Thermoplastic sheet processing machine tool

By designing a thermoplastic sheet processing machine tool that integrates stretching mechanisms, heating devices and blister molds, the problem of inefficient processing in the prior art is solved, and a more efficient and uniform processing of thick sheets is achieved.

CN222767900UActive Publication Date: 2025-04-18GUANGZHOU POTOP EXPERIMENTAL ANALYSIS INSTR
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Patent Information

Application Number
CN202421112118.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-04-18
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing thick plate processing machine tools lack the design that integrates multiple processing parts, resulting in inefficient processing efficiency.

Method used

A thermoplastic sheet processing machine tool integrating a stretching mechanism, an upper oven, a lower oven and a blister mold is designed. The stretching mechanism is driven to move the horizontally through the traction mechanism, and the thick plate is heated between the upper oven and the lower oven, and processed at the blister mold.

Benefits of technology

By dividing the stretching heating and processing into different areas, the processing efficiency is significantly improved, and the symmetrical design of the upper and lower ovens makes the thick plate heated more evenly, suitable for subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thermoplastic sheet processing machine tool which comprises a machine base, a stretching mechanism, an upper drying oven, a lower drying oven, a plastic suction mold, two guide rails, a plurality of sliding blocks and a traction mechanism, the two guide rails are arranged on the machine base in the length direction of the machine base, and the sliding blocks are arranged on the two guide rails in a sliding mode. The stretching mechanism is installed on the multiple sliding blocks, the traction mechanism is installed on the machine base, the traction end of the traction mechanism is connected with the stretching mechanism and drives the stretching mechanism to transversely move on the machine base, and the upper drying oven and the lower drying oven are oppositely installed on the machine base and located on the right side of the stretching mechanism. The upper drying oven is located above the stretching mechanism, the lower drying oven is located below the stretching mechanism, and the plastic suction mold is installed on the machine base and located on the right side of the upper drying oven and the right side of the lower drying oven. According to the utility model, the processing efficiency can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine tools, in particular to a thermoplastic sheet material processing machine tool. Background Art

[0002] Thermoplastic thick plates need to be stretched and heated to a certain degree before they can be processed. Most of the existing thick plate processing machines include a heating platform and a blister mold. The thick plate is stretched by other stretching devices and then sent to the heating platform through a conveying mechanism. The heating platform heats the thick plate and then sends it to the blister mold for processing. This type of processing machine does not integrate multiple processing parts into one, which affects its processing efficiency. Utility Model Content

[0003] The utility model aims to overcome the shortcomings of the prior art and provide a thermoplastic sheet material processing machine tool.

[0004] The technical solution of the utility model is as follows:

[0005] A thermoplastic sheet processing machine tool comprises a machine base, a stretching mechanism, an upper oven, a lower oven, a blister mold, two guide rails, a plurality of sliders and a traction mechanism, wherein the two guide rails are arranged on the machine base along the length direction of the machine base, a plurality of sliders are slidably arranged on the two guide rails, the stretching mechanism is mounted on the plurality of sliders, the traction mechanism is mounted on the machine base, a traction end of the traction mechanism is connected to the stretching mechanism and drives the stretching mechanism to move laterally on the machine base, the upper oven and the lower oven are relatively mounted on the machine base and are located on the right side of the stretching mechanism, the upper oven is located above the stretching mechanism, the lower oven is located below the stretching mechanism, and the blister mold is mounted on the machine base and is located on the right side of the upper oven and the lower oven.

[0006] Preferably, the stretching mechanism includes a support frame, two pairs of guide plates, two driving mechanisms, four slide plates and a plurality of clamps, the support frame is mounted on a plurality of the sliders, the two pairs of guide plates are arranged perpendicular to each other, the driving mechanism is mounted on the support frame, and its driving end is respectively connected to a pair of the guide plates and drives the pair of guide plates to move in the same or opposite directions, the slide plate is provided with transverse through holes and longitudinal through holes, the slide plates are slidably sleeved on two adjacent guide plates through the transverse through holes and the longitudinal through holes, and the plurality of clamps are respectively mounted on the two pairs of guide plates.

[0007] Preferably, the driving mechanism includes four driving electric cylinders and four connecting plates, the four driving electric cylinders are slidably arranged on both sides of the support frame, two driving electric cylinders located at the same position are arranged in opposite directions, the telescopic ends of the driving electric cylinders are connected to the support frame, and the two ends of a pair of guide plates are connected to the four driving electric cylinders through the connecting plates.

