assembly according to claim 3, characterized in that: The positioning assembly (9) includes a base (91), a slide rail (92), and a slide seat (93). The base (91) is provided on the right side of the support seat (63). And the base (91) is a wedge-shaped member. A slide rail (92) is provided on the inclined surface of the base (91). The slide seat (93) is an L-shaped member, and a chute (94) is provided on the bottom surface. The chute (94) is adapted to the slide rail (92). A positioning seat (95) is provided on the top surface of the slide seat (93). A groove is provided on the top surface of the positioning seat (95). A copper branch pipe (8) is slidably connected in the groove. The copper branch pipe (8) is slidably connected to the steel pipe (7).
6. A carbon steel pipe assembly branch pipe press-fitting device according to claim 5, characterized in that: A synchronizing groove (11) is provided on the outer wall of the positioning seat (95). A convex block is provided at the end of the synchronizing member (10). The convex block is adapted to the synchronizing groove (11).