[0008] Preferably, the clamp includes a lower fixed seat, a first support block, a second support block, a connecting rod, a connecting block, a support rod, a pressure block, and a cylinder, the lower fixed seat is mounted on the guide plate, the first support block is fixed to the lower fixed seat, the cylinder is mounted on the first support block with its telescopic end facing forward, the second support block is fixed to the lower fixed seat and is located in front of the first support block, one end of the connecting rod is hinged to the telescopic end of the cylinder, and the other end thereof is hinged at the lower left side of the second support block, the end of the support rod is hinged at the upper right side of the second support block, one end of the connecting block is hinged at the telescopic end of the cylinder, and the other end thereof is hinged to the middle part of the support rod, and the pressure block is mounted at the outer end of the support rod.

[0009] Preferably, the plurality of clamps are distributed at equal distances on the guide plate.

[0010] Preferably, the upper oven and the lower oven are symmetrically distributed about the stretching mechanism.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the utility model utilizes a stretching mechanism to clamp and stretch a thick plate, and then moves it to between an upper oven and a lower oven to heat the thick plate; the stretching mechanism moves the thick plate to the blister mold again, and then resets to clamp and heat the next thick plate again; the blister mold processes the thick plate, and the stretching, heating and processing are divided into different areas, which can effectively improve the processing efficiency; at the same time, the symmetrical design of the upper oven and the lower oven makes the thick plate passing through more evenly heated, which is convenient for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the thermoplastic sheet processing machine tool of the utility model;

[0014] Figure 2 It is a schematic diagram of the overall structure of the stretching mechanism of the utility model;

[0015] Figure 3 This is a schematic diagram of the internal structure of the stretching mechanism of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the clamp of the utility model;

[0017] Among them, 1-machine base, 2-stretching mechanism, 3-upper oven, 4-lower oven, 5-blister mold, 6-guide rail, 7-slider, 8-traction mechanism, 21-support frame, 22-transverse guide plate, 23-longitudinal guide plate, 24-first drive mechanism, 25-second drive mechanism, 26-slide plate, 27-clamp, 261-transverse through hole, 262-longitudinal through hole, 271-lower fixed seat, 272-first support block, 273-second support block, 274-connecting rod, 275-connecting block, 276-support rod, 277-pressing block, 278-cylinder. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0019] In order to illustrate the technical solution of the present invention, specific embodiments are provided below for illustration.

[0020] Example 1

[0021] like Figures 1 to 4As shown, the thermoplastic sheet processing machine tool of this embodiment includes a machine base 1, a stretching mechanism 2, an upper oven 3, a lower oven 4, a blister mold 5, two guide rails 6, a plurality of sliders 7 and a traction mechanism 8, wherein the two guide rails 6 are arranged on the machine base 1 along the length direction of the machine base 1, and the plurality of sliders 7 are slidably arranged on the two guide rails 6, the stretching mechanism 2 is mounted on the plurality of sliders 7, the traction mechanism 8 is mounted on the machine base 1, and its traction end is connected to the stretching mechanism 2 and drives the stretching mechanism 2 to move laterally on the machine base 1, the upper oven 3 and the lower oven 4 are relatively mounted on the machine base 1 and are located on the right side of the stretching mechanism 2, the upper oven 3 is located above the stretching mechanism 2, and the lower oven 4 is located below the stretching mechanism 2, and the blister mold 5 is mounted on the machine base 1 and is located on the right side of the upper oven 3 and the lower oven 4. Wherein, the traction mechanism 8 includes a motor, a screw rod and a connecting plate. The screw rod is arranged on the machine base in a rotational direction along the length direction of the machine base. The motor is installed on the machine base, and its output shaft is connected to the screw rod in a transmission manner. The bottom end of the connecting plate is sleeved on the screw rod and is threadedly connected with the screw rod. The top end is fixed on the stretching mechanism. The rotation of the motor drives the screw rod to rotate, and the rotation of the screw rod drives the connecting plate to move forward and backward, thereby driving the stretching mechanism to move. During operation, the stretching mechanism 2 clamps and stretches the thick plate, and the traction mechanism 8 drives the stretching mechanism 2 to move forward between the upper oven 3 and the lower oven 4. After the upper oven 3 and the lower oven 4 heat the thick plate, the traction mechanism 8 drives the stretching mechanism 2 to move to the blister mold 5 again. The stretching mechanism 2 releases the thick plate and resets under the action of the traction mechanism 8 to operate the next thick plate, and the blister mold 5 processes the thick plate on it. The thermoplastic sheet processing machine tool of this embodiment divides the stretching heating and processing into different areas, which can effectively improve the processing efficiency; at the same time, the symmetrical design of the upper oven and the lower oven makes the thick plate heated more evenly, which is useful for subsequent processing.

[0022] In this embodiment, the stretching mechanism 2 includes a support frame 21, a pair of transverse guide plates 22, a pair of longitudinal guide plates 23, a first driving mechanism 24, a second driving mechanism 25, four slide plates 26 and a plurality of clamps 27. The support frame 21 is installed on a plurality of sliders 7. The transverse guide plates 22 and the longitudinal guide plates 23 are arranged perpendicular to each other. The first driving mechanism 24 and the second driving mechanism 25 are installed on the support frame 21. The driving end of the first driving mechanism 24 is connected to the pair of transverse guide plates 22 and drives the pair of transverse guide plates 22 to move toward or in the opposite direction. The driving end of the second driving mechanism 25 is connected to the pair of longitudinal guide plates 23 and drives the pair of longitudinal guide plates 23 to move toward or in the opposite direction. The slide plate 26 is provided with a transverse through hole 261 and a longitudinal through hole 262. The slide plate 26 is slidably sleeved on two adjacent transverse guide plates 22 and the longitudinal guide plates 23 through the transverse through hole 261 and the longitudinal through hole 262 respectively. The plurality of clamps 27 are respectively installed on the transverse guide plate 22 and the longitudinal guide plate 23. The first driving mechanism 24 and the second driving mechanism 25 are started, respectively driving the two transverse guide plates 22 and the two longitudinal guide plates 23 to move toward or in opposite directions. Since the four slide blocks 26 are mounted on the adjacent transverse guide plates 22 and the longitudinal guide plates 23 through the transverse through holes 262 and the longitudinal through holes 262, the two transverse guide plates 22 and the two longitudinal guide plates 23 move toward or in opposite directions, driving the multiple clamps 27 thereon to move, clamping the film for stretching, so that the film is subjected to uniform force during the stretching process, thereby ensuring the quality of the film stretching.

[0023] In this embodiment, since the second driving mechanism 25 and the first driving mechanism 24 have the same structure, the second driving mechanism 25 is used to drive the longitudinal guide plate 23 to move, and the first driving mechanism 24 is used to drive the transverse guide plate 22 to move. Here, only the structure of the first driving mechanism 24 is described. The first driving mechanism 24 includes four driving electric cylinders 241 and four connecting plates 242. The four driving electric cylinders 241 are slidably arranged on both sides of the support frame 21. Two driving electric cylinders 241 located at the same position are arranged in opposite directions. The telescopic ends of the driving electric cylinders 241 are connected to the support frame 21, and the two ends of a pair of transverse guide plates 23 are connected to the four driving electric cylinders 241 through connecting plates 242. The telescopic ends of the driving electric cylinders 241 are extended and retracted to drive the driving electric cylinders 241 to move, so that the two transverse guide plates 22 connected to the driving electric cylinders 241 move toward or in opposite directions.

[0024] In this embodiment, the clamp 27 includes a lower fixed seat 271, a first support block 272, a second support block 273, a connecting rod 274, a connecting block 275, a support rod 276, a pressing block 277, and a cylinder 278. The lower fixed seat 271 is installed on the transverse guide plate 22 and the longitudinal guide plate 23. The first support block 272 is fixed on the lower fixed seat 271. The cylinder 278 is installed on the first support block 272 with its telescopic end facing forward. The second support block 273 is fixed on the lower fixed seat 271 and is located at the In front of the first support block 272, one end of the connecting rod 274 is hinged on the telescopic end of the cylinder 278, and the other end thereof is hinged at the lower left side of the second support block 273. The end of the support rod 276 is hinged at the upper right side of the second support block 273. One end of the connecting block 275 is hinged at the telescopic end of the cylinder 278, and the other end thereof is hinged at the middle part of the support rod 276. The bottom of the connecting block 275 rolls on the second support block 273, and the pressing block 277 is installed at the outer end of the support rod 276. The telescopic end of the cylinder 278 drives the connecting rod 274 to swing forward on the second support block 273. Since the top of the connecting block 275 is also connected to the telescopic end of the cylinder 278, the top of the connecting block 275 moves forward, and its bottom presses on the second support block 273, so that the connection between the connecting block 275 and the support rod 276 moves downward. Since the end of the support rod 276 is hinged on the second support block 273, the front end of the support rod 276 moves downward to drive the pressing block 277 to press the thick plate on the lower fixed seat 271. When the thick plate is to be released, the cylinder 278 retracts after extension, the above components are reset, and the support rod 276 drives the pressing block 277 to leave the thick plate. The clamp can quickly clamp and release thick plates.

[0025] In this embodiment, the plurality of clamps 27 are equidistantly distributed on the transverse guide plate 22 and the longitudinal guide plate 23, so that the thick plate is clamped and stretched with more uniform force. The upper oven 3 and the lower oven 4 are symmetrically distributed about the stretching mechanism 2, so that the thick plate is stressed more evenly.

[0026] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A thermoplastic sheet processing machine tool, characterized in that: It includes a machine base, a stretching mechanism, an upper oven, a lower oven, a blister mold, two guide rails, a plurality of sliders and a traction mechanism, wherein the two guide rails are arranged on the machine base along the length direction of the machine base, a plurality of sliders are slidably arranged on the two guide rails, the stretching mechanism is mounted on the plurality of sliders, the traction mechanism is mounted on the machine base, a traction end of the traction mechanism is connected to the stretching mechanism and drives the stretching mechanism to move laterally on the machine base, the upper oven and the lower oven are relatively mounted on the machine base and are located on the right side of the stretching mechanism, the upper oven is located above the stretching mechanism, the lower oven is located below the stretching mechanism, and the blister mold is mounted on the machine base and is located on the right side of the upper oven and the lower oven.

2. The thermoplastic sheet processing machine tool according to claim 1, characterized in that: The stretching mechanism includes a support frame, two pairs of guide plates, two driving mechanisms, four slide plates and multiple clamps. The support frame is installed on multiple sliders. The two pairs of guide plates are arranged perpendicular to each other. The driving mechanism is installed on the support frame, and its driving end is respectively connected to a pair of guide plates and drives the pair of guide plates to move in the same or opposite directions. The slide plate is provided with a transverse through hole and a longitudinal through hole. The slide plate is slidably sleeved on two adjacent guide plates through the transverse through hole and the longitudinal through hole respectively, and multiple clamps are respectively installed on the two pairs of guide plates.

3. The thermoplastic sheet processing machine tool according to claim 2, characterized in that: The driving mechanism includes four driving electric cylinders and four connecting plates. The four driving electric cylinders are slidably arranged on both sides of the support frame. Two driving electric cylinders located at the same position are arranged in opposite directions. The telescopic ends of the driving electric cylinders are connected to the support frame. The two ends of a pair of guide plates are connected to the four driving electric cylinders through the connecting plates.

4. The thermoplastic sheet processing machine tool according to claim 2, characterized in that: The clamp includes a lower fixed seat, a first support block, a second support block, a connecting rod, a connecting block, a support rod, a pressure block, and a cylinder. The lower fixed seat is installed on the guide plate, the first support block is fixed on the lower fixed seat, the cylinder is installed on the first support block, and its telescopic end faces forward. The second support block is fixed on the lower fixed seat and is located in front of the first support block. One end of the connecting rod is hinged on the telescopic end of the cylinder, and the other end is hinged on the lower left side of the second support block. The end of the support rod is hinged on the upper right side of the second support block. One end of the connecting block is hinged on the telescopic end of the cylinder, and the other end is hinged on the middle part of the support rod. The bottom of the connecting block rolls and presses on the second support block, and the pressure block is installed at the outer end of the support rod.

5. The thermoplastic sheet processing machine tool according to claim 2, characterized in that: The plurality of clamps are distributed on the guide plate at equal distances.

6. The thermoplastic sheet processing machine tool according to any one of claims 1 to 5, characterized in that: The upper oven and the lower oven are symmetrically distributed with respect to the stretching mechanism.